ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone...
Transcript of ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone...
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ASSEMBLY AND GLAZING INSTRUCTIONS
Phone: 1-866-OLDCASTLE (653-2278) • oldcastle.com • OBE.com
SERIES PDR-225 WINDOW WALL
11M0317
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SERIES PDR-225 WINDOW WALL
2oldcastle.com | OBE.com
IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION
GENERAL INFORMATIONPRODUCT USEThe PDR-225 Window Wall system is intended for assembly and installation by glazing professionals with appropriate experience. Subcontractors must be qualified to provide field instruction and project management.Oldcastle BuildingEnvelope® does not control the application of its product configurations, sealant, or glazing material and assumes no responsibility for the application. It is the responsibility of the owner, architect, and installer to make these selections in strict compliance with applicable laws and building codes.The air and water performance of the PDR-225 Window Wall is directly related to the completeness and integrity of the assembly and installation process of the seal installed at the horizontal to vertical connections and at the interior side of the glass.Variations on details shown may occur, but are not the responsibility of Oldcastle BuildingEnvelope®.
PROTECTION AND STORAGEHandle all material carefully. Do not drop from the truck. Stack with adequate separation so the material will not rub together. Store material off the ground, protecting against the elements and other construction hazards by using a well ventilated covering. Remove material from package if wet or located in a damp area. For further guidelines consult AAMA publication "Care and Handling of Architectural Aluminum from Shop to Site".
CHECK MATERIALCheck glass dimensions for overall size as well as thickness. Oldcastle BuildingEnvelope® cannot be held responsible for gaskets that are not water tight due to extreme glass tolerances. The PDR-225 system is designed to accommodate glass or panels measuring 1" in thickness (+/- 1/32").Check all materials upon arrival at job site for quality and to determine any shipping damage. Using the contract documents, completely check the surrounding conditions that will receive your materials. Notify the general contractor by letter of any discrepancies before proceeding with the work. Failure to do so constitutes acceptance of work by other trades.Check shop drawings, installation instructions, architectural drawings and shipping lists to become familiar with the project. The shop drawings take precedence and include specific details for the project. The assembly and installation instructions are of a general nature and cover the most common conditions.
THE ASSEMBLY DETAILS FOUND IN THIS PACKAGE ARE GENERIC AND ARE FOR REPRESENTATION ONLY WITH THE INTENT OF GIVING THE ASSEMBLY TEAM A VISUAL REPRESENTATION AS TO HOW THE ASSEMBLIES TYPICALLY ASSEMBLE. THE SHOP SUBMISSION DRAWINGS AND DETAILS ARE THE GOVERNING DOCUMENTS AND AS SUCH THIS PACKAGE IS TO BE USED ONLY AS A RESOURCE.FOLLOW SEALANT MANUFACTURER'S RECOMMENDATIONS FOR USE AND APPLICATION OF WEATHER SEAL SILICONE SEALANT.NOTE: CUSTOMER / PROJECT QUALITY ASSURANCE PROCEDURES ARE SEPARATE DOCUMENTS AND ARE TO BE FOLLOWED IN CONJUNCTION WITH THIS MANUAL.
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SERIES PDR-225 WINDOW WALL
3oldcastle.com | OBE.com
GENERAL INFORMATION (CONTINUED)Due to varying job conditions, all sealant must be approved by the sealant manufacturer to ensure it will perform per conditions shown on the instructions and shop drawings. The sealant must be compatible with all surfaces in which adhesion is required, including other sealant surfaces. Use primers where directed by sealant manufacturer. Properly store sealant at the recommended temperatures and check sealant for expiration date and shelf life before using.
FIELD CONDITIONSAll material to be installed plumb, level, and true. Aluminum to be placed in direct contact with masonry or incompatible material should be isolated with a heavy coat of zinc rich, bituminous paint or non-metallic material unless otherwise specified. After sealant is set and a representative amount of the wall has been glazed (250 sq. ft. or more), perform a water hose test in accordance with AAMA 501.2. On large projects the hose test must be repeated during the glazing operation. Review anchors or embeds in structure as early as possible to confirm that 'as built' building structure can accommodate anticipated anchor tolerances.
CLEANING MATERIALSCement, plaster terrazzo, alkaline, and acid based materials used to clean masonry are very harmful to finishes. Any residue should be removed with water and mild soap immediately or permanent staining will occur. A spot test is recommended before any cleaning agent is used. Refer to the architectural finish guide in the detail catalogue.
EXPANSION JOINTSExpansion joints and perimeter joints shown in these instructions and in the shop drawings are shown at nominal size. Actual dimensions may vary due to perimeter conditions and/or differences in metal temperature between the time of fabrication and the time of assembly/installation. For example, a 12' unrestrained length of aluminum can expand or contract 3/32" over a temperature change of 50 degrees F. Any movement potential should be accounted for at the time of fabrication, assembly, and installation.
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SERIES PDR-225 WINDOW WALL
4oldcastle.com | OBE.com
TABLE OF CONTENTSGENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 9
Measuring and Cutting Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 HEAD AND SILL CAN FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Splice Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Fastener Hole Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Weep Hole Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
FRAME FABRICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 - 9Inside Glazed Frame Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Outside Glazed Frame Fabrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
HEAD AND SILL CAN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 - 14Head And Sill Can End Cap Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Sill Can Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Head Can Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Head Can Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Sill Can Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
PANEL ASSEMBLY: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 - 16Inside Glazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Outside Glazed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
PANEL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 - 20Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17First Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Second Panel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Last Panel Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
HEAD CAN TRIM INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21INTERIOR HEAD AND SILL CAN GASKET INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21PERIMETER SEALING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22SLAB EDGE COVER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 - 24
Slab Edge Cover Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Fascia Retainer Splice Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Recommended Splice Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
GLAZING GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Prepare Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
INSIDE GLAZED INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 - 27Water Diverter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
OUTSIDE GLAZED INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 - 29Water Diverter Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
EXPANSION MULLION INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30CORNER OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31PARTS IDENTIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
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Net Frame plus 1-1/2" (38 mm) Frame Height [Net Frame Dimension minus 1-7/8" (48 mm)] Daylight Opening (D.L.O.)Daylight Opening (D.L.O.) - 1/16"
D.L.O. plus an additional 1/4" (6 mm) every Foot
Frame MembersHead and Sill Can:Jamb, Vertical Mullion and Filler: Head, Sill and Horizontal: Glazing Beads: Gaskets Horizontal Gaskets: Vertical Gaskets: D.L.O. plus 1" (25 mm) plus an additional 1/4" (6 mm) every Foot
1/2”(13 mm)
1/2”(13 mm)
7/8”(22 mm)
1”(25 mm)
RO
UG
H O
PE
NIN
G
FRA
ME
HE
IGH
T
JAM
B /
MU
LLIO
N /
FILL
ER
LE
NG
TH
WA
LL
*WA
LL
*
3/4” (19 mm) Min.1” (25 mm) REF
ROUGH OPENING
HEAD / SILL CAN SIZE
D.L.O. D.L.O. D.L.O.
1” (25 mm) REF 3/4” (19 mm) Min.
Fem
ale
Exp
ansi
on M
ullio
n
Mal
eE
xpan
sion
Mul
lion
NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.
NOTE: Glass Bite is 7/16" (11 mm) Typ.
WA
LL
1” (25 mm) REF 3/4” (19 mm) Min.
End
Dam
SERIES PDR-225 WINDOW WALL
5oldcastle.com | OBE.com
FABRICATION Measuring and Cutting MaterialMeasure ROUGH OPENING to determine FRAME WIDTH and FRAME HEIGHT dimensions. Allow 1/2" (12.5 mm) minimum clearance at Head and Sill Cans and 3/4" (19 mm) minimum clearance at Jambs for shimming and caulking around perimeter frame. Cut material to size per dimensions given below:
NOTE: Unless otherwise noted, the details in this manual reflect 1" (25 mm) glazing and are representative of typical non-corner conditions.
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WA
LL
WA
LL
WA
LL
WA
LL
5/16”(3 mm)WeepHole
CenterVertical
5/16” (3 mm)Weep HoleCenter Lineof Vertical
HP-1004Bafflewith
SPW-295Retainer
atWeepHoles
HP-1004 Baffleat Weep Holes
Locate Splice closeto Mid-Lite
MIN 10” (254 mm)
End DamEnd Dam
5/16” (3 mm) Weep Hole Center Line of Vertical
5/16” (3 mm) Weep Hole Center Line of Vertical
1/4”(6 mm)
REFGap
at Wall
1/2”(13 mm)
Shim
1/2”(13 mm)
Shim
1/4” (6 mm) MIN Gap at Splice Refer to Shop Drawings
1/4” (6 mm) MIN Gap at Splice Refer to Shop Drawings
MAX 12 Ft. (3.66 m) without Splice
Head and Sill Can Face View
Sill Can Top View (Head Can Similar)
WA
LL
WA
LL
WA
LL
WA
LL
Anchor 2” (51 mm)from Splice
1” (25 mm)REF
Gap at Wall
UW-466 Splice
Anchor 6” (152 mm) fromCenter of Vertical
Anchor 6” (152 mm) fromCenter of Vertical
NOTE: FWW-505 Head Can and FWW-508 Sill Can Shown. FWW-513 and FWW-514 similar.
SERIES PDR-225 WINDOW WALL
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HEAD AND SILL CAN FABRICATIONSplice Placement
Fastener Hole Placement
NOTE: Dimensions are shown for reference only. Anchor bolt size and frequency determined per project by structural engineering. Refer to your Shop Drawings.
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2-1/2”(64 mm)
1-1/2”(38 mm)
1-1/2”(38 mm)
1-1/2”(38 mm)
2-1/2”(64 mm)
2-1/2”(64 mm)
2-1/2”(64 mm)
Anchor Hole
5/16” (3 mm)Weep Holeat D.L.O.
Anchor Hole
5/16” (3 mm)Weep Hole at Vertical
Sill Can Anchor and Weep Hole SpacingSill Can Top View
NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.
Head Anchor SpacingFront View with Panels
Head Can Anchor and Weep Hole SpacingHead Can Top View
SERIES PDR-225 WINDOW WALL
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HEAD AND SILL CAN FABRICATION (CONTINUED)Weep Hole Placement
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Drill 3/4” (19 mm)Access Holes, (4) per Head, Required for Head Anchors.
3/4”(19 mm)
FWW-502Head (Inside Glazed)
DJ-225Drill Jig
FWW-506Intermediate Horizontal
(Inside Glazed)
1-3/8”(35 mm)
Align to Top
Align to Top
Align to Bottom
Align DJ-225 Drill Jig to Back of Vertical
Use Holes “C”
Align DJ-225 Drill Jig to Glazing Pocket
Use Holes “A”
Align DJ-225 Drill Jig to Glazing Pocket
Use Holes “B”
.257” Diameter Hole(“F” Drill Bit)
.257” Diameter Hole(“F” Drill Bit)
.257” Diameter Hole(“F” Drill Bit)
2”(51 mm)
3/8”(10 mm)
NOTE: FWW-500 Heavy Vertical Mullion requires Access Holes through internal web in addition to Mounting Holes.
FWW-512Sill
3/4” (19 mm) Access Holethrough internal web
at all locations
FWW-500HeavyVerticalMullion
.257” Diameter or Hole“F” Drill Bit
.257” Diameter Hole(“F” Drill Bit)FWW-515
Vertical Mullion
FWW-501Filler
B
B B
C C
A A
BD
A
BD
C
A
BD
C
BD
A
BD
C
A
BD
C
BD
A
BD
C
A
BD
C
2-1/2”(64 mm)3/4” (19 mm)
2-1/2”(64 mm)3/4” (19 mm)
2-1/2”(64 mm)3/4” (19 mm)
FWW-511-02Head Anchor
FWW-502Head
1-3/8”(35 mm)
1-3/8”(35 mm)
2-7/8”(73 mm)
2-7/8”(73 mm)
NOTE: FWW-515 Vertical Mullion shown in this manual. FWW-500 Heavy Vertical Mullion similar.
SERIES PDR-225 WINDOW WALL
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FRAME FABRICATIONINSIDE GLAZED FRAME FABRICATION
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Drill 3/4” (19 mm)Access Holes, (4) per Head, Required for Head Anchors.
FWW-511-02Head Anchor
FWW-509Head
1-3/8”(35 mm)
1-3/8”(35 mm)
2-7/8”(73 mm)
2-7/8”(73 mm)
1-3/8”(35 mm)
Align to Top
Align to Top
Align to Bottom
Align Drill Jig to Back of Vertical
Use Holes “D”
Align Drill Jig to Glazing Pocket
Use Holes “A”
Align Drill Jig to Glazing Pocket
Use Holes “B”
.257” Diameter Hole(“F” Drill Bit)
.257” Diameter Hole(“F” Drill Bit)
.257” Diameter Hole(“F” Drill Bit)
2”(51 mm)
2”(51 mm)
1/4”(6 mm)
3/8”(10 mm)
FWW-512Sill
B
B B
C C
A A
BD
A
BD
C
A
BD
C
BD
A
BD
C
A
BD
C
BD
A
BD
C
A
BD
C
2-1/2”(64 mm)3/4” (19 mm)
2-1/2”(64 mm)3/4” (19 mm)
2-1/2”(64 mm)3/4” (19 mm)
FWW-509Head (Outside Glazed)
FWW-500Intermediate Horizontal
(Outside Glazed)
DJ-225Drill Jig
NOTE: FWW-500 Heavy Vertical Mullion requires Access Holes through internal web in addition to Mounting Holes.
FWW-500HeavyVerticalMullion
.257” Diameter or Hole“F” Drill Bit
3/4” (19 mm) Access Holethrough internal web
at all locations
.257” Diameter Hole(“F” Drill Bit)FWW-515
Vertical Mullion
FWW-501Filler
NOTE: FWW-515 Vertical Mullion shown in this manual. FWW-500 Heavy Vertical Mullion similar.
SERIES PDR-225 WINDOW WALL
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FRAME FABRICATION (CONTINUED)OUTSIDE GLAZED FRAME FABRICATION
![Page 10: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/10.jpg)
Attach End Caps with FS-320 Drive Pins.
Seal and tool joint and seal over Drive Pin threads and headsat Head and Sill Cans. NOTE: Sill Can shown. Head Can similar.
FS-3203/32” x 5/8” Drive Pin
FS-3203/32” x 5/8” Drive Pin
Sealant
Sealant
FWW-FP-05Sill Can End Cap
FWW-FP-05Sill Can End Cap
FWW-508Sill Can
EXTERIOR
1
1
2
2
FWW-FP-04Head Can End Cap
FWW-FP-04Head Can End Cap
FS-3203/32” x 5/8” Drive Pin
FS-3203/32” x 5/8” Drive Pin Sealant
Sealant
FWW-505Head Can
EXTERIOR
1
1
2
2Apply Silicone Sealant to ends of Sill and Head Cans.
NOTE: FWW-508 Sill Can shown. FWW-514 Sill Can similar.
NOTE: FWW-505 Head Can shown. FWW-513 Head Can similar.
123
3
3
3
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
FWW-FP-05
FWW-FP-04
SERIES PDR-225 WINDOW WALL
10oldcastle.com | OBE.com
HEAD AND SILL CAN INSTALLATIONHEAD AND SILL CAN END CAP INSTALLATION
![Page 11: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/11.jpg)
NOTE: Refer to Shop Drawings for fastener size and frequency.
Anchor Sill Can per Project Specific Requirements.
EXTERIOR
Sealant
Seal over Fastener Heads and Holes.
5/16” (3 mm) Weep Hole
at Center Lineof Vertical
NOTE: Refer to Shop Drawings for Anchor Bolt Embed Depth.
EXTERIOR
HP-1004Baffle at Weep Hole
Sealant
FWW-508
23
FWW-508
FWW-508
NOTE: FWW-508 Sill Can shown. FWW-514 Sill Can similar.
Center HP-1004 Baffle at Weep Holes.3
EXTERIOR
HP-1004Baffle
5/16” (3 mm) Weep Hole
Temporarily shim between Sill Can End Cap and Wall. Remove before sealing perimeter.
NOTE: Shims supplied by others.
Shim at Anchor Points.
1
2
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
Ensure Sill Can is level.Do Not tilt towards interior.
EXTERIOR
Wall
SERIES PDR-225 WINDOW WALL
11oldcastle.com | OBE.com
SILL CAN INSTALLATION
![Page 12: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/12.jpg)
EXTERIOR
1
Wall
Wall
Temporarily shim between Head Can End Cap and Wall. Remove before sealing perimeter.
Install Head Can above Sill Can. Anchor Head Can per Project Specific Requirements. Refer to Shop Drawings for fastener size and frequency.
NOTE: At Head Can Splice, extend GP-493 Gasket into adjoining Can minimum of 3” (76 mm).
Center HP-1004 Baffle at Weep Holes and hold in place with SPW-295 Baffle Retainer.
3
2
SPW-295Baffle Retainer
HP-1004Baffle
GP-493Exterior Gasket
FWW-505Head Can
INTERIOR
3
2
5/16” (3 mm) Weep Hole
at Center Lineof Vertical
Install GP-493 Exterior Gasket full length of Can.
1/4”(6 mm)
HP-1004Baffle
SPW-295Baffle
Retainer
GP-493Exterior Gasket
3
2
EXTERIOR
5/16” (3 mm) Weep Hole
at Center Lineof Vertical
1
NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.
NOTE: Refer to Shop Drawings for Anchor Bolt Embed Depth.
Ensure Head Canis level.
SERIES PDR-225 WINDOW WALL
12oldcastle.com | OBE.com
HEAD CAN INSTALLATION
![Page 13: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/13.jpg)
6
EXTERIOR
Place UW-466 Silicone Sheet in sealant. Apply even pressure and smooth into Head Can.
Apply bed of sealant to each side of Splice.
Apply bed of sealant to each side of Splice on top face of Head Cans and install another UW-466 Silicone Sheet.
Seal and tool over the Silicone Sheet. Fasten on either side of Gap.
Seal and tool over the Silicone Sheet.
Install GP-493 Exterior Gasket full length of Can prior to installing Bays. (See Page 20).
After Bays are installed, tie splice into Perimeter Seal. (See Page 22)
1
2
3
4
5
4 GP-493Exterior Gasket
Required at Splice
UW-466Silicone Sheet
UW-466Silicone Sheet
EXTERIOR
5
Seal and tool Gap at exterior as part of Perimeter Sealing.
2
7
FWW-505Head Can
NOTE: FWW-505 Head Can shown. FWW-513 Head Can similar.
6
7
NOTE: At Head Can Splice, extend GP-493 Gasket into adjoining Can minimum of 3” (76 mm).
1/4” (6 mm)Min. Gap
INTERIOR
UW-466Silicone Sheet
1
2
3”(76 mm)
Min.3”
(76 mm)Min.
GP-493Gasket
INTERIOR
2”(51 mm)
2”(51 mm)
34
5
UW-466Silicone Sheet
EXTERIOR
NOTE: Size Splice Joint To Meet Project Specific Thermal Requirements. Refer to Shop Drawings.
SERIES PDR-225 WINDOW WALL
13oldcastle.com | OBE.com
HEAD CAN SPLICE INSTALLATION
![Page 14: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/14.jpg)
EXTERIOR
FWW-508Sill Can
UW-466Silicone Sheet
(Installed in two Sections)
Cut UW-466 Silicone Sheet into two pieces. Place each section in sealant and apply even pressure to smooth into Sill Can.
Apply bed of sealant to each side of Splice.
Seal and tool over the Silicone Sheet. Fasten on either side of Gap.
After Bays are installed, tie Splice into Perimeter Seal (See Page 22).
1
2
3
4
Anchor at eitherside of gap.
2”(51 mm)
2”(51 mm)
3
EXTERIOR
1/4” (6 mm)Min. Gap
EXTERIOR
FWW-508Sill Can
FWW-508Sill Can
UW-466Silicone Sheet
(Cut into two Pieces)
1
2
NOTE: FWW-508 Sill Can shown. FWW-514 Sill Can similar.
NOTE: Interior Perimeter Seal is Optional.
Seal and tool Gap at interior as part of Perimeter Sealing.
INTERIOR
4
4
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
FWW-508
FWW-508
NOTE: Size Splice Joint To Meet Project Specific Thermal Requirements. Refer to Shop Drawings.
SERIES PDR-225 WINDOW WALL
14oldcastle.com | OBE.com
SILL CAN SPLICE INSTALLATION
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INSIDE GLAZED
Seal Vertical as Shown
FWW-501Filler
FWW-515Vertical Mullion
FWW-512Sill
FWW-506Horizontal
(Inside Glazed)
FWW-502Head
(Inside Glazed)
FS-8#14 x 1”
H.H.B.P.T.Screws
FS-8#14 x 1”
H.H.B.P.T.Screws
Seal ends of Horizontal Members and where they meet Verticals as shown.Assemble using FS-8 Fasteners.
Exterior
Seal Ends of Horizontals as Shown
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
15oldcastle.com | OBE.com
PANEL ASSEMBLY: INSIDE GLAZED
NOTE: All assembly work must be completed immediately after sealant application, before sealant skins.
![Page 16: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/16.jpg)
FWW-506Horizontal
(Outside Glazed)
FWW-502Head
(Outside Glazed)
OUTSIDE GLAZED
Seal Ends of Horizontals as Shown
Seal Vertical as Shown
FWW-501Filler
FWW-515Vertical Mullion
FWW-512Sill
FS-8#14 x 1”
H.H.B.P.T.Screws
FS-8#14 x 1”
H.H.B.P.T.Screws
Seal ends of Horizontal Members and where they meet Verticals as shown.Assemble using FS-8 Fasteners.
Exterior
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
16oldcastle.com | OBE.com
PANEL ASSEMBLY: OUTSIDE GLAZED
NOTE: All assembly work must be completed immediately after sealant application, before sealant skins.
![Page 17: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/17.jpg)
Insert two FWW-511-02 Head Anchors into the Head of each Panel 1/8” (3 mm) from Verticals. Ensure access holes in Head align with mounting holes in Head Anchor.
Seal full length of both sides of WW-341 Pocket Filler and snap into FWW-515 Vertical.
3
2
1
FWW-502Head (Inside Glazed)
FWW-511-02Head Anchor
Align Holes
3
FIRSTPANELFWW-501
Filler
FWW-515 FWW-501
WW-341PocketFiller
SealantFull
Length
Sealantat
Bottom3”
(76 mm)
1
2
NOTE: Last Panel is Mirror Image.
NOTE: Inside Glazed shown. Outside Glazed similar.
EXTERIOR
1
1
1
WW-341PocketFiller
For First and Last Panels Installed Next to Wall:
For All Panels:
Seal 3” (76 mm) from bottom on both sides of FWW-501 Filler and snap into FWW-515 Vertical.
FWW-501Filler
3”(76 mm)
2
2
2
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
FWW-511-02Head Anchor
FWW-511-02Head Anchor
3
3
1/8” (3 mm)Gap
AlignHoles
3
SERIES PDR-225 WINDOW WALL
17oldcastle.com | OBE.com
PANEL INSTALLATION Preparation
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FS-2331/4-20 x 5/8”
SCS
Sealant
FS-327#12-14 x 7/8” HWH
FWW-100Temporary
Interior Trim
1
EXTERIOR
4
5
6
4
FS-327
5
Attach each Head Anchor to Head Can with (2) FS-327 Screws.
Use a 1” (25 mm) piece of FWW-100 Interior Trim to align and temporarily hold Panel in place.
Secure Panel at Sill with FS-233 Screws. NOTE: Refer to Shop Drawings for location and frequency.
NOTE: Do not allow excess Sealant at Sill Can to cure. Clean off all excess Sealant so it does not interfere with sealing and installing the next Panel and/or prevent the Panel from seating properly.
Run bead of sealant along exterior leg of Sill Can the length of First Panel.
Tilt Panel and lift into Head Can. Swing over Sill Can and lower into position.
Position Panel 1” (25 mm) from wall.
2 2
1
EXTERIOR
FWW-100Temporary
Interior Trim41
Sealant
EXTERIOR
1
NOTE: Inside Glazed shown. Outside Glazed similar.
FIRSTPANEL
FWW
-515
FWW
-501
FWW
-501
FWW
-FP-
05
WW
-341
1” (25 mm) REFGap from Wall
3
3
6
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
6Gap atWall
FS-233
Anchor Spacing Determined by Project.
Clean Excess Sealant from Sill Can
5
WA
LLSERIES PDR-225 WINDOW WALL
18oldcastle.com | OBE.com
FIRST PANEL INSTALLATION
![Page 19: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/19.jpg)
FS-2331/4-20 x 5/8”
SCS
Sealant
FS-327#12-14 x 7/8” HWH
FWW-100Temporary
Interior Trim
EXTERIOR
5
6
6
2
Run bead of Sealant at interior and exterior leg of FWW-501 Filler on First Panel 3” (76 mm) from bottom.
Tilt Second Panel and lift into Head Can. Swing over Sill Can and lower into position.
Slide over to First Panel until FWW-501 Filler snaps into FWW-515 Vertical.
3
2
1
4
5
Attach Head Anchors to Head Can with FS-327 Screws and secure Second Panel at Sill with FS-233 Screws as shown with First Panel.
WA
LL
FIRSTPANEL
EXTERIOR
SECONDPANEL
FWW
-515
FWW
-501
Sealant
Sealant1
1
4
EXTERIOR
343”
(76 mm)
Sealant
2Sealant
1
NOTE: Inside Glazed shown. Outside Glazed similar.
Slide FWW-100 Temporary Interior Trim from First to Second Panel to align and temporarily hold Panel in place.
Run bead of Sealant along exterior leg of Sill Can the length of Second Panel. NOTE: Before applying Sealant, clean any excess Sealant left on Sill Can after setting First Panel.
6
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
NOTE: Do not allow excess Sealant at Sill Can to cure. Clean off all excess Sealant so it does not interfere with sealing and installing the next Panel and/or prevent the next Panel from seating properly.
2
1
1
3”(76 mm)
3”(76 mm)
SERIES PDR-225 WINDOW WALL
19oldcastle.com | OBE.com
SECOND PANEL INSTALLATION
![Page 20: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/20.jpg)
FS-2331/4-20 x 5/8”
SCS
Sealant
FS-327#12-14 x 7/8” HWH
FWW-100Temporary
InteriorTrim
EXTERIOR
5
5
52
Run Sealant at interior and exterior leg of FWW-501 Filler on previous Panel 3” (76 mm) from bottom.
Tilt and lift Last Panel into Head Can. Swing over Sill Can and lower into position.Slide to previous Panel so FWW-501 Filler snaps into FWW-515 Vertical.
3
2
1
4
5
WA
LL
WA
LL
3/4” (19 mm) Gap needed for installation of Last Panel
EXTERIOR
LASTPANEL
FIRSTPANEL
SECONDPANEL
FWW
-501
Sealant
Sealant
Sealant1
1
4
WA
LL
WA
LL
EXTERIORMaintain 1” (25 mm) REF Gap at Walls for Perimeter Seal.
LASTPANEL
FIRSTPANEL
SECONDPANEL
NOTE: Inside Glazed shown. Outside Glazed similar.
Slide FWW-100 Temporary Interior Trim to Last Panel. Attach Head Anchors with FS-327 Screws and secure Last Panel at Sill with FS-233 Screws as shown with First Panel.
Run Sealant along exterior leg of Sill Can the length of Final Panel.
NOTE: Do not allow excess Sealant at Sill Can to cure. Clean off all excess Sealant so it does not interfere with sealing and installing the next Panel and/or prevent the next Panel from seating properly.
2
11
3”(76 mm)
3”(76 mm)
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
NOTE: Seal Fillers for Last Panel as shown on First Panel on Page 17.
34
EXTERIOR
SERIES PDR-225 WINDOW WALL
20oldcastle.com | OBE.com
LAST PANEL INSTALLATION
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Slide FWW-100 Interior Trim into FWW-505 Head Can.
NOTE: 1” (25 mm) pieces of FWW-100 Interior Trim can be used as temporay clips during installation.
Seal and tool over GP-490 Gasket at Sill.3
2
1 1
FWW-100Interior Trim
FWW-505Head Can
FS-327
EXTERIOR
2
2
1
EXTERIOR
GP-490
GP-490
FWW-100
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
Install GP-490 Interior Wedge Gasket between FWW-100 Interior Trim and Panel at Head and between FWW-508 Sill Can and Panel at Sill. NOTE: Gaskets span through splices minimum of 3” (76 mm).
2
FWW-100Interior
Trim
FWW-508Sill Can
GP-490InteriorWedgeGasket
GP-490InteriorWedgeGasket
2
EXTERIOR
Sealant
EXTERIOR
3
SERIES PDR-225 WINDOW WALL
21oldcastle.com | OBE.com
INTERIOR HEAD AND SILL CAN GASKET INSTALLATION
HEAD CAN TRIM INSTALLATION
![Page 22: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/22.jpg)
EXTERIOR
3 B
EXTERIOR
BackerRod
3 A
Backer Rodand Sealant(Required)
Backer Rodand Sealant(Required)
Backer Rodand Sealant(Optional)
Backer Rodand Sealant(Optional)
EXTERIOR
1 1
1 1
Install Backer Rod and seal interior and exterior perimeter at Head and Sill Cans.
3
2
1
NOTE: Tie sealant into Perimeter Seal at spliced joints.
Install Backer Rod between wall and First and Last Panels at interior and exterior.Apply and tool Sealant.
NOTE: Inside Glazed shown. Outside Glazed similar.
Backer Rod and Sealant
Backer Rod and Sealant (Optional) 332 2
33 Backer Rod and Sealant (Required)
EXTERIOR
WA
LL
WA
LL
LASTPANEL
FIRSTPANEL
B
A
Install Backer Rod at Head and Sill Cans between End Dam and First and Last Panels.Apply and tool Sealant.B
A
NOTE: Interior Perimeter Seal is optional, for cosmetic purposes. Exterior Perimeter Seal is required.
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
EXTERIOR
2 A
2 A
Sill Can
BackerRod
BackerRod
EXTERIOR
EXTERIOR
B2
B2
Sill Can
EXTERIOR
Head Can Head Can
SERIES PDR-225 WINDOW WALL
22oldcastle.com | OBE.com
PERIMETER SEALING
![Page 23: ASSEMBLY AND GLAZING INSTRUCTIONS SERIES …...ASSEMBLY AND GLAZING INSTRUCTIONS Phone 1-866-OLDCASTLE (653-2278) oldcastle.com OBE.com SERIES PDR-225 WINDOW WALL 11M0317 SERIES PDR-225](https://reader030.fdocuments.in/reader030/viewer/2022013002/5e8b74c73580482c2874c69d/html5/thumbnails/23.jpg)
RWW-FP-06End Cap
4
RWW-FP-05Cover Support
5RWW-FP-06End Cap
ICR-1167Fascia Retainer FWW-508
Sill Can
FWW-505Head Can
RWW-102Slab Edge
Coverwith
GP-32007Gaskets Ensure Weep Hole Baffle and
Retainer Installed at Weep Holes
EXTERIOR
FS-42#10 x 1/2” PFHD
2
1
3
4
5
Slide ICR-1167 Fascia Retainer into FWW-508 Sill Can and rotate so RWW-102 Slab Edge Cover rests between legs.
Set RWW-102 Slab Edge Cover with GP-32007 Gaskets onto FWW-505 Head Can.
Apply Sealant to RWW-FP-05 Slab Edge Cover Support and install at each end.
NOTE: Ensure HP-1004 Weep Hole Baffle and SPW-295 Baffle Retainer are in place before installing RWW-102 Slab Edge Cover.
Apply Sealant to each end and install RWW-FP-06 Slab Edge Cover End Cap.
3
2
1
3
3
3
3
FWW-508Sill Can
ICR-1167Fascia
RetainerRWW-102
Slab Edge Cover
EXTERIOR
RWW-FP-06Slab Edge Cover
End Cap
RWW-FP-06Slab Edge Cover
End Cap
RWW-FP-05Slab Edge
Cover Support
RWW-FP-05Slab Edge
Cover Support
4
4
5
5
2
NOTE: Inside Glazed shown. Outside Glazed similar.
Secure Retainer o Sill Can with #10 x 3/4” PFHD Screws spaced 18” (457 mm) O.C. Typ.
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
23oldcastle.com | OBE.com
SLAB EDGE COVER INSTALLATION
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Notch Inside Leg1” (25 mm)
4” (102 mm)
1/4” (6 mm)Min. Gap
1/4” (6 mm) Min. Gap Bond Breaker Tape
(Required)and
Sealant at Splice
RWW-FP-04Slab Edge
Cover Splice
RWW-102Slab Cover
withGP-32007Gaskets
IRC-1167Fascia
RetainerNotchedat Splice
RWW-FP-03Fascia Retainer
Splice
FWW-508
FWW-505
4
Center Bond Breaker Tape on top side of RWW-FP-03 Fascia Retainer Splice.
Center Bond Breaker Tape on RWW-FP-04 Slab Edge Cover Splice.
Seal and tool joint as part of Perimeter Seal.
Seal and tool joint as part of Perimeter Seal.
NOTE: Bond Breaker Tape must be compatable with Sealant.
NOTE: Slab Cover and Fascia Retainer shown alone for clarity.
3
2
1
5
NOTE: Inside Glazed shown. Outside Glazed similar.
NOTE: Size Splice Joint To Meet Project Specific Thermal Requirements. Refer to Shop Drawings.
Apply Sealant to half of Fascia Retainer Splice and install on end of IRC-1167 Fascia Retainer.Install Fascia Retainer as shown on Page 23.
Apply Sealant to half of Slab Cover Splice and install on end of RWW-102 Slab Cover.Install Slab Cover as shown on Page 22.
Notch inside leg of IRC-1167 Fascia Retainer 1” (25 mm) next to each splice.
Apply Sealant to other half of Fascia Retainer Splice and install next IRC-1167 Fascia Retainer.
Apply Sealant to other half of Slab Cover Splice and install next RWW-102 Slab Cover.
5
6
7
8
RWW-FP-03Fascia
Retainer Splice
BondBreaker
Tape
6
RWW-FP-04Slab Edge
Cover Splice
BondBreaker
Tape
1
IRC-1167
8IRC-1167Fascia Retainer
RWW-FP-03
7 9
RWW-1023 4
RWW-FP-04
RWW-102Slab Cover 2
9
Recommended Fascia Splice Location when Setting Units Left to Right
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
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Slab Edge Cover Splice Installation
Recommended Splice Location
Fascia Retainer Splice Installation
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15°
Miter Horizontal Gaskets
GP-103Gasket
15°
Miter Horizontal Gaskets
GP-113Wedge Gasket
NOTE: Clean glazing reglets of debris before glazing to prevent blockage of weeps or drains.
EXTERIOR
INSIDE GLAZED
FWW-503
FWW-506GP-494Sealant
FWW-104-01
FWW-103-01
FWW-503
FWW-502
FWW-512
GP-113GP-103
GP-113GP-103
GP-494
EXTERIOR
OUTSIDE GLAZED
GP-494Sealant
FWW-104-01
FWW-103-01
GP-113
GP-113
GP-103
GP-103
GP-494 FWW-512
FWW-510
FWW-501
FWW-509
FWW-102
FWW-102
FIRSTPANEL
EXTERIOR
INSIDE GLAZED
LASTPANEL
GP-113
GP-103
GP-113
GP-103
FWW
-501
FWW
-515
FWW
-501
FWW
-501
FWW
-515
FWW
-515
WW
-341
WW
-341
FIRSTPANEL
EXTERIOR
OUTSIDE GLAZED
LASTPANEL
GP-113 GP-113
GP-103 GP-103
FWW
-501
FWW
-515
FWW
-501
FWW
-501
FWW
-515
FWW
-515
WW
-341
WW
-341
Remove Gaskets from roll and allow to relax overnight. Cut Gaskets 1/4" (6 mm) longer per Foot. Vertical gaskets run through. Horizontal Gaskets are mitered at corners and sealed to Vertical Gaskets during installation.
NOTE: FWW-505 Head and FWW-508 Sill Cans shown. FWW-513 Head and FWW-514 Sill Cans similar.
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
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GLAZING GUIDELINESPrepare Gaskets
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Install Setting Chairs with Setting Blocks at quarter points. (See Shop Drawings.)
Install GP-113 Wedge Gaskets at interior using the same procedure as Steps 2 and 3 above.
Snap in FWW-503 Glazing Bead.
Set Glass into Deep Pocket.
Slide Glass into Shallow Pocket.
Lift Glass into Upper Glazing Pocket and lower onto Setting Blocks.
Push Glass tight against Exterior Gaskets.
Swing Glass to plane.
Install Exterior Vertical Gasket and then Exterior Horizontal Gasket.
Seal Exterior Glazing Reglets at corner.
Begin at FWW-512 Sill to glaze Bottom Lite. See Page 25 for Gasket Preparation.
Seal Gaskets at corner, 2” (51 mm) in each direction.
Seal MiteredEnd Before
InstallingGasket
Sealant
GP-103Gasket
2
1
FWW-512
EXTERIOR
FWW-515
EXTERIOR
GP-494Setting Block
8
FWW-103-01Setting Chair
FWW-506
FWW-512
4
EXTERIOR
910 FWW-503
Glazing Bead
FWW-506
FWW-512
EXTERIOR
GP-113Wedge Gasket
11
FWW-503
FWW-506
FWW-512EXTERIOR
INSIDE GLAZED
11
GP-113Wedge Gasket
FWW
-515
FWW
-515
FWW
-501
EXTERIOR
INSIDE GLAZED
5
6
FWW
-515
FWW
-515
FWW
-501
7
3
2
1
4
5
6
7
8
9
11
10
15°
Miter Horizontal Gaskets
GP-103Gasket
15°
Miter Horizontal Gaskets
GP-103Gasket
EXTERIOR
3
2”(51 mm)
NOTE: Head and Sill Cans not shown for clarity.
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
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INSIDE GLAZED INSTALLATION
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INSIDE GLAZED
Embed FWW-104-01 Water Diverter in Sealant on both ends of FWW-506 Intermediate Horizontal.
Repeat Steps 1 through 11 to install Top Lite.
Seal around edges of Water Diverter.
NOTE: Water Diverters are used at Intermediate Horizontals Only. Install after lower glass is set. Do not block Vertical Glazing Pocket.
12
13
14
INTERIOR
13 B13 A
12 FWW-104-01B
FWW-506
INTERIOR
FWW-104-01
FWW-506
12 A
12FWW-104-01
INTERIOR
AFWW-506
FWW-104-01
FWW-515
FWW-515
B12
NOTE: Last Inside Glazed Panel shown without Filler. Head and Sill Cans not shown for clarity.
FWW-503
FWW-503
FWW-502
FWW-506
EXTERIOR
FWW-104-01Water Diverter
Sealant
NOTE: CRITICAL SEAL
13
NOTE: Lower Glass Set Before Installing Diverter.
FWW-512
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
FWW
-506
FWW
-515
EXTERIOR
FWW-104-01Water Diverter
Sealant13 B
NOTE: Position Water Diverter well away from Vertical Glazing Pocket.
SERIES PDR-225 WINDOW WALL
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INSIDE GLAZED INSTALLATION (CONTINUED)Water Diverter Placement
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Seal Mitered End
BeforeInstalling Gasket GP-103
Gasket
2
1
FWW-512
EXTERIOR
FWW-515
Install Setting Chairs with Setting Blocks at quarter points. (See Shop Drawings.)
Install GP-113 Wedge Gaskets at interior using the same procedure as Steps 2 and 3 above.
Install FWW-102 Glazing Bead. NOTE: Temporarily hold in place with 1” (25 mm) piece of GP-113 Gasket at each end.
Set Glass into Deep Pocket.
Slide Glass into Shallow Pocket.
Lift Glass into Upper Glazing Pocket and lower onto Setting Blocks.
Push Glass tight against Interior Gaskets.
Swing Glass to plane.
Install Interior Vertical Gasket and then Interior Horizontal Gasket.
Seal Interior Glazing Reglets at corner.
Seal Gaskets at corner, 2” (51 mm) in each direction.
EXTERIOR
OUTSIDE GLAZED
11 GP-113Wedge Gasket
FWW
-515
FWW
-515
FWW
-501
6
EXTERIOR
OUTSIDE GLAZED
5
7
FWW
-515
FWW
-515
FWW
-501
3
2
1
4
5
6
7
8
9
11
10
15°
Miter Horizontal Gaskets
GP-103Gasket
15°
Miter Horizontal Gaskets
GP-103Gasket
3
2”(51 mm)
2”(51 mm)
EXTERIOR
EXTERIOR
8GP-494Setting Block
FWW-103-01Setting Chair
FWW-510
FWW-512
4
EXTERIOR
FWW-510
FWW-102
FWW-512
11GP-113
Wedge Gasket
EXTERIOR
FWW-510
9
10FWW-102Glazing Bead
GP-1031” (25 mm) Gasket
FWW-512
Begin at FWW-512 Sill to glaze Bottom Lite. See Page 25 for Gasket Preparation.
NOTE: Head and Sill Cans not shown for clarity.
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
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OUTSIDE GLAZED INSTALLATION
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OUTSIDE GLAZED
Repeat Steps 1 through 12 to install Top Lite.
Snap FWW-501 Filler into Head.
EXTERIOR
13 B
14
12
FWW-104-01
B
12
FWW-104-01
EXTERIOR
FWW-510
A
FWW-515
FWW-515
NOTE: Last Outside Glazed Panel shown without Filler. Head and Sill Cans not shown for clarity.
FWW-510
FWW-501
FWW-509
FWW-512
EXTERIOR
FWW-104-01Water Diverter
Sealant
NOTE: CRITICAL SEAL
13
15
NOTE: Lower Glass Set Before Installing Diverter.
15
FWW-104-01
FWW-510EXTERIOR
12 BFWW-104-01
FWW-510EXTERIOR
12 A
EXTERIOR
13 A
Embed FWW-104-01 Water Diverter in Sealant on both ends of FWW-506 Intermediate Horizontal.Seal around edges of Water Diverter.
NOTE: Water Diverters are used at Intermediate Horizontals Only. Install after lower glass is set. Do not block Vertical Glazing Pocket.
12
13
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
FWW
-506
FWW
-515
EXTERIOR
NOTE: Position Water Diverter well away from Vertical Glazing Pocket. FWW-104-01
Water Diverter
Sealant13 A
SERIES PDR-225 WINDOW WALL
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OUTSIDE GLAZED INSTALLATION (CONTINUED)Water Diverter Placement
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Splice sill can every 12 ft (3.66 m)DO Not place under Expansion Mullions
Expansion Mullion
Use with Opening Width Greater than 24 Ft. (7.31 m)
Locate 20 Ft. (6.10 m) MAX On Center
Fem
ale
Mul
lion
Mal
eM
ullio
n
WA
LL
WA
LL
1/4” (6 mm) Gap1” (25 mm) REFGap Required at Wall
WA
LL
1” (25 mm) REFGap Required at Wall
WA
LL1-3/16” (30 mm)
Required for Installation1” (25 mm) REF
Gap Required at Wall
WA
LL
WA
LL
FWW-516Expansion Mullion
Male
FWW-517Expansion Mullion
Female
FWW-516 FWW-517
SERIES PDR-225 WINDOW WALL
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EXPANSION MULLION INSTALLATIONMultiple units may require the use of an Expansion Mullion if the total width of the opening exceeds 24 feet (7.31 m). In these cases, locate Expansion Mullions no greater than 20 feet (6.10 m) on center.
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90 DEGREE OUTSIDE CORNER 90 DEGREE INSIDE CORNER
135 DEGREE OUTSIDE CORNER
NOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.
NOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.
NOTE: Seal Between Corner Assemblies. (Typ.)
NOTE: Seal Between Corner Assemblies. (Typ.) NOTE: Seal Between Corner Assemblies. (Typ.)
NOTE: Seal Between Corner Assemblies. (Typ.)
135 DEGREE INSIDE CORNERNOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.
NOTE: Inside Glazed shown. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.
FWW
-518
Cor
ner H
alf
FWW-518
Corner
Half
GP-113Gasket
GP-103Gasket
GP-113Gasket
GP-103Gasket
GW-998Gasket
GW-998Gasket
FWW-523135° OutsideCorner Half
Sealant
FWW-523
135° Outside
Corner Half
FS-8
FS-8
FWW
-518
Cor
ner H
alf
GP-113Gasket
GP-103Gasket
GP-113
Gaske
t
GP-103
Gaske
t
GW-998Gasket
Sealant
FWW-524135° Inside Corner Half
FS-8
FWW-518
Corner Half
GW-998
Gaske
t
FWW-524
135°
Insid
e Corn
er Half
FS-8
FS-8
FS-327
FWW-518Corner Half
FWW
-518
Cor
ner H
alf
GP-
113
Gas
ket
GP-
103
Gas
ket
GP-113Gasket
GP-103Gasket
GW-998Gasket
GW
-998
Gas
ket
FWW-52190° Outside Corner HalfSealant
FWW
-521
90°
Out
side
Cor
ner H
alf
FS-8
FS-327FS-327
FS-327
GP-113
Gasket
GP-103
Gasket
GP-113Gasket
GP-103Gasket
GW-998Gasket
Sealant
FWW-52290° Inside Corner Half
FWW
-522
90°
Insi
de C
orne
r Hal
f
FWW-518Corner Half
FWW
-518
Cor
ner H
alf
FS-8
FS-8
NOTE: Use Neutral Cure Medium Modulus Silicone Sealant, or as specified by Sealant Manufacturer. Prior to sealing, clean and prep surfaces per Sealant Manufacturer’s Recommendations.
SERIES PDR-225 WINDOW WALL
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CORNER OPTIONSFollow fabrication and installation instructions for either Inside or Outside Glazed. Inside Glazed shown below. Reverse GP-103 and GP-113 Gaskets for Outside Glazed.
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FWW-505 FWW-508 RWW-102 ICR-1167 FWW-100
Head Can (Use with Slab Cover)
Sill Can (Use with Slab Cover) 6" Slab Edge Cover
Fascia Retainer (for Slab Cover Sill Can) Interior Trim
FWW-513 FWW-514 FWW-512 FWW-502 FWW-509
Head Receptor Sill Can Sill Head (Inside Glazed) Head (Outside Glazed)
FWW-506 FWW-510 FWW-503 FWW-102 FWW-501
Intermediate Horizontal (Inside Glazed)
Intermediate Horizontal (Outside Glazed)
Glazing Bead (Inside Glazed)
Glazing Bead (Outside Glazed)
Filler (for Outside Glazed Head
and Verticals)
FWW-515 FWW-500 FWW-516 FWW-517 WW-341
Vertical Mullion Heavy Vertical Mullion Expansion Mullion Male Expansion Mullion FemaleVinyl Pocket Filler
(Use with Verticals)
FWW-518 FWW-521 FWW-522 FWW-523 FWW-524
Corner Mullion Half 90º Outside Corner Half 90º Inside Corner Half 135º Outside Corner Half 135º Inside Corner Half
FWW-511-02 FWW-FP-04 FWW-FP-05 FWW-104-01 UW-466
Head Anchor Head Can End Cap Sill Can End Cap Water Diverter 2" Silicone Sheet Splice
RWW-FP-03 RWW-FP-04 RWW-FP-05 RWW-FP-06 CW-998
Fascia Retainer Splice Slab Edge Cover Splice Slab Edge Cover Support Slab Edge Cover End CapBulb Gasket
(Corner / Expansion)
GP-103 GP-113 GP-490 GP-493 GP-32007
Interior Gasket Exterior Wedge GasketInterior Wedge Gasket (Head and Sill Cans)
Exterior Gasket (Head Can)
Bulb Gasket (Slab Edge Cover)
FWW-103-01 GP-494 HP-1004 SPW-295 DJ-225
Setting Chair Setting Block Foam Baffle Baffle Retainer Drill Jig
FS-8 FS-42 FS-233 FS-320 FS-327
#14 x 1" HH BPT(Assemble Bays)
#10 x 1/2" PFHD(Install Fascia Retainer)
1/4-20 x 5/8" SCS(Install Sill)
3/32" x 5/8" Drive Pin(Install End Caps)
#12-14 x 7/8" HWH(Install Head Anchor)
SERIES PDR-225 WINDOW WALL
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PARTS IDENTIFICATION