ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone...

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ASSEMBLY AND GLAZING INSTRUCTIONS Phone: 1-866-OLDCASTLE (653-2278) • oldcastle.com • OBE.com SERIES PDR-225 WINDOW WALL 11M0317

Transcript of ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone...

Page 1: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225

ASSEMBLY AND GLAZING INSTRUCTIONS

Phone: 1-866-OLDCASTLE (653-2278) • oldcastle.com • OBE.com

SERIES PDR-225 WINDOW WALL

11M0317

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IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION

GENERAL INFORMATIONPRODUCT USEThe PDR-225 Window Wall system is intended for assembly and installation by glazing professionals with appropriate experience. Subcontractors must be qualified to provide field instruction and project management.Oldcastle BuildingEnvelope® does not control the application of its product configurations, sealant, or glazing material and assumes no responsibility for the application. It is the responsibility of the owner, architect, and installer to make these selections in strict compliance with applicable laws and building codes.The air and water performance of the PDR-225 Window Wall is directly related to the completeness and integrity of the assembly and installation process of the seal installed at the horizontal to vertical connections and at the interior side of the glass.Variations on details shown may occur, but are not the responsibility of Oldcastle BuildingEnvelope®.

PROTECTION AND STORAGEHandle all material carefully. Do not drop from the truck. Stack with adequate separation so the material will not rub together. Store material off the ground, protecting against the elements and other construction hazards by using a well ventilated covering. Remove material from package if wet or located in a damp area. For further guidelines consult AAMA publication "Care and Handling of Architectural Aluminum from Shop to Site".

CHECK MATERIALCheck glass dimensions for overall size as well as thickness. Oldcastle BuildingEnvelope® cannot be held responsible for gaskets that are not water tight due to extreme glass tolerances. The PDR-225 system is designed to accommodate glass or panels measuring 1" in thickness (+/- 1/32").Check all materials upon arrival at job site for quality and to determine any shipping damage. Using the contract documents, completely check the surrounding conditions that will receive your materials. Notify the general contractor by letter of any discrepancies before proceeding with the work. Failure to do so constitutes acceptance of work by other trades.Check shop drawings, installation instructions, architectural drawings and shipping lists to become familiar with the project. The shop drawings take precedence and include specific details for the project. The assembly and installation instructions are of a general nature and cover the most common conditions.

THE ASSEMBLY DETAILS FOUND IN THIS PACKAGE ARE GENERIC AND ARE FOR REPRESENTATION ONLY WITH THE INTENT OF GIVING THE ASSEMBLY TEAM A VISUAL REPRESENTATION AS TO HOW THE ASSEMBLIES TYPICALLY ASSEMBLE. THE SHOP SUBMISSION DRAWINGS AND DETAILS ARE THE GOVERNING DOCUMENTS AND AS SUCH THIS PACKAGE IS TO BE USED ONLY AS A RESOURCE.FOLLOW SEALANT MANUFACTURER'S RECOMMENDATIONS FOR USE AND APPLICATION OF WEATHER SEAL SILICONE SEALANT.NOTE: CUSTOMER / PROJECT QUALITY ASSURANCE PROCEDURES ARE SEPARATE DOCUMENTS AND ARE TO BE FOLLOWED IN CONJUNCTION WITH THIS MANUAL.

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GENERAL INFORMATION (CONTINUED)Due to varying job conditions, all sealant must be approved by the sealant manufacturer to ensure it will perform per conditions shown on the instructions and shop drawings. The sealant must be compatible with all surfaces in which adhesion is required, including other sealant surfaces. Use primers where directed by sealant manufacturer. Properly store sealant at the recommended temperatures and check sealant for expiration date and shelf life before using.

FIELD CONDITIONSAll material to be installed plumb, level, and true. Aluminum to be placed in direct contact with masonry or incompatible material should be isolated with a heavy coat of zinc rich, bituminous paint or non-metallic material unless otherwise specified. After sealant is set and a representative amount of the wall has been glazed (250 sq. ft. or more), perform a water hose test in accordance with AAMA 501.2. On large projects the hose test must be repeated during the glazing operation. Review anchors or embeds in structure as early as possible to confirm that 'as built' building structure can accommodate anticipated anchor tolerances.

CLEANING MATERIALSCement, plaster terrazzo, alkaline, and acid based materials used to clean masonry are very harmful to finishes. Any residue should be removed with water and mild soap immediately or permanent staining will occur. A spot test is recommended before any cleaning agent is used. Refer to the architectural finish guide in the detail catalogue.

EXPANSION JOINTSExpansion joints and perimeter joints shown in these instructions and in the shop drawings are shown at nominal size. Actual dimensions may vary due to perimeter conditions and/or differences in metal temperature between the time of fabrication and the time of assembly/installation. For example, a 12' unrestrained length of aluminum can expand or contract 3/32" over a temperature change of 50 degrees F. Any movement potential should be accounted for at the time of fabrication, assembly, and installation.

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TABLE OF CONTENTSGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9

Measuring and Cutting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HEAD AND SILL CAN FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7

Splice Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Fastener Hole Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Weep Hole Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

FRAME FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9Inside Glazed Frame Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Outside Glazed Frame Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

HEAD AND SILL CAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 14Head And Sill Can End Cap Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Sill Can Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Head Can Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Head Can Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Sill Can Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

PANEL ASSEMBLY: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 16Inside Glazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Outside Glazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

PANEL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 20Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17First Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Second Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Last Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

HEAD CAN TRIM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21INTERIOR HEAD AND SILL CAN GASKET INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21PERIMETER SEALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22SLAB EDGE COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24

Slab Edge Cover Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Fascia Retainer Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Recommended Splice Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

GLAZING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Prepare Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

INSIDE GLAZED INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 27Water Diverter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

OUTSIDE GLAZED INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 29Water Diverter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

EXPANSION MULLION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30CORNER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Page 5: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225

Net Frame plus 1-1/2" (38 mm) Frame Height [Net Frame Dimension minus 1-7/8" (48 mm)] Daylight Opening (D.L.O.)Daylight Opening (D.L.O.) - 1/16"

D.L.O. plus an additional 1/4" (6 mm) every Foot

Frame MembersHead and Sill Can:Jamb, Vertical Mullion and Filler: Head, Sill and Horizontal: Glazing Beads: Gaskets Horizontal Gaskets: Vertical Gaskets: D.L.O. plus 1" (25 mm) plus an additional 1/4" (6 mm) every Foot

1/2”(13 mm)

1/2”(13 mm)

7/8”(22 mm)

1”(25 mm)

RO

UG

H O

PE

NIN

G

FRA

ME

HE

IGH

T

JAM

B /

MU

LLIO

N /

FILL

ER

LE

NG

TH

WA

LL

*WA

LL

*

3/4” (19 mm) Min.1” (25 mm) REF

ROUGH OPENING

HEAD / SILL CAN SIZE

D.L.O. D.L.O. D.L.O.

1” (25 mm) REF 3/4” (19 mm) Min.

Fem

ale

Exp

ansi

on M

ullio

n

Mal

eE

xpan

sion

Mul

lion

NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.

NOTE: Glass Bite is 7/16" (11 mm) Typ.

WA

LL

1” (25 mm) REF 3/4” (19 mm) Min.

End

Dam

SERIES PDR-225 WINDOW WALL

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FABRICATION Measuring and Cutting MaterialMeasure ROUGH OPENING to determine FRAME WIDTH and FRAME HEIGHT dimensions. Allow 1/2" (12.5 mm) minimum clearance at Head and Sill Cans and 3/4" (19 mm) minimum clearance at Jambs for shimming and caulking around perimeter frame. Cut material to size per dimensions given below:

NOTE: Unless otherwise noted, the details in this manual reflect 1" (25 mm) glazing and are representative of typical non-corner conditions.

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WA

LL

WA

LL

WA

LL

WA

LL

5/16”(3 mm)WeepHole

CenterVertical

5/16” (3 mm)Weep HoleCenter Lineof Vertical

HP-1004Bafflewith

SPW-295Retainer

atWeepHoles

HP-1004 Baffleat Weep Holes

Locate Splice closeto Mid-Lite

MIN 10” (254 mm)

End DamEnd Dam

5/16” (3 mm) Weep Hole Center Line of Vertical

5/16” (3 mm) Weep Hole Center Line of Vertical

1/4”(6 mm)

REFGap

at Wall

1/2”(13 mm)

Shim

1/2”(13 mm)

Shim

1/4” (6 mm) MIN Gap at Splice Refer to Shop Drawings

1/4” (6 mm) MIN Gap at Splice Refer to Shop Drawings

MAX 12 Ft. (3.66 m) without Splice

Head and Sill Can Face View

Sill Can Top View (Head Can Similar)

WA

LL

WA

LL

WA

LL

WA

LL

Anchor 2” (51 mm)from Splice

1” (25 mm)REF

Gap at Wall

UW-466 Splice

Anchor 6” (152 mm) fromCenter of Vertical

Anchor 6” (152 mm) fromCenter of Vertical

NOTE: FWW-505 Head Can and FWW-508 Sill Can Shown. FWW-513 and FWW-514 similar.

SERIES PDR-225 WINDOW WALL

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HEAD AND SILL CAN FABRICATIONSplice Placement

Fastener Hole Placement

NOTE: Dimensions are shown for reference only. Anchor bolt size and frequency determined per project by structural engineering. Refer to your Shop Drawings.

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2-1/2”(64 mm)

1-1/2”(38 mm)

1-1/2”(38 mm)

1-1/2”(38 mm)

2-1/2”(64 mm)

2-1/2”(64 mm)

2-1/2”(64 mm)

Anchor Hole

5/16” (3 mm)Weep Holeat D.L.O.

Anchor Hole

5/16” (3 mm)Weep Hole at Vertical

Sill Can Anchor and Weep Hole SpacingSill Can Top View

NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.

Head Anchor SpacingFront View with Panels

Head Can Anchor and Weep Hole SpacingHead Can Top View

SERIES PDR-225 WINDOW WALL

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HEAD AND SILL CAN FABRICATION (CONTINUED)Weep Hole Placement

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Drill 3/4” (19 mm)Access Holes, (4) per Head, Required for Head Anchors.

3/4”(19 mm)

FWW-502Head (Inside Glazed)

DJ-225Drill Jig

FWW-506Intermediate Horizontal

(Inside Glazed)

1-3/8”(35 mm)

Align to Top

Align to Top

Align to Bottom

Align DJ-225 Drill Jig to Back of Vertical

Use Holes “C”

Align DJ-225 Drill Jig to Glazing Pocket

Use Holes “A”

Align DJ-225 Drill Jig to Glazing Pocket

Use Holes “B”

.257” Diameter Hole(“F” Drill Bit)

.257” Diameter Hole(“F” Drill Bit)

.257” Diameter Hole(“F” Drill Bit)

2”(51 mm)

3/8”(10 mm)

NOTE: FWW-500 Heavy Vertical Mullion requires Access Holes through internal web in addition to Mounting Holes.

FWW-512Sill

3/4” (19 mm) Access Holethrough internal web

at all locations

FWW-500HeavyVerticalMullion

.257” Diameter or Hole“F” Drill Bit

.257” Diameter Hole(“F” Drill Bit)FWW-515

Vertical Mullion

FWW-501Filler

B

B B

C C

A A

BD

A

BD

C

A

BD

C

BD

A

BD

C

A

BD

C

BD

A

BD

C

A

BD

C

2-1/2”(64 mm)3/4” (19 mm)

2-1/2”(64 mm)3/4” (19 mm)

2-1/2”(64 mm)3/4” (19 mm)

FWW-511-02Head Anchor

FWW-502Head

1-3/8”(35 mm)

1-3/8”(35 mm)

2-7/8”(73 mm)

2-7/8”(73 mm)

NOTE: FWW-515 Vertical Mullion shown in this manual. FWW-500 Heavy Vertical Mullion similar.

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FRAME FABRICATIONINSIDE GLAZED FRAME FABRICATION

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Drill 3/4” (19 mm)Access Holes, (4) per Head, Required for Head Anchors.

FWW-511-02Head Anchor

FWW-509Head

1-3/8”(35 mm)

1-3/8”(35 mm)

2-7/8”(73 mm)

2-7/8”(73 mm)

1-3/8”(35 mm)

Align to Top

Align to Top

Align to Bottom

Align Drill Jig to Back of Vertical

Use Holes “D”

Align Drill Jig to Glazing Pocket

Use Holes “A”

Align Drill Jig to Glazing Pocket

Use Holes “B”

.257” Diameter Hole(“F” Drill Bit)

.257” Diameter Hole(“F” Drill Bit)

.257” Diameter Hole(“F” Drill Bit)

2”(51 mm)

2”(51 mm)

1/4”(6 mm)

3/8”(10 mm)

FWW-512Sill

B

B B

C C

A A

BD

A

BD

C

A

BD

C

BD

A

BD

C

A

BD

C

BD

A

BD

C

A

BD

C

2-1/2”(64 mm)3/4” (19 mm)

2-1/2”(64 mm)3/4” (19 mm)

2-1/2”(64 mm)3/4” (19 mm)

FWW-509Head (Outside Glazed)

FWW-500Intermediate Horizontal

(Outside Glazed)

DJ-225Drill Jig

NOTE: FWW-500 Heavy Vertical Mullion requires Access Holes through internal web in addition to Mounting Holes.

FWW-500HeavyVerticalMullion

.257” Diameter or Hole“F” Drill Bit

3/4” (19 mm) Access Holethrough internal web

at all locations

.257” Diameter Hole(“F” Drill Bit)FWW-515

Vertical Mullion

FWW-501Filler

NOTE: FWW-515 Vertical Mullion shown in this manual. FWW-500 Heavy Vertical Mullion similar.

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FRAME FABRICATION (CONTINUED)OUTSIDE GLAZED FRAME FABRICATION

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Attach End Caps with FS-320 Drive Pins.

Seal and tool joint and seal over Drive Pin threads and headsat Head and Sill Cans. NOTE: Sill Can shown. Head Can similar.

FS-3203/32” x 5/8” Drive Pin

FS-3203/32” x 5/8” Drive Pin

Sealant

Sealant

FWW-FP-05Sill Can End Cap

FWW-FP-05Sill Can End Cap

FWW-508Sill Can

EXTERIOR

1

1

2

2

FWW-FP-04Head Can End Cap

FWW-FP-04Head Can End Cap

FS-3203/32” x 5/8” Drive Pin

FS-3203/32” x 5/8” Drive Pin Sealant

Sealant

FWW-505Head Can

EXTERIOR

1

1

2

2Apply Silicone Sealant to ends of Sill and Head Cans.

NOTE: FWW-508 Sill Can shown. FWW-514 Sill Can similar.

NOTE: FWW-505 Head Can shown. FWW-513 Head Can similar.

123

3

3

3

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

FWW-FP-05

FWW-FP-04

SERIES PDR-225 WINDOW WALL

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HEAD AND SILL CAN INSTALLATIONHEAD AND SILL CAN END CAP INSTALLATION

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NOTE: Refer to Shop Drawings for fastener size and frequency.

Anchor Sill Can per Project Specific Requirements.

EXTERIOR

Sealant

Seal over Fastener Heads and Holes.

5/16” (3 mm) Weep Hole

at Center Lineof Vertical

NOTE: Refer to Shop Drawings for Anchor Bolt Embed Depth.

EXTERIOR

HP-1004Baffle at Weep Hole

Sealant

FWW-508

23

FWW-508

FWW-508

NOTE: FWW-508 Sill Can shown. FWW-514 Sill Can similar.

Center HP-1004 Baffle at Weep Holes.3

EXTERIOR

HP-1004Baffle

5/16” (3 mm) Weep Hole

Temporarily shim between Sill Can End Cap and Wall. Remove before sealing perimeter.

NOTE: Shims supplied by others.

Shim at Anchor Points.

1

2

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

Ensure Sill Can is level.Do Not tilt towards interior.

EXTERIOR

Wall

SERIES PDR-225 WINDOW WALL

11oldcastle.com | OBE.com

SILL CAN INSTALLATION

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EXTERIOR

1

Wall

Wall

Temporarily shim between Head Can End Cap and Wall. Remove before sealing perimeter.

Install Head Can above Sill Can. Anchor Head Can per Project Specific Requirements. Refer to Shop Drawings for fastener size and frequency.

NOTE: At Head Can Splice, extend GP-493 Gasket into adjoining Can minimum of 3” (76 mm).

Center HP-1004 Baffle at Weep Holes and hold in place with SPW-295 Baffle Retainer.

3

2

SPW-295Baffle Retainer

HP-1004Baffle

GP-493Exterior Gasket

FWW-505Head Can

INTERIOR

3

2

5/16” (3 mm) Weep Hole

at Center Lineof Vertical

Install GP-493 Exterior Gasket full length of Can.

1/4”(6 mm)

HP-1004Baffle

SPW-295Baffle

Retainer

GP-493Exterior Gasket

3

2

EXTERIOR

5/16” (3 mm) Weep Hole

at Center Lineof Vertical

1

NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.

NOTE: Refer to Shop Drawings for Anchor Bolt Embed Depth.

Ensure Head Canis level.

SERIES PDR-225 WINDOW WALL

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HEAD CAN INSTALLATION

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6

EXTERIOR

Place UW-466 Silicone Sheet in sealant. Apply even pressure and smooth into Head Can.

Apply bed of sealant to each side of Splice.

Apply bed of sealant to each side of Splice on top face of Head Cans and install another UW-466 Silicone Sheet.

Seal and tool over the Silicone Sheet. Fasten on either side of Gap.

Seal and tool over the Silicone Sheet.

Install GP-493 Exterior Gasket full length of Can prior to installing Bays. (See Page 20).

After Bays are installed, tie splice into Perimeter Seal. (See Page 22)

1

2

3

4

5

4 GP-493Exterior Gasket

Required at Splice

UW-466Silicone Sheet

UW-466Silicone Sheet

EXTERIOR

5

Seal and tool Gap at exterior as part of Perimeter Sealing.

2

7

FWW-505Head Can

NOTE: FWW-505 Head Can shown. FWW-513 Head Can similar.

6

7

NOTE: At Head Can Splice, extend GP-493 Gasket into adjoining Can minimum of 3” (76 mm).

1/4” (6 mm)Min. Gap

INTERIOR

UW-466Silicone Sheet

1

2

3”(76 mm)

Min.3”

(76 mm)Min.

GP-493Gasket

INTERIOR

2”(51 mm)

2”(51 mm)

34

5

UW-466Silicone Sheet

EXTERIOR

NOTE: Size Splice Joint To Meet Project Specific Thermal Requirements. Refer to Shop Drawings.

SERIES PDR-225 WINDOW WALL

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HEAD CAN SPLICE INSTALLATION

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EXTERIOR

FWW-508Sill Can

UW-466Silicone Sheet

(Installed in two Sections)

Cut UW-466 Silicone Sheet into two pieces. Place each section in sealant and apply even pressure to smooth into Sill Can.

Apply bed of sealant to each side of Splice.

Seal and tool over the Silicone Sheet. Fasten on either side of Gap.

After Bays are installed, tie Splice into Perimeter Seal (See Page 22).

1

2

3

4

Anchor at eitherside of gap.

2”(51 mm)

2”(51 mm)

3

EXTERIOR

1/4” (6 mm)Min. Gap

EXTERIOR

FWW-508Sill Can

FWW-508Sill Can

UW-466Silicone Sheet

(Cut into two Pieces)

1

2

NOTE: FWW-508 Sill Can shown. FWW-514 Sill Can similar.

NOTE: Interior Perimeter Seal is Optional.

Seal and tool Gap at interior as part of Perimeter Sealing.

INTERIOR

4

4

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

FWW-508

FWW-508

NOTE: Size Splice Joint To Meet Project Specific Thermal Requirements. Refer to Shop Drawings.

SERIES PDR-225 WINDOW WALL

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SILL CAN SPLICE INSTALLATION

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INSIDE GLAZED

Seal Vertical as Shown

FWW-501Filler

FWW-515Vertical Mullion

FWW-512Sill

FWW-506Horizontal

(Inside Glazed)

FWW-502Head

(Inside Glazed)

FS-8#14 x 1”

H.H.B.P.T.Screws

FS-8#14 x 1”

H.H.B.P.T.Screws

Seal ends of Horizontal Members and where they meet Verticals as shown.Assemble using FS-8 Fasteners.

Exterior

Seal Ends of Horizontals as Shown

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

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PANEL ASSEMBLY: INSIDE GLAZED

NOTE: All assembly work must be completed immediately after sealant application, before sealant skins.

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FWW-506Horizontal

(Outside Glazed)

FWW-502Head

(Outside Glazed)

OUTSIDE GLAZED

Seal Ends of Horizontals as Shown

Seal Vertical as Shown

FWW-501Filler

FWW-515Vertical Mullion

FWW-512Sill

FS-8#14 x 1”

H.H.B.P.T.Screws

FS-8#14 x 1”

H.H.B.P.T.Screws

Seal ends of Horizontal Members and where they meet Verticals as shown.Assemble using FS-8 Fasteners.

Exterior

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

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PANEL ASSEMBLY: OUTSIDE GLAZED

NOTE: All assembly work must be completed immediately after sealant application, before sealant skins.

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Insert two FWW-511-02 Head Anchors into the Head of each Panel 1/8” (3 mm) from Verticals. Ensure access holes in Head align with mounting holes in Head Anchor.

Seal full length of both sides of WW-341 Pocket Filler and snap into FWW-515 Vertical.

3

2

1

FWW-502Head (Inside Glazed)

FWW-511-02Head Anchor

Align Holes

3

FIRSTPANELFWW-501

Filler

FWW-515 FWW-501

WW-341PocketFiller

SealantFull

Length

Sealantat

Bottom3”

(76 mm)

1

2

NOTE: Last Panel is Mirror Image.

NOTE: Inside Glazed shown. Outside Glazed similar.

EXTERIOR

1

1

1

WW-341PocketFiller

For First and Last Panels Installed Next to Wall:

For All Panels:

Seal 3” (76 mm) from bottom on both sides of FWW-501 Filler and snap into FWW-515 Vertical.

FWW-501Filler

3”(76 mm)

2

2

2

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

FWW-511-02Head Anchor

FWW-511-02Head Anchor

3

3

1/8” (3 mm)Gap

AlignHoles

3

SERIES PDR-225 WINDOW WALL

17oldcastle.com | OBE.com

PANEL INSTALLATION Preparation

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FS-2331/4-20 x 5/8”

SCS

Sealant

FS-327#12-14 x 7/8” HWH

FWW-100Temporary

Interior Trim

1

EXTERIOR

4

5

6

4

FS-327

5

Attach each Head Anchor to Head Can with (2) FS-327 Screws.

Use a 1” (25 mm) piece of FWW-100 Interior Trim to align and temporarily hold Panel in place.

Secure Panel at Sill with FS-233 Screws. NOTE: Refer to Shop Drawings for location and frequency.

NOTE: Do not allow excess Sealant at Sill Can to cure. Clean off all excess Sealant so it does not interfere with sealing and installing the next Panel and/or prevent the Panel from seating properly.

Run bead of sealant along exterior leg of Sill Can the length of First Panel.

Tilt Panel and lift into Head Can. Swing over Sill Can and lower into position.

Position Panel 1” (25 mm) from wall.

2 2

1

EXTERIOR

FWW-100Temporary

Interior Trim41

Sealant

EXTERIOR

1

NOTE: Inside Glazed shown. Outside Glazed similar.

FIRSTPANEL

FWW

-515

FWW

-501

FWW

-501

FWW

-FP-

05

WW

-341

1” (25 mm) REFGap from Wall

3

3

6

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

6Gap atWall

FS-233

Anchor Spacing Determined by Project.

Clean Excess Sealant from Sill Can

5

WA

LLSERIES PDR-225 WINDOW WALL

18oldcastle.com | OBE.com

FIRST PANEL INSTALLATION

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FS-2331/4-20 x 5/8”

SCS

Sealant

FS-327#12-14 x 7/8” HWH

FWW-100Temporary

Interior Trim

EXTERIOR

5

6

6

2

Run bead of Sealant at interior and exterior leg of FWW-501 Filler on First Panel 3” (76 mm) from bottom.

Tilt Second Panel and lift into Head Can. Swing over Sill Can and lower into position.

Slide over to First Panel until FWW-501 Filler snaps into FWW-515 Vertical.

3

2

1

4

5

Attach Head Anchors to Head Can with FS-327 Screws and secure Second Panel at Sill with FS-233 Screws as shown with First Panel.

WA

LL

FIRSTPANEL

EXTERIOR

SECONDPANEL

FWW

-515

FWW

-501

Sealant

Sealant1

1

4

EXTERIOR

343”

(76 mm)

Sealant

2Sealant

1

NOTE: Inside Glazed shown. Outside Glazed similar.

Slide FWW-100 Temporary Interior Trim from First to Second Panel to align and temporarily hold Panel in place.

Run bead of Sealant along exterior leg of Sill Can the length of Second Panel. NOTE: Before applying Sealant, clean any excess Sealant left on Sill Can after setting First Panel.

6

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

NOTE: Do not allow excess Sealant at Sill Can to cure. Clean off all excess Sealant so it does not interfere with sealing and installing the next Panel and/or prevent the next Panel from seating properly.

2

1

1

3”(76 mm)

3”(76 mm)

SERIES PDR-225 WINDOW WALL

19oldcastle.com | OBE.com

SECOND PANEL INSTALLATION

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FS-2331/4-20 x 5/8”

SCS

Sealant

FS-327#12-14 x 7/8” HWH

FWW-100Temporary

InteriorTrim

EXTERIOR

5

5

52

Run Sealant at interior and exterior leg of FWW-501 Filler on previous Panel 3” (76 mm) from bottom.

Tilt and lift Last Panel into Head Can. Swing over Sill Can and lower into position.Slide to previous Panel so FWW-501 Filler snaps into FWW-515 Vertical.

3

2

1

4

5

WA

LL

WA

LL

3/4” (19 mm) Gap needed for installation of Last Panel

EXTERIOR

LASTPANEL

FIRSTPANEL

SECONDPANEL

FWW

-501

Sealant

Sealant

Sealant1

1

4

WA

LL

WA

LL

EXTERIORMaintain 1” (25 mm) REF Gap at Walls for Perimeter Seal.

LASTPANEL

FIRSTPANEL

SECONDPANEL

NOTE: Inside Glazed shown. Outside Glazed similar.

Slide FWW-100 Temporary Interior Trim to Last Panel. Attach Head Anchors with FS-327 Screws and secure Last Panel at Sill with FS-233 Screws as shown with First Panel.

Run Sealant along exterior leg of Sill Can the length of Final Panel.

NOTE: Do not allow excess Sealant at Sill Can to cure. Clean off all excess Sealant so it does not interfere with sealing and installing the next Panel and/or prevent the next Panel from seating properly.

2

11

3”(76 mm)

3”(76 mm)

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

NOTE: Seal Fillers for Last Panel as shown on First Panel on Page 17.

34

EXTERIOR

SERIES PDR-225 WINDOW WALL

20oldcastle.com | OBE.com

LAST PANEL INSTALLATION

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Slide FWW-100 Interior Trim into FWW-505 Head Can.

NOTE: 1” (25 mm) pieces of FWW-100 Interior Trim can be used as temporay clips during installation.

Seal and tool over GP-490 Gasket at Sill.3

2

1 1

FWW-100Interior Trim

FWW-505Head Can

FS-327

EXTERIOR

2

2

1

EXTERIOR

GP-490

GP-490

FWW-100

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

Install GP-490 Interior Wedge Gasket between FWW-100 Interior Trim and Panel at Head and between FWW-508 Sill Can and Panel at Sill. NOTE: Gaskets span through splices minimum of 3” (76 mm).

2

FWW-100Interior

Trim

FWW-508Sill Can

GP-490InteriorWedgeGasket

GP-490InteriorWedgeGasket

2

EXTERIOR

Sealant

EXTERIOR

3

SERIES PDR-225 WINDOW WALL

21oldcastle.com | OBE.com

INTERIOR HEAD AND SILL CAN GASKET INSTALLATION

HEAD CAN TRIM INSTALLATION

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EXTERIOR

3 B

EXTERIOR

BackerRod

3 A

Backer Rodand Sealant(Required)

Backer Rodand Sealant(Required)

Backer Rodand Sealant(Optional)

Backer Rodand Sealant(Optional)

EXTERIOR

1 1

1 1

Install Backer Rod and seal interior and exterior perimeter at Head and Sill Cans.

3

2

1

NOTE: Tie sealant into Perimeter Seal at spliced joints.

Install Backer Rod between wall and First and Last Panels at interior and exterior.Apply and tool Sealant.

NOTE: Inside Glazed shown. Outside Glazed similar.

Backer Rod and Sealant

Backer Rod and Sealant (Optional) 332 2

33 Backer Rod and Sealant (Required)

EXTERIOR

WA

LL

WA

LL

LASTPANEL

FIRSTPANEL

B

A

Install Backer Rod at Head and Sill Cans between End Dam and First and Last Panels.Apply and tool Sealant.B

A

NOTE: Interior Perimeter Seal is optional, for cosmetic purposes. Exterior Perimeter Seal is required.

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

EXTERIOR

2 A

2 A

Sill Can

BackerRod

BackerRod

EXTERIOR

EXTERIOR

B2

B2

Sill Can

EXTERIOR

Head Can Head Can

SERIES PDR-225 WINDOW WALL

22oldcastle.com | OBE.com

PERIMETER SEALING

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RWW-FP-06End Cap

4

RWW-FP-05Cover Support

5RWW-FP-06End Cap

ICR-1167Fascia Retainer FWW-508

Sill Can

FWW-505Head Can

RWW-102Slab Edge

Coverwith

GP-32007Gaskets Ensure Weep Hole Baffle and

Retainer Installed at Weep Holes

EXTERIOR

FS-42#10 x 1/2” PFHD

2

1

3

4

5

Slide ICR-1167 Fascia Retainer into FWW-508 Sill Can and rotate so RWW-102 Slab Edge Cover rests between legs.

Set RWW-102 Slab Edge Cover with GP-32007 Gaskets onto FWW-505 Head Can.

Apply Sealant to RWW-FP-05 Slab Edge Cover Support and install at each end.

NOTE: Ensure HP-1004 Weep Hole Baffle and SPW-295 Baffle Retainer are in place before installing RWW-102 Slab Edge Cover.

Apply Sealant to each end and install RWW-FP-06 Slab Edge Cover End Cap.

3

2

1

3

3

3

3

FWW-508Sill Can

ICR-1167Fascia

RetainerRWW-102

Slab Edge Cover

EXTERIOR

RWW-FP-06Slab Edge Cover

End Cap

RWW-FP-06Slab Edge Cover

End Cap

RWW-FP-05Slab Edge

Cover Support

RWW-FP-05Slab Edge

Cover Support

4

4

5

5

2

NOTE: Inside Glazed shown. Outside Glazed similar.

Secure Retainer o Sill Can with #10 x 3/4” PFHD Screws spaced 18” (457 mm) O.C. Typ.

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

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SLAB EDGE COVER INSTALLATION

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Notch Inside Leg1” (25 mm)

4” (102 mm)

1/4” (6 mm)Min. Gap

1/4” (6 mm) Min. Gap Bond Breaker Tape

(Required)and

Sealant at Splice

RWW-FP-04Slab Edge

Cover Splice

RWW-102Slab Cover

withGP-32007Gaskets

IRC-1167Fascia

RetainerNotchedat Splice

RWW-FP-03Fascia Retainer

Splice

FWW-508

FWW-505

4

Center Bond Breaker Tape on top side of RWW-FP-03 Fascia Retainer Splice.

Center Bond Breaker Tape on RWW-FP-04 Slab Edge Cover Splice.

Seal and tool joint as part of Perimeter Seal.

Seal and tool joint as part of Perimeter Seal.

NOTE: Bond Breaker Tape must be compatable with Sealant.

NOTE: Slab Cover and Fascia Retainer shown alone for clarity.

3

2

1

5

NOTE: Inside Glazed shown. Outside Glazed similar.

NOTE: Size Splice Joint To Meet Project Specific Thermal Requirements. Refer to Shop Drawings.

Apply Sealant to half of Fascia Retainer Splice and install on end of IRC-1167 Fascia Retainer.Install Fascia Retainer as shown on Page 23.

Apply Sealant to half of Slab Cover Splice and install on end of RWW-102 Slab Cover.Install Slab Cover as shown on Page 22.

Notch inside leg of IRC-1167 Fascia Retainer 1” (25 mm) next to each splice.

Apply Sealant to other half of Fascia Retainer Splice and install next IRC-1167 Fascia Retainer.

Apply Sealant to other half of Slab Cover Splice and install next RWW-102 Slab Cover.

5

6

7

8

RWW-FP-03Fascia

Retainer Splice

BondBreaker

Tape

6

RWW-FP-04Slab Edge

Cover Splice

BondBreaker

Tape

1

IRC-1167

8IRC-1167Fascia Retainer

RWW-FP-03

7 9

RWW-1023 4

RWW-FP-04

RWW-102Slab Cover 2

9

Recommended Fascia Splice Location when Setting Units Left to Right

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

24oldcastle.com | OBE.com

Slab Edge Cover Splice Installation

Recommended Splice Location

Fascia Retainer Splice Installation

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15°

Miter Horizontal Gaskets

GP-103Gasket

15°

Miter Horizontal Gaskets

GP-113Wedge Gasket

NOTE: Clean glazing reglets of debris before glazing to prevent blockage of weeps or drains.

EXTERIOR

INSIDE GLAZED

FWW-503

FWW-506GP-494Sealant

FWW-104-01

FWW-103-01

FWW-503

FWW-502

FWW-512

GP-113GP-103

GP-113GP-103

GP-494

EXTERIOR

OUTSIDE GLAZED

GP-494Sealant

FWW-104-01

FWW-103-01

GP-113

GP-113

GP-103

GP-103

GP-494 FWW-512

FWW-510

FWW-501

FWW-509

FWW-102

FWW-102

FIRSTPANEL

EXTERIOR

INSIDE GLAZED

LASTPANEL

GP-113

GP-103

GP-113

GP-103

FWW

-501

FWW

-515

FWW

-501

FWW

-501

FWW

-515

FWW

-515

WW

-341

WW

-341

FIRSTPANEL

EXTERIOR

OUTSIDE GLAZED

LASTPANEL

GP-113 GP-113

GP-103 GP-103

FWW

-501

FWW

-515

FWW

-501

FWW

-501

FWW

-515

FWW

-515

WW

-341

WW

-341

Remove Gaskets from roll and allow to relax overnight. Cut Gaskets 1/4" (6 mm) longer per Foot. Vertical gaskets run through. Horizontal Gaskets are mitered at corners and sealed to Vertical Gaskets during installation.

NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

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GLAZING GUIDELINESPrepare Gaskets

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Install Setting Chairs with Setting Blocks at quarter points. (See Shop Drawings.)

Install GP-113 Wedge Gaskets at interior using the same procedure as Steps 2 and 3 above.

Snap in FWW-503 Glazing Bead.

Set Glass into Deep Pocket.

Slide Glass into Shallow Pocket.

Lift Glass into Upper Glazing Pocket and lower onto Setting Blocks.

Push Glass tight against Exterior Gaskets.

Swing Glass to plane.

Install Exterior Vertical Gasket and then Exterior Horizontal Gasket.

Seal Exterior Glazing Reglets at corner.

Begin at FWW-512 Sill to glaze Bottom Lite. See Page 25 for Gasket Preparation.

Seal Gaskets at corner, 2” (51 mm) in each direction.

Seal MiteredEnd Before

InstallingGasket

Sealant

GP-103Gasket

2

1

FWW-512

EXTERIOR

FWW-515

EXTERIOR

GP-494Setting Block

8

FWW-103-01Setting Chair

FWW-506

FWW-512

4

EXTERIOR

910 FWW-503

Glazing Bead

FWW-506

FWW-512

EXTERIOR

GP-113Wedge Gasket

11

FWW-503

FWW-506

FWW-512EXTERIOR

INSIDE GLAZED

11

GP-113Wedge Gasket

FWW

-515

FWW

-515

FWW

-501

EXTERIOR

INSIDE GLAZED

5

6

FWW

-515

FWW

-515

FWW

-501

7

3

2

1

4

5

6

7

8

9

11

10

15°

Miter Horizontal Gaskets

GP-103Gasket

15°

Miter Horizontal Gaskets

GP-103Gasket

EXTERIOR

3

2”(51 mm)

NOTE: Head and Sill Cans not shown for clarity.

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

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INSIDE GLAZED INSTALLATION

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INSIDE GLAZED

Embed FWW-104-01 Water Diverter in Sealant on both ends of FWW-506 Intermediate Horizontal.

Repeat Steps 1 through 11 to install Top Lite.

Seal around edges of Water Diverter.

NOTE: Water Diverters are used at Intermediate Horizontals Only. Install after lower glass is set. Do not block Vertical Glazing Pocket.

12

13

14

INTERIOR

13 B13 A

12 FWW-104-01B

FWW-506

INTERIOR

FWW-104-01

FWW-506

12 A

12FWW-104-01

INTERIOR

AFWW-506

FWW-104-01

FWW-515

FWW-515

B12

NOTE: Last Inside Glazed Panel shown without Filler. Head and Sill Cans not shown for clarity.

FWW-503

FWW-503

FWW-502

FWW-506

EXTERIOR

FWW-104-01Water Diverter

Sealant

NOTE: CRITICAL SEAL

13

NOTE: Lower Glass Set Before Installing Diverter.

FWW-512

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

FWW

-506

FWW

-515

EXTERIOR

FWW-104-01Water Diverter

Sealant13 B

NOTE: Position Water Diverter well away from Vertical Glazing Pocket.

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INSIDE GLAZED INSTALLATION (CONTINUED)Water Diverter Placement

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Seal Mitered End

BeforeInstalling Gasket GP-103

Gasket

2

1

FWW-512

EXTERIOR

FWW-515

Install Setting Chairs with Setting Blocks at quarter points. (See Shop Drawings.)

Install GP-113 Wedge Gaskets at interior using the same procedure as Steps 2 and 3 above.

Install FWW-102 Glazing Bead. NOTE: Temporarily hold in place with 1” (25 mm) piece of GP-113 Gasket at each end.

Set Glass into Deep Pocket.

Slide Glass into Shallow Pocket.

Lift Glass into Upper Glazing Pocket and lower onto Setting Blocks.

Push Glass tight against Interior Gaskets.

Swing Glass to plane.

Install Interior Vertical Gasket and then Interior Horizontal Gasket.

Seal Interior Glazing Reglets at corner.

Seal Gaskets at corner, 2” (51 mm) in each direction.

EXTERIOR

OUTSIDE GLAZED

11 GP-113Wedge Gasket

FWW

-515

FWW

-515

FWW

-501

6

EXTERIOR

OUTSIDE GLAZED

5

7

FWW

-515

FWW

-515

FWW

-501

3

2

1

4

5

6

7

8

9

11

10

15°

Miter Horizontal Gaskets

GP-103Gasket

15°

Miter Horizontal Gaskets

GP-103Gasket

3

2”(51 mm)

2”(51 mm)

EXTERIOR

EXTERIOR

8GP-494Setting Block

FWW-103-01Setting Chair

FWW-510

FWW-512

4

EXTERIOR

FWW-510

FWW-102

FWW-512

11GP-113

Wedge Gasket

EXTERIOR

FWW-510

9

10FWW-102Glazing Bead

GP-1031” (25 mm) Gasket

FWW-512

Begin at FWW-512 Sill to glaze Bottom Lite. See Page 25 for Gasket Preparation.

NOTE: Head and Sill Cans not shown for clarity.

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

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OUTSIDE GLAZED INSTALLATION

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OUTSIDE GLAZED

Repeat Steps 1 through 12 to install Top Lite.

Snap FWW-501 Filler into Head.

EXTERIOR

13 B

14

12

FWW-104-01

B

12

FWW-104-01

EXTERIOR

FWW-510

A

FWW-515

FWW-515

NOTE: Last Outside Glazed Panel shown without Filler. Head and Sill Cans not shown for clarity.

FWW-510

FWW-501

FWW-509

FWW-512

EXTERIOR

FWW-104-01Water Diverter

Sealant

NOTE: CRITICAL SEAL

13

15

NOTE: Lower Glass Set Before Installing Diverter.

15

FWW-104-01

FWW-510EXTERIOR

12 BFWW-104-01

FWW-510EXTERIOR

12 A

EXTERIOR

13 A

Embed FWW-104-01 Water Diverter in Sealant on both ends of FWW-506 Intermediate Horizontal.Seal around edges of Water Diverter.

NOTE: Water Diverters are used at Intermediate Horizontals Only. Install after lower glass is set. Do not block Vertical Glazing Pocket.

12

13

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

FWW

-506

FWW

-515

EXTERIOR

NOTE: Position Water Diverter well away from Vertical Glazing Pocket. FWW-104-01

Water Diverter

Sealant13 A

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OUTSIDE GLAZED INSTALLATION (CONTINUED)Water Diverter Placement

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Splice sill can every 12 ft (3.66 m)DO Not place under Expansion Mullions

Expansion Mullion

Use with Opening Width Greater than 24 Ft. (7.31 m)

Locate 20 Ft. (6.10 m) MAX On Center

Fem

ale

Mul

lion

Mal

eM

ullio

n

WA

LL

WA

LL

1/4” (6 mm) Gap1” (25 mm) REFGap Required at Wall

WA

LL

1” (25 mm) REFGap Required at Wall

WA

LL1-3/16” (30 mm)

Required for Installation1” (25 mm) REF

Gap Required at Wall

WA

LL

WA

LL

FWW-516Expansion Mullion

Male

FWW-517Expansion Mullion

Female

FWW-516 FWW-517

SERIES PDR-225 WINDOW WALL

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EXPANSION MULLION INSTALLATIONMultiple units may require the use of an Expansion Mullion if the total width of the opening exceeds 24 feet (7.31 m). In these cases, locate Expansion Mullions no greater than 20 feet (6.10 m) on center.

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90 DEGREE OUTSIDE CORNER 90 DEGREE INSIDE CORNER

135 DEGREE OUTSIDE CORNER

NOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.

NOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.

NOTE: Seal Between Corner Assemblies. (Typ.)

NOTE: Seal Between Corner Assemblies. (Typ.) NOTE: Seal Between Corner Assemblies. (Typ.)

NOTE: Seal Between Corner Assemblies. (Typ.)

135 DEGREE INSIDE CORNERNOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.

NOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.

FWW

-518

Cor

ner H

alf

FWW-518

Corner

Half

GP-113Gasket

GP-103Gasket

GP-113Gasket

GP-103Gasket

GW-998Gasket

GW-998Gasket

FWW-523135° OutsideCorner Half

Sealant

FWW-523

135° Outside

Corner Half

FS-8

FS-8

FWW

-518

Cor

ner H

alf

GP-113Gasket

GP-103Gasket

GP-113

Gaske

t

GP-103

Gaske

t

GW-998Gasket

Sealant

FWW-524135° Inside Corner Half

FS-8

FWW-518

Corner Half

GW-998

Gaske

t

FWW-524

135°

Insid

e Corn

er Half

FS-8

FS-8

FS-327

FWW-518Corner Half

FWW

-518

Cor

ner H

alf

GP-

113

Gas

ket

GP-

103

Gas

ket

GP-113Gasket

GP-103Gasket

GW-998Gasket

GW

-998

Gas

ket

FWW-52190° Outside Corner HalfSealant

FWW

-521

90°

Out

side

Cor

ner H

alf

FS-8

FS-327FS-327

FS-327

GP-113

Gasket

GP-103

Gasket

GP-113Gasket

GP-103Gasket

GW-998Gasket

Sealant

FWW-52290° Inside Corner Half

FWW

-522

90°

Insi

de C

orne

r Hal

f

FWW-518Corner Half

FWW

-518

Cor

ner H

alf

FS-8

FS-8

NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.

SERIES PDR-225 WINDOW WALL

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CORNER OPTIONSFollow fabrication and installation instructions for either Inside or Outside Glazed. Inside Glazed shown below. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.

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FWW-505 FWW-508 RWW-102 ICR-1167 FWW-100

Head Can (Use with Slab Cover)

Sill Can (Use with Slab Cover) 6" Slab Edge Cover

Fascia Retainer (for Slab Cover Sill Can) Interior Trim

FWW-513 FWW-514 FWW-512 FWW-502 FWW-509

Head Receptor Sill Can Sill Head (Inside Glazed) Head (Outside Glazed)

FWW-506 FWW-510 FWW-503 FWW-102 FWW-501

Intermediate Horizontal (Inside Glazed)

Intermediate Horizontal (Outside Glazed)

Glazing Bead (Inside Glazed)

Glazing Bead (Outside Glazed)

Filler (for Outside Glazed Head

and Verticals)

FWW-515 FWW-500 FWW-516 FWW-517 WW-341

Vertical Mullion Heavy Vertical Mullion Expansion Mullion Male Expansion Mullion FemaleVinyl Pocket Filler

(Use with Verticals)

FWW-518 FWW-521 FWW-522 FWW-523 FWW-524

Corner Mullion Half 90º Outside Corner Half 90º Inside Corner Half 135º Outside Corner Half 135º Inside Corner Half

FWW-511-02 FWW-FP-04 FWW-FP-05 FWW-104-01 UW-466

Head Anchor Head Can End Cap Sill Can End Cap Water Diverter 2" Silicone Sheet Splice

RWW-FP-03 RWW-FP-04 RWW-FP-05 RWW-FP-06 CW-998

Fascia Retainer Splice Slab Edge Cover Splice Slab Edge Cover Support Slab Edge Cover End CapBulb Gasket

(Corner / Expansion)

GP-103 GP-113 GP-490 GP-493 GP-32007

Interior Gasket Exterior Wedge GasketInterior Wedge Gasket (Head and Sill Cans)

Exterior Gasket (Head Can)

Bulb Gasket (Slab Edge Cover)

FWW-103-01 GP-494 HP-1004 SPW-295 DJ-225

Setting Chair Setting Block Foam Baffle Baffle Retainer Drill Jig

FS-8 FS-42 FS-233 FS-320 FS-327

#14 x 1" HH BPT(Assemble Bays)

#10 x 1/2" PFHD(Install Fascia Retainer)

1/4-20 x 5/8" SCS(Install Sill)

3/32" x 5/8" Drive Pin(Install End Caps)

#12-14 x 7/8" HWH(Install Head Anchor)

SERIES PDR-225 WINDOW WALL

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PARTS IDENTIFICATION