ASIS GmbH ASIS · 2014-09-09 · Vorstellung 25.11.2008 BYK-Gardner China User Meeting 1Ps^:...
Transcript of ASIS GmbH ASIS · 2014-09-09 · Vorstellung 25.11.2008 BYK-Gardner China User Meeting 1Ps^:...
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
ASIS GmbH ASIS
Automation Systems & Intelligent Solutions
Kiem-Pauli-Strasse 3
D-84036 Landshut
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Company‘s Milestones
1998 ASIS GmbH Automation Systems & Intelligent Solutions founded by Dipl.Ing.Hans- Jürgen Multhammer near Dingolfing. Hans-Jürgen Multhammer Dingolfing ASIS GmbH
2001
2004 Dingolfing
2004 Fa. Brandl
2006 Burs/ A-Plas
2008
Peguform
2010
24
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Key Data
• CEO Dipl. Ing. Hans-Jürgen Multhammer • CMO Dipl. Ing. Tobias Eid • COO Dipl. Ing. Matthias Harlander • 1000 . • 74 • Representatives , , , ,
• , , , ,
,
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Employees
Totally : 74
Software (PLC, Scada) 24 Engineers 24
Mechanical Construction 4 Technicians 4
Electrical Construction 5 Technicians 5
Robot System Programming 2 Technicians/Engineers 2
Robot Painting Programming 2 Technicians 2
Service Mechanical/Electrical 25 Technicians 25
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
( )
Coating Quality Analyzer
Paint supply
Robot integration
Control- and Safety- Technology
Scada Systems Scada
Flaming Equipment
Service Portfolio
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Integration of Paint robots in new or existing Paint Shops
Robot Integration
New Paint Shop A-Plas, Bursa, Türkei
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Pretreatment of PP parts with ASIS flaming equipment ASIS PP
Flaming Equipment
Electrical and mechanical Design of the ASIS flaming equipment ASIS
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Scada
- S5
- S7
- AEG
-
-
- InTouch
- CopaData Zenon
- WinCC / ProTool
- ProFace
PLC Scada
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Automated Measurement on car bodies
Scope of delivery from ASIS ASIS
- Integration of all Measurement Systems
- Complete Control system
- Robots
- System Commissioning as general contractor of BMWBMW
Robotic Measurement of:
- Color
- Appearance
- Thickness
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Reasons for the automated Measurement for OEMs
- Mounting parts have big intersections with the car bodies
- Consistent Appearance in color and structure
- Offline Painting of mounting parts demands a tight interface between supplier and OEM
- Manual Measurement causes much human resources with big inaccuracy
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
How does the automated Measurement works?
Triple Sensor Head
BYK WaveScan ROBOTIC
(Appearance)
JSR robotic PELT (Thickness)
BYK-mac ROBOTIC
(Color)
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
How does the automated Measurement works?
Color Measurement with BYK-mac ROBOTIC BYK-mac
1. The robot moves in Pre-Position 2. The distance between sensor head and car body is
measured, hereby, the ultrasonic system is used
3. The sensor head is calibrated in 90° to the surface in maximum 3 steps
90
4. The TCP of the robot is changed to the TCP of the BYK-mac Robot BYK-mac
5. The robot moves the sensor on the surface, that the 4 “pins” of the BYK-mac ROBOTIC touch the body
BYK-mac
6. The fine calibration is done with the distance and angle values of the BYK-mac ROBOTIC BYK-mac
7. If all values are in range, the measurement starts
8. The values are transmitted via .xml file to the quality management tool
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Appearance Measurement with Wave-Scan ROBOTIC
How does the automated Measurement works?
1. The robot moves in Pre-Position for start point
2. The distance between sensor head and car body is measured, hereby, the ultrasonic system is used
3. The sensor head is calibrated in 90° to the surface in maximum 3 steps
90
4. The robot moves in Pre-Position for end point; step 2 and 3 are repeated
2 3
5. The TCP of the robot is changed to the TCP of the Wave-Scan ROBOTIC
TCPTCP
6. The robot moves from the start point to the end point in a defined speed
7. While moving, the measurement is running
8. The values are transmitted via .xml file, generated by ASIS “Wave-Link” Software to the quality anagement tool ASIS“Wave-Link” .xml
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Robotic Measurement of :
- Color
- Appearance (optional)
Automated Measurement on plastic parts
Scope of delivery from ASIS ASIS
- Integration of all Measurement Systems
- Ultrasonic Pre-Positioning System
- Complete Control system
- Robot integration
- System Commissioning as general contractor of BMWBMW
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Sensor Head Ultrasonic Pre-Positioning
How does the automated Measurement works?
BYK-mac ROBOTIC BYK-mac (Color)
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
CQA - Coating Quality Analyzer CQA –
DataBase
Send data from .xml File to Database with “Importer” Software Importer”
.xml
Validation of the data with CQA Software Feedback to PLC & Scada
CQAPLC & Scada
Statistical & Historical functions for QM In the CQA Software CQA
BYK-Link software Generating.xml File
BYK-Link .xml
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
- Administrator of all parts
- Possibility to manage different measurement systems (BYK-mac, Wave-Scan, JSR)
(BYK-mac, Wave-Scan, JSR)
- Possibility to import values from manual systems
- Analysis of the measured values, depending on the different customers requirements
- Instant analysis of the values to give immediate feedback
- Definition of warn- and error limits of the measured values (LAB, Thickness,…) (LAB, ,…)
- Large scaled statistical functions in analysis
- Graphical analysis
- Compatible with all standard Database systems
- Interface with BASF ColorCare and BMW AQM BASF ColorCare BMW AQM
CQA - Coating Quality Analyzer CQA –
Vorstellung 25.11.2008
BKY-Gardner China User Meeting
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
Projects and Customers WorldWide
Vorstellung 25.11.2008
BKY-Gardner China User Meeting
Vorstellung 25.11.2008
BYK-Gardner China User Meeting
ASIS Substitudes and Services ASIS
Russia AUTO-EM 16/1, Vyborgskaya st. MOSCOW 125212
South Africa Robotic Innovations (Pty) P.O.Box 59068 Karen Park 0118
China Shanghai TZ ME Engineering CO., Ltd.
TZ ME 8 Floor, No. 393 building, Lane 1555 Jinshajiang road (west) West BDC,Shanghai
1555 393 8