Assembly Instructions SMH 3 Stage MSA

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Assembly Instructions SMH 3 Stage MSA MSA Assembly is a 2 Person Operation Pre – Assembly instructions: Find suitable level ground Layout Bases in position with directional arrows Insert Duck Board Flooring Start build with ‘Dirty End’ Erect Door panel Insert into base channel Pre –assemble side panels with corner posts Insert Left & Right Side Panels and slot into doorway and base channel runners Next stage ’Shower Section’ Locate next stage door panel into side panels & base channels Fit roof section to provide stability.

Transcript of Assembly Instructions SMH 3 Stage MSA

Page 1: Assembly Instructions SMH 3 Stage MSA

Assembly Instructions

SMH 3 Stage MSA

• MSA Assembly is a 2 Person Operation

• Pre – Assembly instructions:

• Find suitable level ground

• Layout Bases in position with directional arrows ►

• Insert Duck Board Flooring

• Start build with ‘Dirty End’

• Erect Door panel

• Insert into base channel

• Pre –assemble side panels with corner posts

• Insert Left & Right Side Panels and slot into doorway and base channel runners

• Next stage ’Shower Section’

• Locate next stage door panel into side panels & base channels

• Fit roof section to provide stability.

Page 2: Assembly Instructions SMH 3 Stage MSA

Assembly Instructions

SMH 3 Stage MSA

• MSA Assembly is a 2 Person Operation

• Pre –assemble 2nd stage side panels with corner posts slot into doorway and base channel runners

• Locate next stage door panel into side panels & base channels

• Fit roof section to provide stability.

• Repeat Operation

• Pre –assemble 3nd stage side panels with corner posts slot into doorway and base channel runners

• Final Stage ‘Clean End’

• Locate final stage door panel into side panels & channels

• Fit roof section to provide stability.

• External assembly is Complete

Page 3: Assembly Instructions SMH 3 Stage MSA

Assembly Instructions

SMH 3 Stage MSA

• ADEQUATE LIGHTING ;–

• Ensure that poorly illuminated worksites have adequate lighting fitted externally, directly above the translucent roof panels

• MSA Assembly is a 2 Person Operation

• Check Internal integrity of build ensure that all Door Way’s open and all parts are located securely into channels

• Fit heated bench into Dirty End

• NPU 300 under bench fitted check cert’s and connections

• Ensure HEPA is fitted

• Check and Install Water management system

• Connect to Water supply Inlet & outlet source

• Check equipment box checklist (provided with system)

• Your SMH MSA is now ready to use

• Contact your nearest branch if you have any queries.

Page 4: Assembly Instructions SMH 3 Stage MSA

Assembly Instructions

SMH 3 Stage MSA

(Tick box)

1 x 110v Splitter Box

4 x 5mtr Extensions

Electrical Equipment

MSA Modular Components

Heater Board Fixing Kit

Bolts M6 x 30mm

Wing nuts M6 x 8

Washers M6 x 25mm x 8

Water filters 10 x 10”

Shower set x 1

Pre –Filter 1 x 300mm

Air ducting 1 x 150mm

Water hose 2 x 2mtr (with single

connector)

Water hose 2 x 3mtr (with hose

connectors)

Equipment box Checklist

Bench seat with Heaters x 2

Duck Boards

Corner Post’s

Bases

Roof Sections

Side Panel’s

Doorway’s

Size

EH47 Yes/No

Number of Stages

Code

Date of Manufacture

X 3Duck Boards

X 2Heated benches

X 2Fixed Mirrors

X 3Roofs

X 12Corner posts

X 3Bases

X 6Side Panels

X 4Door’s (with Digi locks)

MSA 3 Stage assembly parts

1 x NPU300Negative Pressure Unit

1 x 100Water Management System

Additional Equipment

For poorly lit work sites use portable ‘Festoon

Lighting’ (available to hire from SMH)

Cle

an

En

dS

ho

wer S

ec

tion

Dirty

En

d

4 x sockets

4 x sockets

Mirror

Mirror

Shower & Waste Set

Bench & Heater

Bench &

Heater

NPU 300

Page 5: Assembly Instructions SMH 3 Stage MSA

Multi-system

Operating

Procedure

SMH Products Ltd

Neil Diamond

5/8/2011

Page 6: Assembly Instructions SMH 3 Stage MSA

Multi System Operating Procedure (MSA)

Setting up the Water Management System

Hose connection

Position the Water Management System (WMS) adjacent to the Multi System

shower compartment, in an area which will not obstruct walkways or fire exits.

Remove the water hoses from the equipment box and uncoil each hose, 2 x 3mtr

hoses fitted with ½” hose connectors and 2 x 2mtr hoses 1 x fitted with ½” hose

connectors and the other open ended with one ½” hose connector.

The WMS has 4 x ½” male hose connectors located adjacent to the water filter

bottles built onto the side of the WSM. Each hose connector is identified for

connection.

1.Water In 2.Water Out 3.Waste In 4.Waste Out

Connect 1 x 3mtr hose to the Water In male hose connector and connect the opposite

end of the hose to the mains water supply outlet.

Connect 1 x 3mtr hose to the Water Out male hose connector and connect the

opposite end of the hose to the shower head male hose connector, located on the

shower cubicle external wall at high level.

Connect 1 x 2mtr hose (fitted with ½” hose connectors at both ends) to the Waste In

male hose connector and connect the opposite end of the hose to the shower waste

male hose connector, located on the shower cubicle wall at low level.

Connect 1 x 2mtr hose (fitted with 1 x ½” hose connector) to the Waste Out male

hose connector, extend the open ended hose to a drainage point and adequately

secure to prevent flooding. Where a suitable drainage point cannot be accessed,

waste water collection tanks should be used.

Electrical Connection

The WMS electrical specification requires 2 x 110v 16amp supplies

Remove 2 x 110v, 16amp, 5mtr extension leads from the equipment box, and also

the 110v, 16amp splitter box.

Connect the 110v, 16amp female trailing coupler of each extensions to both 110v

16amp mains inlet sockets, located on the front of the WMS adjacent to the control

panel.

Connect the 2 x 110v, 16amp plugs to 2 x 110v, 16amp socket outlets on the 110v,

16amp splitter box.

Connect the 110v, 16amp mains lead plug from the splitter box into the 110v, 16amp

socket outlet on the supply transformer.

On the WMS control panel located on the front of the unit, check that the mains

indication lamp has illuminated to confirm there is power being supplied to the

WMS.

Page 7: Assembly Instructions SMH 3 Stage MSA

Filling the water tank

The WMS has a self filling system when used with mains water supply. With the hose

connections and electrical connections made and powered the WMS will self fill and refill

automatically.

Turn on the mains water cock linked to the WMS, when the unit is powered a solenoid

valve in the unit will open and allow the water tank to fill automatically.

When the unit reaches its required capacity the solenoid valve will close until the water

level drops during its operation, this will then activate the solenoid valve and refill the

WMS

Where there are no means of local or accessible water supplies, the WMS will require to

be manually filled using fresh water canisters. When the water level drops below the

minimum operating level a low water alarm will sound to alert the operator.

Operating the WMS

Heating

The WMS control panel is located on the front of the WMS system, using the 3 position

selector switch, turn the switch to position 1, on the control panel the indication lamps for

power and heater on, should now be illuminated.

Set the water temperature thermostat on the control panel to the required temperature

(40 degrees as standard).

When the water has reached the required operating temperature the indication lamp for

operating temperature will illuminate.

Pump system

Turn the selector switch to the second position to activate the shower and waste pumps,

the shower pump will pressurise the shower hose and switch off, the shower pump is

controlled by a water pressure switch that will activate when the shower tap is opened

and the water runs freely, when the shower tap is closed the pump will stop.

The waste pump will run continuously whilst the shower pump is in operation and after

the shower pump pressure switch is activated, to ensure that all of the waste water is

removed from the shower tray.

The waste pump can be activated without the shower pump by turning the selector switch

to position 3.

Changing water filters

Regular checks of the waste water filter should be undertaken to prevent the failure of the

waste pump system.

Remove the filter bottle from the filter bottle bracket; turn the bottle anti-clockwise and

unscrew the bottle from the bracket.

Remove the filter bottle ‘O’ ring, located in the recess of the internal bottle housing.

Empty the contents of the waste water bottle into a red asbestos bag and follow your

company procedures to dispose of asbestos containing materials.

Refit a new water filter and replace the filter bottle ‘O’ ring; screw the water filter bottle

back onto the filter bottle bracket, the bottle must have a tight seal between the bottle

holder flange and ‘O’ ring seal to prevent any air leaking into the pump system.

Page 8: Assembly Instructions SMH 3 Stage MSA

Negative Pressure Unit (NPU)Negative Pressure Unit (NPU)

The negative pressure unit is located in the dirty end of the MSThe negative pressure unit is located in the dirty end of the MSA beneath the A beneath the

bench seat.bench seat.

Remove the filter plate by unclipping the over centre clips; plaRemove the filter plate by unclipping the over centre clips; place the cover ce the cover

plate where it will not cause an obstruction, underneath the benplate where it will not cause an obstruction, underneath the bench seat.ch seat.

Plug the NPU into the 110v 16amp socket outlet provided, remove Plug the NPU into the 110v 16amp socket outlet provided, remove the 5mtr the 5mtr

extension lead from the equipment box and connect the 110v 16ampextension lead from the equipment box and connect the 110v 16amp trailing trailing

coupler to the 110v 16amp inlet socket located on the external wcoupler to the 110v 16amp inlet socket located on the external wall, connect all, connect

the extension lead, 110v 16amp plug to an outlet on the 110v 16athe extension lead, 110v 16amp plug to an outlet on the 110v 16amp splitter mp splitter

box to power the NPU.box to power the NPU.

The NPU preThe NPU pre--filter should be changed daily to prevent any failure to the filter should be changed daily to prevent any failure to the

negative pressure system.negative pressure system.

Filters should be changed by a qualified, competent person weariFilters should be changed by a qualified, competent person wearing full PPE ng full PPE

and RPE. Filters must be disposed of in accordance with the remoand RPE. Filters must be disposed of in accordance with the removal of val of

ACMACM’’ss regulations and within the method statement of the principal regulations and within the method statement of the principal

contractor.contractor.

Where a unit has received a clean air certificate on completion Where a unit has received a clean air certificate on completion of work; the of work; the

NPU must be returned with a clean preNPU must be returned with a clean pre--filter. filter.

Installing the bench seat heater padsInstalling the bench seat heater pads

Plug the 110v 16amp mains lead from the heater pad into the 110vPlug the 110v 16amp mains lead from the heater pad into the 110v 16amp 16amp

socket outlet provided on the compartment wall.socket outlet provided on the compartment wall.

Remove the 2 x 5mtr extension leads from the equipment box and cRemove the 2 x 5mtr extension leads from the equipment box and connect onnect

the 110v 16amp trailing coupler to the 110v 16amp inlet socket lthe 110v 16amp trailing coupler to the 110v 16amp inlet socket located on ocated on

the external wall, connect the extension lead 110v 16amp plug tothe external wall, connect the extension lead 110v 16amp plug to an outlet on an outlet on

the 110v 16amp splitter box to power the heater pad.the 110v 16amp splitter box to power the heater pad.

Use the same procedure to connect both the clean end and dirty eUse the same procedure to connect both the clean end and dirty end heater nd heater

pads.pads.

Adequate LightingAdequate Lighting

Ensure that poorly illuminated worksites are adequately lit. Ensure that poorly illuminated worksites are adequately lit.

It is advised that external sourced lighting is erected outside It is advised that external sourced lighting is erected outside of the enclosure of the enclosure

situated directly above the translucent roof panels.situated directly above the translucent roof panels.

This will provide illumination through into each section of the This will provide illumination through into each section of the multi multi -- system system