Assembly and Handling en V02

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1 Electric Drives and Controls | 04.11.2011 | DC-IA/SFS | Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,editing, distribution, as well as in the event of applications for industrial property rights.

Bosch Rexroth. The Drive & Control Company

English

Individual automation solutionsfor assembly and handling


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Bosch three divisionsEntire Bosch group

Consumer goods andbuilding servicesengineering

Automotive technology

Industrial engineering

59 % of sales

The world's largest and most technologically advancedsupplier of automotive technology

14 % of sales

Drive & Control Technology 1, Packaging Technology,Semiconductor Industry, Solar Energy

27 % of sales 2

The world's largest manufacturer of electrical tools,leading with household appliances, thermo technologyand safety engineering

47.3 billion sales volume

283,500 staff, of whom 34,500 are in research anddevelopment

1

Bosch Rexroth AG (100% Bosch)2

including other segments


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The 2010 numbersSales total5,063 million

Germany:1,253 million

Europe withoutGermany:

1,623 million Asia / Africa / Australia:1,358 million

North andSouth America:829 million

Total numberof staff :34,896

Germany:18,226

Europe withoutGermany:8,505

Asia / Africa /

Australia:5,122

North andSouth America :3,043

Research anddevelopment total:267 million

Expenditureproportionate

to sales:5.3 %

Investments total:131 million

Expenditureproportionate

to sales:2.6 %


4/424Electric Drives and Controls | 04.11.2011 | DC-IA/SFS | Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,editing, distribution, as well as in the event of applications for industrial property rights.


Locations

The distribution networkreaches over

80Countries

3Continentswork on researchand development

67Production sitesand customizing sites in 25 countries


5/425Electric Drives and Controls | 04.11.2011 | DC-IA/SFS | Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,editing, distribution, as well as in the event of applications for industrial property rights.


5

Leading-edgeTechnology

Thanks to a unique combination of these three principles, we are ableto offer the most sustainable and effective drive & control solutions.

GlobalPartnership

StrongResponsibility

What we stand for


6/426 Electric Drives and Controls | 04.11.2011 | DC-IA/SFS | Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,editing, distribution, as well as in the event of applications for industrial property rights.


6

Expertise in industrial applications

Deep industry know-how and application knowledgeMulti-technology competence single discipline or in system interactionCross-technology engineering and simulationLong-standing experience of individual applications up to large-scale projectsEnergy efficient solutions over the whole machine lifecycleCertified safety technology for people, machines and equipment Maximum plant availability thanks to worldwide services


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8/428 Electric Drives and Controls | 04.11.2011 | DC-IA/SFS | Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,editing, distribution, as well as in the event of applications for industrial property rights.

Assembly and Handling

Levels and requirements

R e q u

i r e m e n

t s

L e v e

l 1

L e v e

l 2

L e v e

l 3

Customer-specific solutions

with integrated third party components

Systems

Easily configurable mechatronic systems.Deliverable as components, as an assembly kit, or readyassembled

Toolbox

Selected components from our wide range product portfolio, especially suitable for all requirements

Components


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General requirementsSimple project engineering

Fast assembly

Shortest commissioning times

Highest productivity

Modular and flexible automationsolutions


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Individual solutionsIntelligent system components kit for the reduction of engineering effortby up to 80%

Everything from one source: individualdesign and planning, the quickestimplementation and worldwide service

Complete automation systemsfor the reduction of engineering costsand an increased productivity

Cross-technology product portfolio


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Solutions for all process steps

Assembly and handling subareas

Handling Assembly StorageTransfer/Transport 1. 2. 3. 4.

4.

2.

3.

1.


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Subareas

Highest productivity, availability and operational safety the modular Rexroth solutions for efficient and safe handlingfulfill every requirement.

Trouble-free material and information flows.The highest precision, flexibility and secure data acquisition Rexroth offers individual, tailor-made systems for this.

With extremely short cycle times and precise repeatability,Rexroth equipment offers all the requirements for efficientproduction.

Transparency and short paths with flexible storage and warehousing applications,these requirements are easily implemented.

Handling

Transfer/Transport

Assembly

Storage


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Handling


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HandlingRequirements

Optimally coordinatedlinear motion systems and electric drives

Extremely high precision and positioningaccuracySafe and efficient processesQuick realization of appropriatesolutions

SolutionsElectrical drive and controltechnology

Linear technologyPneumaticsEasyHandling system kit of components

AdvantagesHigh productivityHigh availability

Reduction of nonproductive timedue to standardized handling solutionsHigh rigidity and smoothmovement due to highly dynamicdrive technology

Time savings in machine production dueto the delivery of complete drive units(mechanics, motors and drive controldevices)


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Handling Highlights

Long life span and quietnessLong life span due to effective seals

Especially smooth runningSteady function due to internal overall circlereverse controlHigh load rating due to large number of bearings

KGT Ball screw assemblies Advantages

Compact and powerfulComprehensive product line

Consistent performance spectrumHighly precise encoder systemsMaximum torque up to 495 NmMaximum speed up to 9,000 min -1

IndraDyn S servo motors Advantages


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Handling Highlights

Complete, intelligent and safeUniversal hardware platformScalable functionsUnique safety concept

IndraMotion MLC automation systems

Advantages

Innovative software and firmware functionsFast integration in different processes, machinesand equipment Compact and powerful IndraControl L controlplatformInnovative motion functions

IndraDrive drive system

Advantages


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Handling HighlightsAdvantages

Precise, compact and ready to installScalable and adaptable systems

Reduction of the construction effort Delivery possible with motor, drive and control(EasyHandling)Extensive range of accessories

Linear modules Advantages

Precise, powerful and fast Linear motors available with and without iron

coreHigh acceleration and dynamicsLow force rippleCompact design

IndraDyn L servomotors

A bl d H dli


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Handling HighlightsAdvantages

Precise, powerful and compact Pneumatic double piston drive

Integrated, highly stiff guide systemHigh power density due to compact designElastomeric or hydraulic stop position damping

MSC mini slides

For a firm gripHigh precision and repeat accuracy

Standardized E-2-C interfaceWide product spectrumHigh grip power in reduced construction spaceContact-free NCT grip system

Gripper systems Advantages

A bl d H dli


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Transfer and Transport

A bl d H dli g


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Transfer and Transport

Smooth material flowSimple project engineering

Quick adaptation to changed conditionsShort changeover timesDocumentation of quality data

Requirements

Material and information flow technologyTransfer systems

Chain conveyor systemVarioFlowIdentification systems

Pneumatics

Solutions

Versatile product portfolioModular built solutions

Shortened development times due toindustry oriented automation toolsHorizontal and vertical transportin various weight and size classes

Advantages



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Diverse and adaptiveModular system with standardized componentsRobust, mechanical constructionMaintenance friendlyLong-lasting

Transfer systems TS 1 - TS 5 Advantages

Central or decentralized data retentionInterface diversityStandardized frequency and transmissionprotocolsIntegrated web server for simplified diagnosisSecure reading also while passing by

Identification system ID200 Advantages

Transfer and Transport Highlights



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Strictly modular and versatileMaintenance friendly base plate principle

Electrical fieldbus and I/O technologyPneumatically and electrically extendable moduleVery low electrical power consumptionHigh throughput capacity with low constructionspace

HF valve systems Advantages

Compact and resilient Compact, rod less drive

Integrated, highly precise guide systemConfigurable stroke length and optionsWide-ranging product program and versionsLarge stroke rate range

Rodless RTC cylinder Advantages

Transfer and Transport Highlights



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Assembly



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Assembly

Smooth production processesEfficient processes

High productivityModular, flexible solutionsReliable, documentable quality

Requirements

Electric drive and control technology /tightening systems

Linear technologyAssembly technologyPneumaticsEasyHandling system kit of components

Solutions

Individually configurable system solutionsErgonomic and process-optimized

equipment and systemsHigh repeat accuracyLow cycle times

Advantages


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Assembly Highlights

Adaptable, solid and easy to assembleAdaptable aluminum-profile construction for all

gridsUser-friendly screw combinationsStable groove systemLarge selection of connection technologyUniversal ESD compatibility

Basic Mechanic Elements MGE Advantages

Powerful, robust and intelligent Powerful and robust

Well arranged system constructionOne control platform for tightening spindles andhandheld nut-runnersSafe and fast commissioning

BS350 Screw system Advantages



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Assembly Highlights

Powerful, exact and compact High precision and repeat accuracyPowerful driveOptimum action and high load ratingQuick assembly and easy alignment Compact design

Electromechanical EMC lift cylinder Advantages

High performance and standardizationUniversal automation solutionExtensive functions and many interfacesUniform engineering and easy operation

IndraLogic XLC automation system Advantages



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y g

Adaptable and ergonomicIncreased productivity thanks to ergonomicworkplace designGreater stability combined with increasedadaptabilityReduced processing time due to slim line

production

Manual production systems Advantages

Assembly Highlights



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y g

Assembly Highlights

Exact and highly dynamic regulationHigh dynamic and rapid response timesLow hysteresis and high repeat accuracyCan be connected without base plateCompact dimensions

ED02 Proportional control valves Advantages

Lightweight, compact and reliableInnovative plastics technology

Numerous pneumatic designsShort and constant cycle timeModern electric M8x1 connection technologyIntegrated connection and status display

LS04 XF / AF individual valves Advantages



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y g

Warehouse, storage and retrieval



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Warehouse, storage and retrieval

Short paths and access timesOptimum material flows

Well arrangedReduced operating costs

Requirements

Electric drive and control technologyLinear technology

Assembly technologyPneumatics

Solutions

Reduction of inventories and storagespace due to the Kanban system

Compliance to the FiFo principle withcorresponding shelf systemsEconomic efficiency by clear, modularsystemsOptimum allocation and searchprocesses

Advantages


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High power density, load-carrying capacity, rigidityHigh load-carrying capacity and rigidity

Low noise operation through guided planetsSmall construction space by increased power densityRolled spindleEffective seal

Electric Drives and Controls | 04.11.2011 | DC-IA/SFS | Bosch Rexroth AG 2011. All rights reserved, also regarding any disposal, exploitation, reproduction,editing, distribution, as well as in the event of applications for industrial property rights.

Compact, modular and simpleSpace-saving I/O technology for rail mounting

Individually combinable modulesSophisticated assembly and installation concept

I/O Technology Advantages

Warehouse and storage Highlights

Planetary Screw Assemblies PLSA Advantages



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Greatest rigidity, load rating and resilienceExtremely high load rating

High torque resilienceHighest rigidityIntegrated standard full sealProven cover band

Roller rail guides RSF Advantages

Dynamic, low-noise, easy to assembleSpeeds up to 10 m/sQuiet and low-noise, smooth runningSimple, play-free setting of the guiding carriagethrough eccentric pinsGuide rails made of anodized aluminum

Cam roller guides LRF Advantages




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Flat, compact and dynamicExtremely flat and compact design

Integrated, highly precise guide systemRod less driveE-2-C mechanical interfaceVariable stroke adjustment

GSU carriage unit Advantages

Modular air pressure preparationLarge throughput range

Modular construction for easy maintenance andextension

AS maintenance units Advantages




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Distribution and service network in morethan 80 countries

Coordination and processing of inter-national projects

Technical Support/Helpdesk 24-hr. hotline

Field service On-site service ofapplication problems

Repair service certified and qualified

Replacement parts service high partsavailability

Customer-tailored replacement partsconcepts

Industrial training help for self-help


Service - Global partnership knows no borders



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Predefined PLC function modules fortypical motion sequences with short cycletimes

Universal programming environmentaccording to IEC 61131-3 and PLCopenfor all drive-based and controller-basedmotion logic systems

Reduced number of manufacturing partsdue to the inovative Easy-2-Combinepositive mechanical interface

Installed transfer systems can be extendedsimply and converted any time


Modularize economically with Rexroth



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The perfect interplay of all technologiesreduces the expenditure for projectengineering, assembly and commissioning

Easy sizing and project engineering tools formultiple axis systems

CAD-less planning of complete racks andconveyors systems for assembly technology

No need for the detailed construction ofconnection elements due toEasy-2-Combine interfaces

Software wizard shorten the commissioningtime of electric drives in connection withlinear systems by up to 90%


Slim line engineering for faster results


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Bosch Rexroth offers standardized safetyat all automation levels

The "Safety on Board" safety functionintegrated in the drive reacts extremelyquickly and therefore raises the availabilityof the plant

Air consumption computers already support

the determination of the most sparingconfiguration in the design phase

Smooth running seals in linear guides cutthe friction in halve and reduce the

necessary drive power

Lowering operating expenses by cross-technology application for the increase ofplant safety and energy efficiency


The formula for success: Energy efficiency plus safety



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Rexroth InfopoolFind out more about automationsolutions from Rexroth at:

www.boschrexroth.com/assembly_handling



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Thank you for your attention!

Assembly and Handling en V02

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