ARTICULATED DUMP TRUCK - HSE Group · AH300-D : 232 kW (311 HP) ... choose Hitachi Articulated Dump...

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AH-D series ARTICULATED DUMP TRUCK Engine Net Power : AH500-D : 382 kW (512 HP) AH400-D : 308 kW (413 HP) / AH350-D : 283 kW (380 HP) AH300-D : 232 kW (311 HP) / AH250-D : 198 kW (265 HP) Rated Payload : AH500-D : 45 400 kg AH400-D : 37 000 kg / AH350-D : 32 500 kg AH300-D : 27 300 kg / AH250-D : 23 200 kg Gross Vehicle Weight : AH500-D : 79 920 kg AH400-D : 66 850 kg / AH350-D : 60 730 kg AH300-D : 45 990 kg / AH250-D : 41 600 kg Body Capacity : SAE,PCSA(2:1) Heaped : AH500-D : 27.5 m 3 AH400-D : 22.6 m 3 / AH350-D : 20.1 m 3 AH300-D : 16.6 m 3 / AH250-D : 13.8 m 3

Transcript of ARTICULATED DUMP TRUCK - HSE Group · AH300-D : 232 kW (311 HP) ... choose Hitachi Articulated Dump...

Page 1: ARTICULATED DUMP TRUCK - HSE Group · AH300-D : 232 kW (311 HP) ... choose Hitachi Articulated Dump Trucks. ... • Automatic retardation slows the truck when the operator backs off

AH-D series

ARTICULATED DUMP TRUCKEngine Net Power : AH500-D : 382 kW (512 HP) AH400-D : 308 kW (413 HP) / AH350-D : 283 kW (380 HP) AH300-D : 232 kW (311 HP) / AH250-D : 198 kW (265 HP)Rated Payload : AH500-D : 45 400 kg AH400-D : 37 000 kg / AH350-D : 32 500 kg AH300-D : 27 300 kg / AH250-D : 23 200 kgGross Vehicle Weight : AH500-D : 79 920 kg AH400-D : 66 850 kg / AH350-D : 60 730 kg AH300-D : 45 990 kg / AH250-D : 41 600 kgBody Capacity : SAE,PCSA(2:1) Heaped : AH500-D : 27.5 m3

AH400-D : 22.6 m3 / AH350-D : 20.1 m3

AH300-D : 16.6 m3 / AH250-D : 13.8 m3

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Get more from your truck

These D-series ADTs handle heaped payloads with faster

cycle times and best-in-class fuel efficiency - so you’ll move

more material at lower cost. They’re highly reliable, too, with

high-strength, welded-alloy steel chassis and components

that are durable and optimized for no unnecessary weight.

And with their oscillating frame joint, articulated steering,

and high-floatation tyres, these hard working haulers won’t

let wet weather or steep grades dampen your plans.

If you’re looking to deliver more to your bottom line, choose Hitachi Articulated Dump Trucks.

Extensive use of high-strength, lightweight materials gives these trucks the

best payload-to-mass ratios and hauling efficiencies in each class.

With their oscillating frame and high-floatation tyres, Hitachi trucks won’t leave

you stuck on muddy, rutted or hilly terrain.

The redesigned sound-suppressed cab features fatigue-beating controls,

advanced diagnostic monitor, a sealed-switch module for convenient and

fingertip operation of numerous functions.

Fuel-efficient Tier 3 emission-certified engines deliver clean power without

compromise in all conditions. Leading-edge emissions technology ensures

rapid engine response and dependable cold-start performance.

Add enhancements such as a Tier 3 emission-certified engine, solid state

electrical system, spacious redesigned cab with refined controls, and you have

everything you need to maximise uptime and productivity.

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Improved Performance

• Limited-slip differentials (AH250-D and AH300-D), controlled traction differentials

(AH350-D to AH500-D) and transfer case diff-lock provide a traction boost in poor

ground conditions.

• The best-in-class payload-to-weight ratio means that more of your fuel cost is spent

moving the material, not the machine - decreasing your cost per tonne.

• The fully automatic six-speed planetary transmission with torque converter lock up

maximises fuel efficiency.

• Automatic retardation slows the truck when

the operator backs off the accelerator pedal

- for more confidence on steep grades and

enhanced brake life.

• Electronic unit injection and common rail

fuel systems provide high injection pressures

even at low engine speed for improved cold-

starting ability, low-speed response, and

reduced emissions.

• High-travel suspension keeps all tyres

in constant ground contact for optimum

traction.

• The short front end provides an industry-

best approach angle that allows these ADTs

to attack steep terrain.

Haul of FameHitachi ADTs give you the competitive edge. Priding faster haul cycles and industry-leading fuel economy, they move material at lower cost per tonne. Best in-class payload-to-mass ratio gives you more power and agility to carry the load, for maximum productivity and profitability. What really sets these apart from other material movers is their ability to thrive on rough terrain, steep grades and mud. Try one to appreciate the difference.

Built for comfortFrom the state-of-the-art multifunction monitor and fully customisable controls to air-suspension seat, tilt/telescoping steering wheel, the D-series provides everything your operators need to perform at their best. Unparalleled comfort. Try one to appreciate the difference.

Solid State Switch Pad

Convenient sealed switch pad

provides fingertip control of numerous

productivity enhancing functions

including: Dump body upper limit. Soft

stop / hard stop selection, I-Tip and

Speed Control.

Enhanced Operator Comfort

• The standard sound-suppression

package significantly reduces noise

levels and operator fatigue.

• The adaptive transmission control

adjusts clutch engagement to ensure

smooth, consistent shifts throughout

the life of the truck.

• A fully adjustable air-suspension seat

is optimally positioned behind the front

axle to help smooth out the ride when

the going gets rough.

• Easy-to-understand instruments and

intuitive controls wrap around the

operator so they’re easier to view and

operate.

• A heavy-duty bi-level climate-

control system with automotive-style

louvers keeps the glass clear and cab

comfortable.

• The spacious center-mount seat and a

comprehensive mirror package provide

exceptional all-around visibility.

• You won’t find retarder pedals or

levers in a Hitachi truck. Retarder

aggressiveness is simply set on

the switch pad. Everything else is

automatic.

Intuitive Monitor

An intuitive monitor reveals vital

operating information, detailed

diagnostic readings of most sensors

and switches and dump body function

settings.

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Accessible Drivetrain

The cab can be tilted without special

tools in minutes, for convenient service

access to drivetrain components.

Here’s the lowdown on daily operating costsYou won’t have to dig deep to uncover the many ways we’ve simplified service and made the D-series less expensive to maintain. Easy-to-reach dipsticks, see-through reservoirs, sight gauges and grouped service points make quick work of the daily routine. High-hour oil and filter change intervals reduce costs and planned downtime. Quick-change filters and extended engine and hydraulic oil-service intervals reduce costs and provide more uptime. Plus, an advanced diagnostic monitor and diagnostic test ports help you troubleshoot problems and make informed maintenance decisions.

Diagnostic Monitor

If something goes wrong, the diagnostic

monitor provides service codes and

supporting info

to help you

quickly pinpoint

the problem.

Sophisticated Designs

• Automatic transmission retardation

provides superior braking power and

reduces service brake wear.

• Hydraulically actuated dry-disc brakes

deliver consistent “on-the-mark”

braking, even in cold weather. Simplified

design makes them easy to maintain.

• Inboard wet-disc brakes on the

AH500-D and AH400-D (optional on

AH300-D) are virtually maintenance-

free.

• AH500-D and AH400-D hydraulic,

transmission, and service brake oil

coolers employ a hydraulically driven

fan that runs only as needed, helping

conserve power and fuel.

• Efficient viscous direct-drive fans in

all Hitachi trucks provide engine and

charge-air cooling.

High Durability Means Long-Lasting Product ValueBuilt smarter to work harder, these lean machines boast the material-moving muscle you need without the mass to feed. Their lower mass reduces powertain and structural stress. Other uptime-boosting features include enhanced diagnostics, solid-state sealed switches and re-inforced articulation joints to list but a few.

Simplified Maintenance

• The engine dipstick and oil fill, oil and

fuel filters and coolant reservoir are

readily accessible.

• Available environmental drains allow

quick, no-spill changes.

• Engine, transmission and hydraulic oil-

change intervals of 500 hrs and 2 000

hrs add up to more uptime and less

expense.

• The load-sensing hydraulic system

was designed with simplicity in mind.

Fewer components result in greater

reliability and service ease.

Serviceable Test Ports

Easily accessible test ports allow

technicians to troubleshoot problems

more quickly.

An Array of Fuses

An in-cab load center simplifies fuse

replacement. Fewer relays, connectors

and harnesses mean higher reliability.

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7 34

2 A

t 70

° Ti

p

70°

10 832 Overall Length

5 653

6 284 395

27°

42°

3 89

5

4 08

9

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1 497657 1 950 4 470

1 600

2 915

3 770 Body Width

4 119 Total Width Mirror to Mirror

3 010 Tread Width

3 900 Wheel Width

3 30

0

2 42

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1 63

4

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Inside Turning Radius

4 7219 481

Outside Turning Radius

778

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To B

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8 G

roun

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Axl

e

Safety is our Business tooBy listening to our customers and reacting quicker to a changing workplace we provide a vehicle that exceeds application safety standards. All trucks can be set up to automatically sound the horn when starting or switching between forward and reverse.

DIMENSIONS / PERFORMANCE DATA

GRADEABILITY

Unit: mm

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34079 920 kg34 520 kg

Operating weight (kg) Speed (Km/h)

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40% 20%

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10%8%6%4%2%0%

GVWNVW

34 520 44 520 54 520 64 520 74 520

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79 920 kg34 520 kg

Operating weight (kg) Speed (Km/h)

GVWNVW

34 520 44 520 54 520 64 520 74 520

AH500-D

On-Board Weighing

The exclusive on-board weighing

option presents the operator with real

time information on the payload while

the machine is being loaded. A ‘limp

home’ mode can also be activated if the

machine is

significantly

over-loaded.

Enhanced Safety on Slope

The parking brake automatically applies

on slope, even if you fail to apply it, so

the truck can park in position, avoiding

coasting.

Sensing Truck Position

The incorporation of a Pitch and Roll

sensor in the vehicle allows the body to

not be operated if the truck is in an unsafe

position.

Selectable Speed Control

Both operator or site selectable maximum

speed control allows the vehicle to

automatically deaccelerate and apply the

retarder to prevent onsite speeding.

Full Hand-Rails

Full hand-rails (to ISO 2876) on AH500-D

and AH400-D (optional on AH350-D)

provide even more safety when

performing

engine

checks.

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Inside Turning Radius

4 984

Outside Turning Radius

9 203

3 357Wheel Width

824

Gro

und

To B

elly

Plat

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576

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To A

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2 606Tread Width

6 194

5 646

1 450624

9371 60

0

2 37

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3 19

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7 21

9

1 950

1 600

10 485

2 6154 470

3 85

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1 51

7

556

803 30

70

Total Width Mirror To Mirror

3 689

Body Width3 264

3 75

5

42 AH400-D

Inside Turning Radius

5 055

Outside Turning Radius

9 132

3 215Wheel Width

771

Gro

und

To B

elly

Plat

e

523

Gro

und

To A

xle

2 541Tread Width

6 148

5 601

1 430550

8861 42

4

2 30

3

3 01

8

7 08

5

1 950

1 600

10 465

2 6154 470

3 72

9

1 47

6

501

652 29

70

Total Width Mirror To Mirror

3 689

Body Width3 056

3 70

1

42AH350-D

GRADEABILITYGVW

66 850 kgNVW29 850 kg

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0%2%4%6%8%

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66 850 kgNVW29 850 kg

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55500 5 10 15 20 25 30 35 40 4559 85049 85039 85029 850

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55500 5 10 15 20 25 30 35 40 4558 23048 23038 23028 230

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GVW60 730 kg

NVW28 230 kg

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55500 5 10 15 20 25 30 35 40 4558 23048 23038 23028 230

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GVW60 730 kg

NVW28 230 kg

15%

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Unit: mm

DIMENSIONS / PERFORMANCE DATAUnit: mm

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5 318

590

1 97

2

6 23

7

2 73

7

606

1 359 1 670 4 1779 543

1 363

2 337

460

576

3 42

5

1 20

5

5 516

70

30

1 785

460

2 385

2 985

Body Width2 998

Total WidthMirror To Mirror

3 313

Inside Turning Radius

4 122 Outside Turning Radius

7 980

45 AH300-D

5 035

576

1 92

4

6 17

0

2 61

7

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1 224 1 670 4 1779 408

1 363

2 337

460

576

3 42

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1 20

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5 355

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1 630

460

2 230

2 830

Body Width2 766

Total WidthMirror To Mirror

3 313

Inside Turning Radius

3 640 Outside Turning Radius

6 900

45AH250-D

GRADEABILITY

55500 5 10 15 20 25 30 35 40 4538 69028 69018 690

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NVW18 690 kg

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55500 5 10 15 20 25 30 35 40 4538 69028 69018 690

Operating Weight (kg) Speed (km/h)

2%4%6%8%

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18 400 kg 41 600 kgGVWNVW

55500 5 10 15 20 25 30 35 40 4538 40028 40018 400

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55500 5 10 15 20 25 30 35 40 4538 40028 40018 400

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41 600 kg18 400 kgGVWNVW

10%8%6%4%2%

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20%

25%30%40%

50%60%

Unit: mm

DIMENSIONS / PERFORMANCE DATAUnit: mm

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SPECIFICATIONS

AH500-D AH400-D AH350-D

RATED PAYLOAD 45 400 kg 37 000 kg 32 500 kg

BODY CAPACITY: HEAPED 27.5 m3 22.6 m3 20.1 m3

ENGINE NET POWER 382 kW (512 HP) 308 kW (413 HP) 283 kW (380 HP)

BODY Capacity: Struck 21.6 m3 18.0 m3 15.9 m3

Heaped: SAE 2:1 27.5 m3 22.6 m3 20.1 m3

Rated Payload 45 400 kg 37 000 kg 32 500 kg

Lowering time 9.9 s (60 degrees tip angle) 8 s

Raise time 11.2 s (60 degrees tip angle) 13 s

Tipping angle 70 degrees standard or any lower angle programmable

OPERATING WEIGHTS Unladen Front 17 550 kg 14 650 kg 14 120 kg

Middle 8 500 kg 7 810 kg 7 060 kg

Rear 8 470 kg 7 390 kg 7 050 kg

Total 34 520 kg 29 850 kg 28 230 kg

Laden Front 23 440 kg 19 590 kg 18 350 kg

Middle 28 260 kg 23 840 kg 21 200 kg

Rear 28 220 kg 23 420 kg 21 180 kg

Total 79 920 kg 66 850 kg 60 730 kg

ENGINE Model MercedesBenz OM502LA MercedesBenz OM501LA

Configuration V-8 with Automatic exhaust brake and Engine Valve Brake (EVB)

V-6 with Automatic exhaust brake and Engine Valve Brake (EVB)

Emission Certification Meets Europe (EU) Stage IIIA ratings

Aspiration Turbocharged and intercooled

Gross power 390 kW (523 HP) @1 800 min-1(rpm) 315 kW (422 HP) @1 800 min-1(rpm) 290 kW (389 HP) @1 800 min-1(rpm)

Net Power 382 kW (512 HP) @1 800 min-1(rpm) 308 kW (413 HP) @1 800 min-1(rpm) 283 kW (380 HP) @1 800 min-1(rpm)

Net torque 2 147 N·m @1 200 min-1(rpm) 1 974 N·m @1 300 min-1(rpm) 1 824 N·m @1 300 min-1(rpm)

Displacement 15.93 L 11.95 L

Fuel tank capacity 640 L 485 L

ELECTRICAL SYSTEM Voltage 24 V

Battery capacity 2 X 105 Ah

Alternator rating 28V 80A

TRANSMISSION Model Allison HD4560R Full automatic planetary transmission with integral retarder

Allison HD4500R ORS Full automatic planetary transmission with integral retarder

Layout Engine mounted box with rear output

Gear layout Constant meshing planetary gears, clutch operated

Clutch type Hydraulically operated multiple disc

Control type Electronic

Torque converter layout Hydrodynamic, with lock-up in all gears

Vehicle speeds: 1st 6.9 7.4 8.0

km/h 2nd 14.6 15.7 17.0

3rd 21.2 22.8 24.0

4th 32.4 34.8 37.0

5th 42.4 45.6 48.0

6th 48.2 52.0 54.0

Reverse 5.7 6.3 6.3

TRANSFER BOX Model VGR 17100Type Three in-line helical gears.

Interaxle 33/67 proportional differential, pneumatically/spring lockable whilst stationary or on the move.

AXLES Model 30T 25T

Type High strength steel fabricated with spiral bevel type gears on the Controlled Traction differential (CTD) and heavy duty outboard planetary gears.

BRAKING SYSTEM Service brake Dual circuit, full hydraulic oil immersed wet multi-disc brakes on all three axles

Dual circuit, hydraulically actuated wet disc brakes on front and middle axles.

Dual circuit, full hydraulic actuation caliper brakes on all wheels.

Park & Emergency Spring applied, air released driveline mounted disc

WHEELS Tire Size 875/65 R29 29.5R25 26.5R25

Type Radial Earthmover

SUSPENSION Front type Semi-independent leading A-frame supported by nitrogen and oil filled struts.

Rear type Pivoting walking beams, distributing equal load through laminated rubber suspension blocks. Each axle is coupled to the chassis by a Tri-Link system of four rubber-bushed links for ideal vertical movement and a transverse link for lateral restraint.

HYDRAULIC SYSTEM Pump type Variable displacement with load sensing system incorporating a ground driven emergency steering pump.

Application Steering, tipping, hydraulic brake charging, suspension and cooling fan drive

Steering, tipping, hydraulic brake charging and cooling fan drive

STEERING SYSTEMArticulated with two doubleacting hydraulic cylinders

Angle 42°side to side

Lock to lock turns 4.2 4.7

PNEUMATIC SYSTEM Air Drier with heater and integral unloader valve, serving park brake and auxiliary functions

AH300-D AH250-D

RATED PAYLOAD 27 300 kg 23 200 kg

BODY CAPACITY: HEAPED 16.6 m3 13.8 m3

ENGINE NET POWER 232 kW (311 HP) 198 kW (265 HP)

BODY Capacity: Struck 12.9 m3 10.8 m3

Heaped: SAE 2:1 16.6 m3 13.8 m3

Rated Payload 27 300 kg 23 200 kg

Lowering time 6 s

Raise time 12 s

Tipping angle 70 degrees standard or any lower angle programmable

OPERATING WEIGHTS Unladen Front 9 710 kg 9 620 kg

Middle 4 490 kg 4 420 kg

Rear 4 490 kg 4 360 kg

Total 18 690 kg 18 400 kg

Laden Front 13 350 kg 12 860 kg

Middle 16 320 kg 14 400 kg

Rear 16 320 kg 14 340 kg

Total 45 990 kg 41 600 kg

ENGINE Model MercedesBenz OM926LA MercedesBenz OM906LA

Configuration I-6 with exhaust brake and Engine Valve Brake (EVB)

Emission Certification Meets Europe (EU) Stage IIIA ratings

Aspiration Turbocharged and intercooled

Gross power 240 kW (322 HP) @2 200-1 600 min-1(rpm) 205 kW (275 HP) @2 200 min-1(rpm)

Net Power 232 kW (311 HP) @2 200-1 600 min-1(rpm) 198 kW (265 HP) @2 200 min-1(rpm)

Net torque 1 200 N·m @1 200-1 600 min-1(rpm) 970 N·m @1 200-1 600 min-1(rpm)

Displacement 7.2 L 6.37 L

Fuel tank capacity 340 L

ELECTRICAL SYSTEM Voltage 24 V

Battery capacity 2 X 105 Ah

Alternator rating 28V 80A

TRANSMISSION Model ZF 6HP592C Ecomat 2 plus with integral retarder

Layout Engine mounted box with rear output

Gear layout Constant meshing planetary gears, clutch operated

Clutch type Hydraulically operated multiple disc

Control type Electronic

Torque converter layout Hydrodynamic with lock-up in all gears

Vehicle speeds: 1st 8.0

km/h 2nd 13.0

3rd 22.0

4th 31.0

5th 44.0

6th 53.0

Reverse 8.0

TRANSFER BOX Model VGR 13100

Type Three in-line helical gears.67/33 torque proportioning, pneumatically lockable on the move

AXLES Model 18T 15T

Type High strength steel fabricated with spiral bevel type gears on the Limited Slip locking differential (LSD) and heavy duty outboard planetary gears

BRAKING SYSTEM Service brake Dual circuit, full hydraulic actuation caliper brakes on all wheels.

Park & Emergency Spring applied, air released driveline mounted disc

WHEELS Tire Size 23.5R25

Type Radial Earthmover

SUSPENSION Front type Semi-independent, quad rubber mounted leading arm linkages supported by nitrogen and oil filled struts.

Rear type Pivoting walking beams, distributing equal load through laminated rubber suspension blocks. Each axle is coupled to the chassis by four rubber-bushed links for ideal vertical movement.

HYDRAULIC SYSTEM Pump type Variable displacement with load sensing system incorporating a ground driven emergency steering pump.

Application Steering, tipping, hydraulic brake charging and cooling fan driveSTEERING SYSTEMArticulated with two doubleacting hydraulic cylinders

Angle 45°side to side

Lock to lock turns 4.1

PNEUMATIC SYSTEM Air Drier with heater and integral unloader valve, serving park brake and auxiliary functions

AH300-D / AH250-DAH500-D / AH400-D / AH350-D

Page 9: ARTICULATED DUMP TRUCK - HSE Group · AH300-D : 232 kW (311 HP) ... choose Hitachi Articulated Dump Trucks. ... • Automatic retardation slows the truck when the operator backs off

09.07 (SA / KA, FT3)

Printed in Japan

KR-EN027

These specifications are subject to change without notice.Illustrations and photos show the standard models, and may or may not include optional equipment, accessories, and all standard equipment with some differences in color and features.Before use, read and understand the Operator’s Manual for proper operation.

Hitachi Construction Machinery Co., Ltd.www.hitachi-c-m.com

AH500-D AH400-D AH350-D AH300-D AH250-DENGINEWet-sleeve cylinder linersEngine valve brake and exhaust brakeDual-element air cleaner with dust ejector valvePre-cleanerWater separatorProvision for fast fillSerpentine drive belt with automatic tensionerCOOLINGCrankshaft-mounted viscous-drive fanRemote proportionally controlled hydraulic fan drive N/A N/A

Fan guardPNEUMATIC SYSTEMEngine-mounted compressorAir drier with heaterIntegral unloader valveELECTRICAL SYSTEMBattery disconnectDrive lightsHooterElectric/Air HornReverse alarmFlashing beaconSTEERING SYSTEMGround-driven secondary steering pumpBRAKE SYSTEMWet disc brakes N/A N/ADry disc brakes N/A N/AEngine valve brakeTransmission retarderCABROPS/FOPS certificationTilt cabGas strut-supported doorI-Tip programmable dump-body tip settingsAir conditionerHeaterAM/FM radio/CD playerRear window guardWiper/washer with intermittent controlTilt and telescoping steering wheelCenter-mount air-suspension seatRetractable seat beltFoldaway trainer seat with retractable seat belt

EQUIPMENT

: Standard equipment : Optional equipment N/A: With no set up

AH500-D AH400-D AH350-D AH300-D AH250-D12-volt power outletCup holderCooled/heated lunch boxAshtrayElectric adjustable and heated mirrorsRear window wiperExternal windshield visorSeat coversDeluxe monitor :

Analog speedometer / Fuel gauge/Transmission oil temperature gauge / Engine coolant temperature gauge / LED function & warning indicators and audible alarm / Transmission gear selection / Tachometer / Battery volt-age / Hour meter / Odometer / Fuel consumption / Tip counter / Trip timer / Trip distance / Metric or English units / Service codes & diagnostics

Backlit sealed switch module functions:

Wiper control / Lights / Heated mirrors / Retarding aggressiveness / Controlled traction differentials (AH350-D/AH400-D/AH500-D) / Transfer case differential lock / Transmission gear hold / Dump-body tip limit / Automatic dump-body tip settings / Air conditioner & Heater controls / Pre-selected Speed Control

DUMP BODYDump-body mechanical lockBody linersTailgate mechanical (auto gate)Exhaust body heatingLess dump body and cylindersOTHER23.5R25 radial earthmover tyres N/A N/A N/A26.5R25 radial earthmover tyres N/A N/A N/A N/A29.5R25 radial earthmover tyres N/A N/A N/A875/65R29 radial earthmover tyres N/A N/A N/A N/AAutomatic greasingLoad lightsReverse cameraFull handrails N/A N/AAntenna mounting bracketWork lightsHeadlight guardArtic reverse light (x1)