ASIA Hong Kong - Hongyi · PDF fileHongyi JIG Rapid Technologies Co., ... PRODUCTION MOLD...

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TOOLING Hongyi JIG Rapid Technologies Co., Ltd. INJECTION MOLDS. RUBBER MOLDS. STAMPING. PDC Hongyi JIG Rapid Technologies Co., Ltd. Hongyi JIG Rapid Technologies Co. Ltd. (HJIG) is a combined endeavor of HONGYI (China) and JIG (Jagdeep Industrial Graphics, INDIA) to facilitate and improvise the product development companies by using advanced technologies. Hongyi JIG has exhibited extraordinary services in industrial product designing and development by manufacturing and delivering quality products. We have a specialized team of dedicated product designers, tool designers and tool maker engineers to take care of product development life cycle ensuring the specific results of research and development to end Product quality. Combined collaboration of China and India to deliver high-class quality by using sophisticated technology. We are one of the world's leading product development companies, delivering seamless transitions from design to production., has been focusing on one-stop services ranging from design research and strategy, product design and innovation, engineering, excellent tooling and production management. By thoroughly researching markets and users, identifying emerging market opportunities, and defining design breakthroughs, we deliver user-centered solutions with a combination of aesthetic appeal, user experience and market opportunities, helping Tooling with Hongyi JIG Tooling is a specialized area of manufacturing engineering which comprises of analysis, planning, design, construction and application of tools, methods and procedures necessary to increase manufacturing productivity. We believe in quality of tool design and that is enhanced through comprehensive internal inspections that are carried out to ensure maximum accuracy during the designing of tools. As one of the field of expertise HONGYI JIG designs tools that create impressive and user-friendly designs of a tool that gives instant success. It is a place where client can experience hassle free tool design. We ensure total customer satisfaction and that puts us ahead to set up a wide client base, which will be augmented on regular basis.. Hongyi JIG provides manufacturing solutions in different domains of die molds like Injection molds, rubber compression and injection molds, Pressure die casting tools, Sheet metal stamping tools, Bakelite injection molds etc. ART TO PART Injection Molds Consumer Product Automotive Packaging Electrical Appliances Electronics Home Appliances Medical Sheet Metal Automotive terminals Deep Draw Progressive Dies Stamping Medical Rubber Molds Compression molds Rubber Injection molds Automotive Medical Pressure Die Dast Aluminum Die Cast Zinc Die Cast Automotive Electricals Machines Parts Turned Components CNC Milled compo- nents Short Term Production Metal / Non Metal DESIGN PROTOTYPE TRIAL & APPROVAL PRODUCTION MOLD MANUFACTURING TOOL DESIGN We constantly strive to bring the right curve on your face ASIA Hong Kong Hongyi JIG Rapid Technologies Co., Ltd. 01, 21/F, Prosper Commercial Building, 9, Yin Chong Street, Kowloon, Hong Kong Phone: +86-15012892043 Email: [email protected] India Hongyi JIG Rapid Technologies B-163, Karam Pura, New Delhi 110015 (India) Phones: +91-8882912345. Email: [email protected] EUROPE United Kingdom Saprev Ltd. Lakeside House1 Furze ground Way, Stockley Park, Uxbridge, UB11 1BD Phone: +4420 8622 3329 Email: [email protected] Germany Saprev Ltd. Bornheimer Landstrasse 27, 60316 Frankfurt am Main, Germany Phone: +49 (0) 69 9043 1213 Email: [email protected] NORTH AMERICA Canada Hongyi JIG Rapid Technologies Inc. 137-1140 Burnhamthorpe Rd. W, Unit #247 Mississauga, ON, L5C 0A3, Canada Phone: 1(844) 446-6494, 1(844) 4HONGYI Email: [email protected] Visit us www.hongyijig.com

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Page 1: ASIA Hong Kong - Hongyi · PDF fileHongyi JIG Rapid Technologies Co., ... PRODUCTION MOLD MANUFACTURING TOOL DESIGN ... tool-engineering services for various applications in Automobile,

T O O L I N G

Hongyi JIG Rapid Technologies Co., Ltd.

INJECTION MOLDS. RUBBER MOLDS. STAMPING. PDC

Hongyi JIG Rapid Technologies Co., Ltd.

Hongyi JIG Rapid Technologies Co. Ltd. (HJIG) is a combined endeavor of HONGYI (China) and JIG (Jagdeep Industrial Graphics, INDIA) to facilitate and improvise the product development companies by using advanced technologies. Hongyi JIG has exhibited extraordinary services in industrial product designing and development by manufacturing and delivering quality products. We have a specialized team of dedicated product designers, tool designers and tool maker engineers to take care of product development life cycle ensuring the speci�c results of research and development to end Product quality. Combined collaboration of China and India to deliver high-class quality by using sophisticated technology. We are one of the world's leading product development companies, delivering seamless transitions from design to production., has been focusing on one-stop services ranging from design research and strategy, product design and innovation, engineering, excellent tooling and production management. By thoroughly researching markets and users, identifying emerging market opportunities, and de�ning design breakthroughs, we deliver user-centered solutions with a combination of aesthetic appeal, user experience and market opportunities, helping

Tooling with Hongyi JIG

Tooling is a specialized area of manufacturing engineering which comprises of analysis, planning, design, construction and application of tools, methods and procedures necessary to increase manufacturing productivity. We believe in quality of tool design and that is enhanced through comprehensive internal inspections that are carried out to ensure maximum accuracy during the designing of tools. As one of the �eld of expertise HONGYI JIG designs tools that create impressive and user-friendly designs of a tool that gives instant success. It is a place where client can experience hassle free tool design. We ensure total customer satisfaction and that puts us ahead to set up a wide client base, which will be augmented on regular basis.. Hongyi JIG provides manufacturing solutions in di�erent domains of die molds like Injection molds, rubber compression and injection molds, Pressure die casting tools, Sheet metal stamping tools, Bakelite injection molds etc.

ART TO PART Injection MoldsConsumer ProductAutomotivePackagingElectrical AppliancesElectronicsHome AppliancesMedical

Sheet MetalAutomotive terminalsDeep Draw Progressive DiesStampingMedical

Rubber MoldsCompression molds Rubber Injection moldsAutomotiveMedical

Pressure Die DastAluminum Die Cast Zinc Die CastAutomotiveElectricals

Machines PartsTurned ComponentsCNC Milled compo-nentsShort Term ProductionMetal / Non Metal

DESIGN

PROTOTYPETRIAL &APPROVAL

PRODUCTION

MOLD MANUFACTURING TOOL DESIGN

We constantly strive to bring the right curve on your face

ASIA

Hong Kong

Hongyi JIG Rapid Technologies Co., Ltd. 01, 21/F, Prosper Commercial Building,9, Yin Chong Street, Kowloon,Hong KongPhone: +86-15012892043 Email: [email protected]

India Hongyi JIG Rapid TechnologiesB-163, Karam Pura, New Delhi 110015 (India) Phones: +91-8882912345. Email: [email protected]

EUROPE

United Kingdom

Saprev Ltd. Lakeside House1 Furze ground Way, Stockley Park, Uxbridge, UB11 1BD Phone: +4420 8622 3329 Email: [email protected]

Germany

Saprev Ltd. Bornheimer Landstrasse 27, 60316 Frankfurt am Main, Germany Phone: +49 (0) 69 9043 1213 Email: [email protected]

NORTH AMERICA

Canada

Hongyi JIG Rapid Technologies Inc.137-1140 Burnhamthorpe Rd. W, Unit #247Mississauga, ON, L5C 0A3, CanadaPhone: 1(844) 446-6494, 1(844) 4HONGYIEmail: [email protected]

Visit us www.hongyijig.com

Page 2: ASIA Hong Kong - Hongyi · PDF fileHongyi JIG Rapid Technologies Co., ... PRODUCTION MOLD MANUFACTURING TOOL DESIGN ... tool-engineering services for various applications in Automobile,

Hongyi JIG Rapid Technologies Co., Ltd.

Tooling withPlanning & CommitmentCommercial Proposal for Tooling

Once part design is ready we o�er a techno commercial proposal with all the milestones and deliverables. It takes 1-2 working days to our engineers. Inputs

Part DrawingTool life / Tool material No. of cavities/ Production TargetSpecial surface treatments

Mold designers consider a variety of factors when selecting the mold metal including, machining ease, weld ability, abrasion resistance, hardness, corrosion resistance, and durability. Metals can range from the soft, low-melt-temperature alloys used in inexpensive, cast-metal, prototype molds to the porous metal used in vent inserts. Metals are chosen based not only on the cost, manufacturing, and performance requirements of the mold or component, but also on the experience and comfort level of the mold design and construction shop.

Mold material Selection with Tool Life and Application

Project Management

Project management is the key to the success and quality of the products A Project Engineer who has rich knowledge in tooling and injection molding is appointed for each project. All of them have a good command of English. The project engineers is responsible to follow up tooling schedule and timely report to the customer on any issues and progress of the project he is handling. The project engineer also guarantees that customer’s technical requirement is followed.

Project Management ObjectivesSupport from concept to �nal part

CommunicationAssuring customer’s project is produced to customer’s standards and requests. During this period we keep you updated about sending you the progress of tool manufacturing through an excel sheet and pictures of current process. It gives a clear idea about your project progress and a con�dence of time bound deliveries avoiding all the surprises

On Time DeliveryWe assure the on time delivery as per planned. We generate a molding machine parameter report which support you running the mold at your factory. The lead time for T0 which we quote, usually starts from the approval on the tool designs till the �rst mold trial. We arrange sending you the T1 samples for approval in 3 working days, Most of the time T1 samples do not need to be modi�ed still in case if there is some modi�cation it is always subjected to the possibilities and work for the time. It takes usually 4-7 working days to �nish the mold. .We deliver the molds in wood packaging according the terms of deliveries which may EXW, FOB or CIF.

Tooling withDesign and Planning

Tooling withTooling Partners

OUR CASE

Workmanship

Tooling withSkill and Accuracy

Part and Tool Design

The Part drawing or 3d models of the components need to validate before sending for tool design. Tool design includes complete detailing required for shop �oor level management for manufacturing in format and standards of the client. With our years of experience in this �eld, we can suggest and recommend better designs and processes that help clients to make maximum quality, productivity and cost bene�t. We have been providing tool-engineering services for various applications in Automobile, Appliance and General Engineering industry. With expertise in manufacturing we can provide total solutions for CNC machin-ing, electrodes design, electrodes-manufacturing requirements. Our engineers are experts in AutoCAD, Pro/E, UG, Solid-works, and Master-CAM software, including in mold �ow analysis.

Part Design Validation

Checking ManufacturabilityEjection / Drafts and undercutsInjection system and location

Parting line acceptance

Mold Operating Cycle

High Speed Machining EDM Wire Cut

Coordinate Measuring Conventional Machine shop

Our Project Engineers can also identify ways to cut-down program lead-times, while also avoiding program pitfalls through early problem detection for which we then work quickly to solve. The �nal result: benchmark improvements for your product quality and process e�ciency through total and proactive support for plastic molding engineering.Plastic Injection Mold Engineering at HJIG is a vitally integrated part of our operation. Our engineering support provides design responsible advantages for mold design and plastic part design at whatever service level is needed. We can provide targeted assistance to support your total turnkey project

Tool AssemblyMulti Station Assembly Shop

Mold Assembly ShopWe are continuously improving our mold manufacturing quality, and have implemented a quality management system to control mold manufacturing processes. Our reputation is based on quality and advanced technology, and we can easily meet customers' product requirements.

Mold Steel: ASSAB(Sweden), DAIDO (Japan), FINKL (America), AUBERT & DUVAL (France), Thyssen (Germany), LKM (China)Mold Base: EMP,DME, HASCO, FUTABA, LKM.�Hot Runner:MOULD MASTER, SYNVENTIVE, HASCO, DME, YUDO, INCOEStandard Parts: DME, HASCO, LKM, HEB, STRACK, OPITZ

Tool designPart validation and Tool design

Tool Design Technical Discussion

SolutionsReporting

Hongyi JIG Rapid Technologies Co., Ltd. Hongyi JIG Rapid Technologies Co., Ltd. Hongyi JIG Rapid Technologies Co., Ltd. Hongyi JIG Rapid Technologies Co., Ltd.