ASSEMBLY INSTRUCTION FOR COURIERS VAN ... - Modul-System · modul-system hh ab postal address box...

MODUL-SYSTEM HH AB POSTAL ADDRESS BOX 148, SE-431 22 MÖLNDAL, SWEDEN VISITING ADDRESS KRYPTONGATAN 24, MÖLNDAL

PONE +46 31 746 87 00 FAX +46 31 746 87 25/26 E-MAIL [email protected]

INTERNET www.modul- system.com

BANK S.E.B. MÖLNDAL REG. NO. 556138-6409

ASSEMBLY INSTRUCTION FOR

COURIERS VAN CONVERSIONS





Version 2.1

HEADREST FIXATION

ISO7380-1

Bolt M5x40

DIN 9021

Washer Ø5.3 (15)

S02_01

(optional equipment)

6x 6x 6x





SEAT FIXATION

DIN 912

Bolt M8x35

DIN 912

Bolt M8x55

P2 P2P P3 PX_12

4x 2x

1x 1x 1x 1x





LOWER ANCHORAGE POINT FIXATION

CPX_V01

(not suitable for

FWD Transit)

Or

CPX_V02

PPX Mod Sleeve

L=20mm

(this part can

be divided to

two separate

L=15mm and

L=5mm)

S01_01

(optional

equipment)

Bolt 7/16 x20 Bolt 7/16x45 Nut 7/16

1x 1x 1x 1x

1x 1x 2x





+thread locking

adhesive/nylon

insert

ISO 7380-2

Bolt M10x40

DIN 912

Bolt M10x80

DIN 934 + thread

locking adhesiver

or DIN985

Nut M10

WZP-01

ISO 7380

Bolt M5x35

DIN 934 +

thread locking

adhesiver

or DIN985

Nut M5

1x 1x 1x

1x 1x

1x





STEP 1 – PREPARE HOLES

STEP 2

Use a stepless drill to make the phase in

marked holes:

HOLES FOR HEADREST

6x Ø10

HOLES FOR SEAT 6x Ø15

HOLES FOR LAP 1x Ø14





STEP 3

Check position of threads in headrest plywood and fit to holes in bulkhead.

View from the cargo space:





Order of screwing (view from the cargo space):

Hole in

partition wall

S02_01

Washer Ø5.3

(15)

Bolt M5x40

ROOF

FLOOR





STEP 4

Adjust “P2” and “P2P” parts to the appropriate holes:

STEP 5

Fix the detail “PX_12” to the element “P2” using the M10x35 bolts.

View from the cargo space:

P2

P2P

View from the driver cab:

ROOF

FLOOR

Exploded view:

0





STEP 6

Hang the Pikolo seat on the “PX_12”.

PX_12

Bolt M10x35






STEP 7

Insert “P3” between Pikolo seat and bulkhead. Next use bolt M10x55 to

connect all parts (seat/bulkhead/P3) together.






Bolt M10x55 P3

Exploded view:





STEP 8

Insert “CPX” part to the vehicle and choose the right position.

STEP 9

Use bolt M10x40 (round head with collar)to fix “CPX” to bulkhead:

CPX

M10 nut

CPX

S01_01

Bolt M10x40

Exploded view:





STEP 10

Drill hole through the vehicle floor:

STEP 11

Insert bolt M10x80 into the drilled hole.

Exploded view:





STEP 12

Take the WZP-01 and place it under the vehicle floor. Use bolt M10 (see

previous step)to connect “CPX” with WZP-01.

Tighten torque = 45Nm

STEP 13

Insert “PPX”, 7/16 bolt and “mod sleeve” to the “CPX” part:

Bolt M10x80

Bottom view

WZP-01





Regular “Mod sleeve”

Alternative solution “Mod sleeve 3.4” + “Mod sleeve 1.4”

Nut 7/16

Part of CPX

Mod sleeve

PPX

Bolt 7/16x45

Part of CPX

Exploded view:

Exploded view:





Nut 7/16

Part of CPX

Mod sleeve 3.4

Mod sleeve 1.4

PPX

Bolt 7/16x45

Part of CPX





STEP 14a (alternative solution for 14b) – “PPX” with angular adjustment

Apply small tightening torque to the 7/16 nut to leave small clearance

between “CPX” and “mod sleeve”. Use the M5 bolt with the nut as angle

range limiter.

Bolt M5





STEP 14b (alternative solution for 14a) - rigid fixation

Insert the lock pin-> lean “PPX” on the pin-> tighten the 7/16 nut with

45Nm torque and then remove pin.

STEP 15

Secure original seat-belt buckle with bolt 7/16

Tighten torque = 45Nm

Lock pin

Exploded view:





STEP 16

Check position of the lower anchorage point position (on pillar B) with

guidelines (acc. to ECE14 – seatbelts anchorages) for each type of vehicle.

If necessary, this should be moved.

Remove the plastic

trim

Move the lower seat belt

anchorage point.

Make a cut in the

trimpanel for the seatbelt

and assemble the trim.

ASSEMBLY INSTRUCTION FOR COURIERS VAN ... - Modul-System · modul-system hh ab postal address box...

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