ASEPTIC BULK TANKERS
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Transcript of ASEPTIC BULK TANKERS
BAG-IN-BOX SYSTEMS FLEXITANK DRUMS
Intermodal tank containers are designed for transport on road, rail, and sea
Built to 20 ft ISO dimensions, it is the same size as a traditional box container
Barrel contained within ISO frame is constructed of stainless steel and has an insulation blanket that is covered by a cladding of GRP or aluminum alloy
Food-grade tank containers started as standard tankers (similar to chemical tanks) that have been dedicated to the transportation of food-grade liquids
Hawaii Intermodal has designed tanks to improve efficiencies for product specific needs, i.e., changed valving for shipping milk from California to Hawaii, applied aseptic technology for shipping NFC OJ in Florida, etc.
Origins/Destinations
Oakland, CA
Long Beach, CA
Honolulu, HI
Kauai, HI
Hilo, HI
Fort Pierce, FL
Jacksonville, FL
Port Manatee, FL
Sulphur Springs, TX
Shanghai, China
Puerto Rico
Costa Rica
Clovis, NM
Ceres, South Africa
Toronto, Canada
• Standard 20 ft dimensional envelopeo 316 l Stainless steel 2b finish vessel
o Superior insulation
o Cladding/external skin of GRP
• Dimensionso Length 20 ft (6.1m)
o Width 8 ft (2.44m)
o Height 8.6 ft (2.59m)
• Ladder at discharge endo Stainless steel anti slip
• Walkways on the topo 19 inch (475 mm ) wide aluminum grid from ladder
top to along side center manhole
• Payload – 24,000 L (6,300 gallons)
• Valveo 3 inch hygienic valve with RJT coupling and captive
blank cap (standard milk transport fittings)
o With lockable/sealable insulated cover
• Refrigerated Units Availableo Operating temperature from -20° C to 10° C
• PLC Technology (for critical process control)o Track Shipment locations
o Temperature and pressure reports updated frequently
0
5
10
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°F
OBSERVED SHIPPING TEMPERATURESOrange Juice loaded in Florida
at 12° F
Trucked to rail station
Rail to Port of Long Beach
Loaded to vessel & shipped to HI
Unloaded at plant in Hawaii at 22° F
Improved cold chain management
Refrigerated units maintain product temperature from -20°C to 10°C
RTD logging provides real-time updates of product temperature
Low-cost cold static storage
Standard electrical plug ensures operation while on road, rail, or sea
Ensured product integrity
Tank Cleaning
Sterilization
Loading
Pressurization
Traceability
Discharge
Tank Cleaning
CIP Wash System
JPA approved wash completed before sterilization• Prior load history provided for each tank (3 loads)
ATP & allergen tests conducted to ensure proper sanitization of equipment
Sterilization
ClO2 Sterilization
Chlorine dioxide kills microorganisms by disrupting transport of nutrients across the cell wall (Strong Oxidizer)
First registered by EPA in aqueous form in 1967 as disinfectant/sanitizer
Registered as gas sterilant in 1988 for mfg equipment, environmental surfaces, tools, and clean rooms
Enerfab/Purdue University developed the use of ClO2 for various sterilization purposes including:
Sterilization of processing equipment surfaces (vessels, pipelines, etc.) Sterilization of food surfaces Sterilization of food processing facilities
Benefits of using Enerfab ClO2 process includes: Lower utility costs Shortened sterilization time Reduction in waste water Reduced sterilization time (from 6 days to 1 day)
Loading & Pressurization
Valves & Equipment Designed to integrate with systems set up at processing facilities
Quick, convenient loading/unloading of product
Optional level control probes available for precise loading
Pressurized Vessel After sterilization, tanks are pressurized with sterile nitrogen and sealed
Process ensures sterility when tanks arrive at facility
• Resistance Temperature Detectors (RTDs) log product temperature
from the time the temperature is loaded, until the time of discharge
• Sanitary Pressure Sensors continually monitor and transmit internal
tank pressure to ensure that positive pressure is maintained
throughout shipping
• PLC Displays log data and provide easy access to logged information
Each tank fitted with a PLC that logs data from each sensor
Displays are uploaded to a database upon departure and arrival
Client log-in on our website allows for customers to access updated information on their shipments
Why tanks over other methods?
Ease of use
Reduced capital investment
Reduced labor and product handling costs
Ship larger volumes
Elimination of product loss from bags/bins
Safer/more stable than large bags in containers
Why tanks over other methods?
Reduced loading/unloading time
Re-use – no need to purchase a bag every time
Eco-Friendly Footprint
Potential to eliminate re-pasteurization
Added supply chain value from shipping your aseptic
product in bulk!!!