Array Coil EC Signal Analysis on the SMART® Helical Type ...€¦ · 1. The eddy current testing...
Transcript of Array Coil EC Signal Analysis on the SMART® Helical Type ...€¦ · 1. The eddy current testing...
Array Coil EC Signal Analysis on the
SMART® Helical Type SG Tubes
K. M. MIN†1, H. K. JUNG2, J. S. PARK2
1. Universal Monitoring & Inspection Inc., KOREA
2. Korea Atomic Energy Research Institute, KOREA
Daejon, KOREA
Contents
• Objective & Overview
• SMART System SG
• ECT by Multi-layered Array Coils
• Test Results & Review
• Conclusions
Objective & Overview
• SMART system SG tube ECT tech. development
• Detectability & characterization of the artificial defects fabricated on the ASME & notch STD tubes
• Applied testing probes : Multi-layered Array coils
• Multi-layered Array coils: Providing the improved inspection capability nearly equal to RPC + inspection speeds comparable to a bobbin coil
• Obtaining basic data and applicable testing technique (i.e. probe, STD tube, signal alignment, raster scan) ≫ determination of the optimal inspection condition ≫inspection probe (equipped with currently employed and developed) performance demonstration
SMART System SG
• SMART SG system currently being developed consists of helical structure tubes having high resistance properties to the FIV(Flow Induced Vibration) and crack defects. And the possibility to reach the re-critical condition accidents, resulted from the increased secondary heat removal has been dramatically decreased.
• A total of 8 SG’s is installed inside the reactor, and preserving a primary coolant flowing through the tube to the outside pressure. The modular concept also applies to each SG, thus installation as well as replacement of each SG unit is practically feasible.
SMART System SG
No. Parameter SMART SG SG Mock-Up
1 Tube Material Alloy 690 Alloy 690
2 # of Rows 17 6
3 SG Height 5,700mm 1,600mm
4 Tube ID 12mm 12mm
5 Tube OD 17mm 17mm
6 Effective Heat Transfer Height 3,800mm 1,000mm
7 Avg. Heat Transfer Area Length 2m 25m
8 Total Heat Transfer Length 500m2 -
9 Axial Tube Pitch 20mm 20mm
10 Radial Tube Pitch 22.5mm 22.5mm
11 Avg. Heat Transfer Angle 8.6° 1.75°
12 # of Tubes per SG 375 18
Design & Structure
ECT by Multi-layered Array Coils
ECT System
Curved STD Tubes Straight STD Tubes
ECT ML Array CoilsGeneral
Overview of
ECT System
ECT by Multi-layered Array Coils
EC Field Generation Mechanism
of Circ. & Axial Direction
Test Freq & Channel Configuration
of 12x2 Array Coils
ECT by Multi-layered Array Coils
EC Standard Tube for Array Cols
ECT by Multi-layered Array Coils
Spec. of the Straight STD Tubes
Sp. IDSpecifications
CommentsDepth(%) W, Ø (mm) L (mm) Dir.
1H OD 20,40,60,80,10020:4×4.840:4.8,60:2.880:2.0,100:1.3
N/A N/A ASME
1GOD 20,40,60,80,100 1.5 N/A Circ.
GrooveID 10,20 1.5 N/A Circ.
1C10 OD 20,40,60,80,100 0.2 10 Circ./Ax. Notch
1C08 OD 20,40,60,80,100 0.2 8 Circ./Ax. Notch
1C06 OD 20,40,60,80,100 0.2 6 Circ./Ax. Notch
1C04 OD 20,40,60,80,100 0.2 4 Circ./Ax. Notch
1C02 OD 20,40,60,80,100 0.2 2 Circ./Ax. Notch
ECT by Multi-layered Array Coils Spec. of the Curved STD Tubes
Sp. IDSpecifications
CommentsDepth(%) W, Ø (mm) L (mm) Dir.
2LH OD 20,40,60,80,10020:4×4.840:4.8,60:2.880:2.0,100:1.3
N/A N/A ASME(D:648.5)
2LC10 OD 20,40,60,80,100 0.2 10 Circ./Ax. Notch(D:648.5)
2LC06 OD 20,40,60,80,100 0.2 6 Circ./Ax. Notch(D:648.5)
2SH OD 20,40,60,80,10020:4×4.840:4.8,60:2.880:2.0,100:1.3
N/A N/A ASME(D:288.5)
2SC10 OD 20,40,60,80,100 0.2 10 Circ./Ax. Notch(D:288.5)
2SC6 OD 20,40,60,80,100 0.2 6 Circ./Ax. Notch(D:288.5)
2SSH OD 20,40,60,80,10020:4×4.840:4.8,60:2.880:2.0,100:1.3
N/A N/AASME(D:288.5,Sided Hole)
Test Results & Review
Signal Calibration by 10% ID GRV
3D Raster Scan of ASME Standard Tube
Test Results & Review
Test Results & Review
3D Raster Scan of EDM Notch Standard Tube
Test Results & Review
Signal Properties of the ASME STD Tubes wrt the Test Freq
(L:300,M:200,R:100kHz, U: Ax, L: Circ. Field)
Test Results & Review
Signal Properties of the EDM Notch(1C4) STD Tubes wrt the Test Freq
(L:300,M:200,R:100kHz, U: Ax, L: Circ. Field)
Test Results & Review
Signal Properties of the ASME STD Tubes wrt Tube Geometry
(L:Straight,M:650,R:290mm, Axial Field)
Test Results & Review
Signal Properties of the Notch STD Tubes wrt Tube Geometry
(L:Straight,M:650,R:290mm, U:Ax.,L:Circ. Field)
Test Results & Review
Differential Signal Absolute Signal
Bobbin Coil EC Signals
Test Results & Review
Detectability of the ASME STD Tubes (1)
4 * 20% FBH
Test Results & Review
Detectability of the ASME STD Tubes (2)
① 100% TWH (L: Ax. R: Circ. Field)
② 80% TWH (L: Ax. R: Circ. Field)
③ 60% TWH (L: Ax. R: Circ. Field)
④ 40% TWH (L: Ax. R: Circ. Field)
⑤ 20% TWH (L: Ax. R: Circ. Field)
1 2 3
4 5
Test Results & Review
Detectability of the Notch STD Tubes (1)
40% 2mm Ax. Notch
Test Results & Review
Detectability of the Notch STD Tubes (2)
20% 6mm Cir. Notch
STD Tubes
Defects
Notch STD Tubes(Length)
1C10(10㎜) 1C08(8㎜) 1C06(6㎜) 1C04(4㎜) 1C02(2㎜)
100%_OD_C O O O O O
80%_OD_C O O O O O
60%_OD_C O O O O O
40%_OD_C O O O O O
20%_OD_C O O O X X
100%_OD_A O O O O O
80%_OD_A O O O O O
60%_OD_A O O O O O
40%_OD_A O O O O O
20%_OD_A X X X X X
Test Results & ReviewSTD Tubes
Defects
ASME
100%_TWH O
80%_FBH O
60%_FBH O
40%_FBH O
20%_FBH O
Conclusions1. The eddy current testing of helical SMART SG tubes was successfully performed by
applying qualified 12X2 multi-layered array coils
2. In the case of straight ASME standard tubes, both of the axial and circumferential fields detected those flaws on the standard tubes, due to the non-directional flaw properties
3. In order to understand the effect of the curvature of the standard tubes, the straight 650mm and 290mm curved tubes of ASME and EDM notch were tested, they have not shown any significant difference with respect to the geometry difference.
4. After reviewing the detectability of the each defect,, at least ASME 20% FBH defects and 40% of circumferential and axial notch defects was detected in the optimum 100kHz
Acknowledgements:
On-going support from ---
Mr. Renato Gracin (INETEC)Dr. H. K. Jung (KAERI)Dr. J. S. Park (KAERI)