Asia Days 2013 - India Cochin Shipyard

38
Cochin Shipyard Limited An ISO 9001-2008 Company www.cochinshipyard.com Cochin Shipyard Limited India’s Premier Shipyard

Transcript of Asia Days 2013 - India Cochin Shipyard

Page 1: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Cochin Shipyard Limited

India’s Premier Shipyard

Page 2: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Areas being discussed 1 About Cochin Shipyard Ltd (CSL),

Layout, Facilities 2 Range of Products, Current order book

3 Quality of Ships

4 Norwegian Connection

5 Ship Repair

6 Accolades

Page 3: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Page 4: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

COCHIN SHIPYARD- HISTORY CONCEIVED IN THE YEAR 1969 AS THE FIRST GREENFIELD

SHIPYARD IN INDIA. YARD CONSTRUCTED BASED ON DESIGN OF MITSUBISHI, JAPAN MAJOR COLLABORATION WITH M/s IHI, JAPAN FOR OIL TANKERS

LED TO LATEST SYSTEMS BEING USED BY THE YARD COMMENCED SHIP BUILDING IN 1975, SHIP REPAIR IN 1981 THE BIGGEST AND MOST MODERN SHIPYARD IN INDIA 100% SHARES OF THE YARD OWNED BY GOVT. OF INDIA MINI RATNA COMPANY SINCE JULY 2008

Page 5: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Business Profile

Leader in India in Shipbuilding & Ship Repair

Incorporation – 1972

Shipbuilding – Commenced in 1978 Ship Repair – Commenced in 1981 Marine Engineering Training - Commenced in 1993

Offshore work – Commenced in 1999 Best location in India

Kochi

.

Page 6: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

1510

1420

1450 28

00

2360

2700

2520

2410

1270

0

1259

0

1320

0

1181

0

9860

5620

4780

2220

FY06 FY07 FY08 FY09 FY10 FY11 FY12 FY13

Shiprepair Shipbuilding

FINANCIAL STATUS-TURNOVER

Indian Rupees (Millions)

Page 7: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com 22

80

1720

17802670 2850 3230

42905660

6800

968010510

12090

2230

1600

180 94

0

580

120

2004-05

2005-06

2006-07

2007-08

2008-09

2009-10

2010-11

2011-12

2012-13

7

FINANCIAL STATUS-NET WORTH AND PROFIT

Indian Rupees (Millions)

Net Worth Profit

Page 8: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Page 9: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com 9

FACILITIES Land : 170 Acres Docks: - Repair Dock : 270 x 45 x 12M (1,25,000 DWT) - Building Dock : 255 x 43 x 9M (1,10,000 DWT) Quays - Quay1 for repair : 290M - Quay2 for repair : 208 M - Quay 3 for fitting out : 460M Total : 958 M + 170 M (New) Slave Dock: 86 x 18 x 2.7M x 2100 T Gantry Cranes in Building Dock: 300T and

150T Other Cranes : 85 Nos

Page 10: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

65000 SQM COVERED SHOPS

Page 11: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com 11

FACILITIES 1200T PRESS

1050T PLATE ROLLER

NC PIPE CUTTING

12M LATHE

Page 12: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

FULLY 3D DETAILED ENGINEERING

Page 13: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

INTEGRATED MANAGEMENT SYSTEM

QHSE MANAGEMENT SYSTEM

INTEGRATED MANAGEMENT SYSTEM (IMS)

consisting the following standards

a. ISO 9001:2008 -Quality Management System

b. OHSAS 18001:2007 -Occupational Health & Safety

Management System

c. ISO 14001:2004 -Environmental Management

Systems

.

Page 14: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Page 15: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

BULK CARRIER AND CRUDE OIL TANKER 30,000 DWT BULK CARRIER

LOA- 178.7 m LBP – 170.0 m Breadth moulded – 28.0 m Depth Main deck – 14.0 m Design Draft – 9.5 m Scantling Draft – 9.7 m

93,000 DWT DOUBLE HULL OIL TANKER

LOA- 237.6 m LBP – 227.5 m Breadth moulded – 38.0 m Depth Main deck – 20.9 m Design Draft – 13.98 m Scantling Draft – 15.1 m

Page 16: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

DREDGER AND PASSENGER VESSEL 1700 Cu.M TRAILER SUCTION HOPPER DREDGER

LOA- 74.9 m LBP – 70.0 m Breadth moulded – 14.6 m Depth– 5.40 m Dredging depth– 22.0 m Dredging Speed – 2.0 knots

150 PAX VESSEL

LOA- 55.0 m LBP – 50.81 m Breadth moulded – 10.5 m Depth– 3.80 m Design Draft – 2.20 m Deadweight – 180 T

Page 17: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

9 NOS. Fi-Fi TUGS FOR SUADI ARABIA 3300 kW FiFi Tug

LOA- 32.46 m Breadth– 11.5 m Depth– 5.30 m Design Draft – 3.60 m

Page 18: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

ROLLS ROYCE UT 755 L/ LN- PSV– 20 NOS. DELIVERED

4 EACH TO

HELLESPONT, GERMANY

TIDEWATER, USA

VROON, NETHERLANDS

8 NOS TO

DESS NORWAY

Page 19: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

4 Nos STX OSV PSV 09 – Delivered July 2011 – March 2012 Skandi Hawk Troms Capella

Page 20: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

PSV 05L CD – SEA TANTALAUS

Page 21: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

THE AIRCRAFT CARRIER

Page 22: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Page 23: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

HIGH QUALITY ACCOMMODATION/ INTERIORS

Page 24: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

ENGINEERING

Page 25: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

ENGINEERING

Page 26: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

ELECTRICAL & AUTOMATION – TOP OF THE CLASS

Page 27: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Page 28: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Imports Basic and Class Design Main Equipments Electrical equipment/ package Association during construction Dedicated Accom and Electrical companies

STRONG NORWEGIAN CONNECTION CSL has concluded 35 shipbuilding projects with

RRM and Vard AS designs)

Exports Finished Ships to DOF ASA Deep Sea supply Sigba AS NFC Offshore

Approx Value of business created due to association with Norwegian firms in past 8 years NOK 7 Billion

Out of which 75% is bilateral business

Page 29: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

FIRMS INVOLVED

COMPANY CATEGORIES

ABB Diesel Electric Systems Allweiler Pumps Alpha Laval Purifiers, Tank washing Brunvoll Thrusters IMS Watertight doors Jason Engineering Fire fighting Equipments Jets Toilets John Gjerde Vent Valves Kongsberg Dynamic positioning Mare Safety Safety equipment Maritime Montering Total Accommodation NDM Deck machinery NorSap Pilot chairs

COMPANY CATEGORIES

Novenco HVAC Optimarin Ballast water treatment Rolls Royce Ship Design, Equipment RS Platou Ship Brokers Scanjet Tank Cleaning Equipments Sotra Anchor & Chains Sperre / Tamrotor Compressors Teamtec Marine Incinerators TeroMarine PMS TTS Cranes, Deck machinery Vard Group Ship Design, Equipment Wilh Wilhelmsen Fire fighting systems Zenitel IT & Communication

Page 30: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Page 31: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

Ship Repair & Offshore

Page 32: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

SHIP REPAIR DIVISION

COMMENCED SHIP REPAIR IN 1981

PROVEN TRACK RECORD IN

REPAIRS OF TANKERS, BULKERS, DREDGERS, JACK-UP RIGS, MODUs, AIR CRAFT CARRIER,OFFSHORE SUPPORT VESSELS, DEFENCE VESSELS, PASSENGER VESSELS ETC.

MORE THAN 1600 SHIP REPAIR PROJECTS EXECUTED SUCCESSFULLY

Page 33: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

SHIP REPAIR: WORKMANSHIP CAPTIVE POOL OF QUALIFIED & COMPETENT SUB-

CONTRACTORS

YARD TEAM WITH IMMENSE EXPERIENCE FOR HIGHLY SKILLED REPAIRS

CLOSE MONITORING BY QUALITY CONTROL TEAMS

EXCLUSIVE TEAM FOR AFLOAT REPAIRS

PAINT COATING MANAGED BY NACE CERTIFIED OFFICERS

CLASSIFICATION SOCIEITY SURVEYORS POSITIONED WITHIN THE YARD

QUALITY OF WORKMANSHIP IS OF HIGHEST ORDER AND THE OWNERS ON MANY OCCASIONS HAVE GONE ON RECORD, APPRECIATING THE QUALITY OF WORK DONE IN CSL.

Page 34: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

CONVERSION PROJECTS - MV PAVLOVSK

JOB WAS COMPLETED 15 DAYS AHEAD OF SCHEDUL

CONVERSION OF FISHING VESSEL TO SEISMIC SURVEY VESSEL

MAJOR JOBS: ERECTION OF HANGER DECK, INSTALLATION OF SEISMIC COMPRESSORS, GUN SHACK & SEISMIC STORE, UMBILICAL WINCHES, ETC

DESIGN & INSTALLATION OF ACCOMMODATION FOR 40 MEN CREW, HVAC SYSTEMS, SEWAGE TREATMENT SYSTEMS ETC.

CLIENT : NORDIC MARITIME, SINGAPORE

Page 35: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

FISHING VESSEL TO GEOLOGICAL RESEARCH VESSEL OWNER : NATIONAL INSTITUTE OF OCEANOGRAPHY, GOA

CONVERSION PROJECTS – RV SINDHU SANKALP

Page 36: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

RIG REVAMPS

EXPERIENCE IN RIG REVAMPS SINCE 1986.

TOPDRIVE INSTALLATION, DRILLING & BARGE INSTRUMENTATION, REPOWERING OF RIGS, UPGRADATION OF DRILLING EQUIPMENTS, CEMENTING SYSTEMS, BOP ACCUMULATORS, MUDPUMPS, ETC.

UP-GRADATION OF THE DRILLING CAPACITY FROM 300 M TO 900 M OF MODU ‘SAGAR VIJAY’

RECENTLY COMPLETED 4 MAJOR RIG REVAMPS VIZ: SAGAR VIJAY, SAGAR KIRAN & SAGAR BHUSHAN FOR M/S. ONGC AND TRIDENT –II FOR M/S. TRANSOCEAN.

JUR SAGAR KIRAN, MODU SAGAR BHUSHAN FROM ONGC & JUR TRIDENT-II FROM TRANSOCEAN OFFSHORE DEEPWATER DRILLING INC UNDER REPAIRS IN CSL

Page 37: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com

OFFSHORE

DIVERSIFIED ITS ACTIVITIES INTO THE OFFSHORE SECTOR SINCE 1997

CSL HAS SINCE SUCCESSFULLY EXECUTED A NUMBER OF OFFSHORE PROJECTS FOR ONGC ALSO.

MAJOR PROJECTS EXECUTED INCLUDES CLAMP-ONS, STRUCTURAL MODIFICATIONS, SPUD REPAIRS, REPLACEMENT OF CRANES ETC.

YARD QUALIFIED BY ONGC & SAIPEM FOR FABRICATION OF OFFSHORE STRUCTURES IN 2012.

Page 38: Asia Days 2013 - India Cochin Shipyard

Cochin Shipyard Limited An ISO 9001-2008 Company

www.cochinshipyard.com