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L 4 1 0 UVP-E
A1 RFRAME R E P A I R MANUAL
WINDOWS .......................................
CHAPTER 56
L I S T OF EFFECTIVE PAGES
Date
-
Nov 30/92
S e p t 30/88
Nov 30/92
S e p t 30/88
S e p t 30/88
S e p t 30/88
S e p t 30/88
S e p t 30/88
S e p t 30/88
S e p t 30/88
S e p t 30 /88
Nov 30 /92
S e p t 30/88
S e p t 30 /88
S e p t 30/88
S e p t 30 /88
S e p t 30/88
S e p t 30/88
S e p t 30/88
S e p t 30/88
C h a p t e r : 56 L I S T OF EYF. PAGES
1 Page ............... .
Nov 30/92 . . . . . . . . . . . . . . . . . . . . .
Date
s e p t 30/88
S e p t 30/88
~ e p t 30/88
S e p t 30/88
-
C h a p t e r S e c t i o n S u b j e c t
5 6 .OO.OO
Page
501
502
1001
1002
C h a p t e r S e c t i o n S u b j e c t
i
C h a p t e r : 56
L 41.0 UVP-E
A I R F W V E R E P A I R MANUAL
WINDOWS .......................................
CHAPTER 5 6
Page
LIST OF EFF. PAGES
L I S T OF EFFECTIVE PAGES
Dars Chap te r S e c t i o n S u b j e c t
P a g e Date
Page ............... S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . . . . .
L 410 UVP-E
AIRFRAME R E P A I R MANUAL
WINDOWS .......................................
CONTENTS . .
Page
56.00.00 GENERAL 1
General d a t a 1
Repair o r g a n i s a t ion 6
Dismantl ing t h e windows 101
Techn ica l s t a t e d e t e r m i n a t i o n 301
P i l o t ' s c o c k p i t wind s c r e e n r e p a i r 4 0 1
Passenger c a b i n g l a s s r e p a i r 403
Wind s c r e e n i n s t a l l a t i o n 501
L i s t of tes t equipment, j i g s ,
f i x t u r e s and t o o l s 1001
1 Page ........... S e p t 3 0 / 8 8 .............,..
L 410 UVP-E
AIRFRAME REPAIR YANUL
WINDOWS .......................................
Intentionally left blank
56-Contents ................ 2 Page ...........
Sept 3 0 / 8 8 ................
L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL ....................................... r
1. GENERAL DATA
T h i s c h a p t e r compr i se s work p r o c e d u r e s f o r r e p a i r s / c l e a n i n g /
o f t h e p i l o t ' s c o c k p i t wing s c r e e n s and o f t h e pas senge r
c a b i n windows. The t e c h n i c a l d e s c r i p t i o n o f wind s c r e e n s
a n d windows i s e n c l o s e d i n t h e Main tenance Manual.
. . . . . . . . . . . 1 Pa&? s e p t 30/88 . . . . . . . . . . . . . . . .
L 4 1 0 UVP-E
A 1 RFRAME R E P A I R YANUL
GENERAL .......................................
FIG. 1 GLAZING OF THE PILOT'S COCKPIT WIND SCREENS
L e g e n d f o r f i g u r e - see t h e f o l l o w i n g page
2 ........... Page
L 4 1 0 UVP-E
AIRFRAME REPAIR MANUAL
GENERAL .......................................
Legend t o f i g u r e 1:
/1/ F r o n t wind s c r e e n , / 2 / Rubber s e a l i n g p r o f i l e , / 3 / wind
s c r e e n frame, / 4 / F r o n t wind s c r e e n frame, /5/ Screw, / 6 / Nut,
/ 7 / S i d e g l a s s , /8 / Rubber s e a l i n g p r o f i l e , /9/ Wind s c r e e n
frame, / lo / S i d e wind s c r e e n f rame, /11/ T r i a n g l e shaped s i d e
wind s c r e e n , / 1 2 / Outlook wind s c r e e n g l a s s , /13/ But ton ,
/ 1 4 / B a l l , /15/ Spr ing , /16/ Screw, /17/ Packing, /18/ P in ,
/19/ Nut, /20/ Washer, / 2 1 / Ring, / 2 2 / Frame, /23/ Screw,
/ 2 4 / Nut, /25/ Handle b u t t o n
3 Page ........... S e p t 30/88 ................
L 4 1 0 UVP-E
A1 RFRAME R E P A I R YANUL
GENERAL .......................................
F I G . 2 GLAZING O F THE PASSENGER C A B I N WINDOWS
- Legend for f i g u r e - see t h e f o l l o w i n g page
4 Page ........... S e p t 30/88 ................
L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
Legend t o f i g . 2 :
/ I / , / 3 / Outer g l a s s , / 2 / , /4/ Inne r g l a s s , / 5 / Rubber p r o f i l e ,
/ 6 / Spacer frame, / 7 / "Fako" t ape , / 8 / Packing, / 9 / Frame,
/ lo / Screw
5 . . . . . . . . . . . Page
L 410 UVP-E
AIRFRAME REPAIR YANUL
GENERAL .......................................
2. REPAIR ORGANISATION
I i e p a i r s , d i s m a n t l i n g and i n s t a l l a t i o n o f g l a s s e s s h a l l be
performed by an approved o r g a n i s a t i o n .
6 ........... Page Nov 3 0 / 9 2 ................
L 410 UVP-E
A1 RFRAYE RE PA1 R YANUAL
GENERAL .......................................
Name o f work: Dismantl ing t h e windows
S t e p . No. - 1.
Work items Tools s?.d materials
Perform d i smant l ing of t h e p i l o t ' s
c o c k p i t wind s c r e e n s excep t f o r t h e f r o n t
hea ted up windscreens and o f t h e
passenger c a b i n windows a c c o r d i n g t o t h e
Maintenance Manual.
10 1 Page . . . . . . . . . . . S e p t 3 0 / 8 8
L 4 1 0 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
Intentionally left blank
Name o f work
- S t e p .
No.
On P a g e s :
Tools and materisls
1 0 2 Page ........... S e p t 30/88 ................
L 410 UVP-E
AIRF-YE R E P A I R YANUAL
!lame of Techn ica l s t a t e d e t e r m i n a t i o n / On Pages :
- S t e p .
No. - 1.
j 301, 302 j
Work i t e m s [ T O O L S and materials
I n s p e c t , w i t h t h e h e l p of t h e magnifying i ~ a g n i f y i n g g l a s s i
g l a s s w i t h t h e f o u r f o l d m a g n i f i c a t i o n t h e i w i t h t h e f o u r f o l d
s u r f a c e of t h e windows g l a z i n g of t h e
p i l o t ' s c o c k p i t /except f o r t h e f r o n t
h e a t e d wind s c r e e n s / .
The f o l l o w i n g d e f e c t s a r e p e r m i t t e d on t h e
g l a z i n g :
- h a i r s c r a t c h e s of 0 .04 rnrn d e p t h /bu t t h e
s c r a t c h i n g must n o t form a con t inuons
p a t t e r n / .
- f i n e s c r a t h e s o f 0.05 t o 0.1 mm dep th
o f 30 t o 60 mm l e n g t h of t h e maximum
number o f 10 s c r a t c h e s /a s c r a t c h
exceed ing 6 0 mrn i s cons ide red a s two
s c r a t c h e s /
- s i l v e r i n g on t h e max. a r e a o f 6 sg . cm
The f o l l o w i n g d e f e c t s can be r e p a i r e d
/ c l eaned / on t h e g l a z i n g :
- h a i r s c r a t c h e s and f i n e s c r a t c h e s ,
p rov ided t h e y apper i n a g r e a t e r number j
s p e c i f i e d above. 1
m a g n i f i c a t i o n
56 .OO.OO ................ 301 Page . . . . . . . . . . .
S e p t 30/88 ................
L 410 UVP-E
A 1 RFRAME REPAIR MANUAL
GENE RAL .......................................
Name Technical s t a t e determinat ion
Step I N o . . / Work items
Check, wi th t h e help of t he magnifying
g l a s s wi th t h e four f o l d magnif icat ion,
t h e s u r f a c e of t h e windows g laz ing i n
t h e passenger cab in .
The fol lowing found o u t d e f e c t s a r e
permi t ted on t h e g laz ing :
- h a i r s c r a t c h i n g of 0.04 mm depth /howeve]
t h e s c ra t ch ing should not form a
cont inuous p a t t e r n / .
- f i n e s c r a t c h e s of C.05 t o 0.1 rnm depth
- s i l v e r i n g over t he a r ea of max. 6 sq.cm
I t i s p o s s i b l e t o r e p a i r /c lean/ on t h e
g l a z i n g t h e fol lowing 'defects :
- h a i r s c r a t c h e s and f i n e s c ra t ches
provided they don ' t appear i n a g r e a t e r
number, t han spec i f i e d above.
On Pages :
301, 302 - -
Tools and materials
14agnifying g l a s s
wi th t h e fou r f o l d
magni f ica t ion
302 Page ........... Sept 30/88 ................
L 410 UVP-E
A I R F R A Y E R E P A I R YANUAL
GENERAL .......................................
Name of work: p i l o t ' s c o c k p i t wind s c r e e n
- Step.
No.
1.
2.
3.
r e p a i r
Vork items
Clean t h e damaged s p o t wi th t h e p o l i s h i n g
p a s t e VIAM No. 2 a c c . t o t h e SMTU 312 o r
a s i m i l a r p a s t e f o r o r g a n i c g l a s s c l e a n i n g
Apply t h e p o l i s h i n g p a s t e w i t h c o t t o n wool
tampoon.
Gr ina deeper s c r a t c h e s wi th f i n e emery
paper No. 600 /No. 400/ d ipped i n water
and t h e n c l e a n wi th t h e above mentioned
p a s t e .
Note:
Clean t h e f r o n t wind s c r e e n a c c . t o t h e
above work procedure a t l e a s t 5 t imes .
A f t e r t h e n e x t g l a s s s c r a t c h i n g r e p l a c e
t h e g l a s s .
A f t e r c l e a n i n g wash t h e g l a s w i t h warm
wate r of 4 0 " ~ max.
Max. 5% of t h e n e u t r a l soap c a n be added
t o t h e water.
A f t e r washing t h e g l a s s e s , p o l i s h them
w i t h a s o f t p i e c e of c l o t h / p r e f e r a b l y
w i t h f l a n n e l / .
On Pages :
4 0 1
Tools and naterials
? o l i s h i n g p a s t e
l IM4 number 2 a c c .
:o SMTU 312
:ot t o n wool
3ine emery paper
Jo. 600 /No. 400/
darm wate r , c l e a n
p iece of c l o t h
F lanne l c l o t h
56 .OO.OO ................ 401 Page ...........
S e p t 3 0 / 8 8 . . . . . . . . . . . . . . . .
L 110 UVP-E
A I R F R A M Z R E P A I R MANUAL
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
N a m e o f w o r k
- S t e p .
No. - Work items
Intentionally left blank
402 Page ........... S e p t 3 0 / 8 8
On Pages:
1-001s and ma t e r i a l s
L 4 1 0 UVP-E
A 1 RFRAX!E R E P A I R YANUAL
o f work : P a s s e n g e r c a b i n g l a s s r e p a i r
- S t e p .
So. -
1.
2.
3 .
-
Kork i t eas
' l e a n t h e damaged s p o t w i t h t h e p o l i s h i n g
? a s t e V I M 1 No. 2 a c c . t o t h e SMTU 312 o r
2 s imi lar p a s t e f o r o r g a n i c g l a s s
? o l i s h i n g .
4pp ly t h e p o l i s h i n g p a s t e - w i t h c o t t o n wool
tampoon ,:
: r ind d e e p e r s c r a t c h e s w i t h f i n e emery
paper No. 600 /No. 400/ d i p p e d i n wa te r
3nd t h e n smooth w i t h t h e above ment ioned
paste.
A f t e r c l e a n i n g , wash t h e g l a s s w i t h warm
water o f 4 0 " ~ max.
Yax. 5% o f t h e n e u t r a l soap c a n be added
t o t h e w a t e r .
A f t e r washing t h e g l a s s p o l i s h it w i t h
a s o f t / f l a n n e l / c l o t h
On P a g e s :
403
P o l i s h i n g p a s t e
VIA! number 2 a c c .
t o t h e SMTU 312
C o t t o n wool
Emery pape r No. 60(
Warm w a t e r , c l e a n
c l o t h
N e u t r a l s o a p
F l a n n e l c l o t h
- - . . . . . . . . . . . . . . . . 403
Page . . . . . . . . . . .
L 410 UVP-E
AIRFRAME R E P A I R MANUAL
GENERAL .......................................
Name of work
- S t e p .
No. - Work i t e m s
Intentionally left blank
4 0 4 ........... Page Sept 3 0 / 8 8 ................
On P a g e s :
Too l s and m a t e r i a l s
L 410 UVP-E
A 1 RF9AYE R E P A I R YANUAL
GENERAL .......................................
Name of work: Wind s c r e e n i n s t a l l a t i o n
S t e p . No. -
1.
Uork items Too l s and materials
?erform t h e i n s t a l l a t i o n of t h e wind
; c r e e n s e x c e p t f o r t h e f r o n t h e a t e d ones
in t h e p i l o t ' c o c k p i t and i n t h e passenger
:abin accord ing t o t h e Maintenance ~ a n u a l .
501 Page . . . . . . . . . . . S e p t 30/88 ................
L 410 UVP-E
AIRFRAME RE?AIR MANUAL
Work i terns
Intentionally left blank
5 0 2 ........... Page S e p t 3 0 / 8 8 ". .. . e . . e m . . . . .
--
On Pages :
Too l s and m a t e r i a l s
L 410 UVP-E
AIRFRAME REPAIR MANUAL
GENERAL ....................................... LIST OF TEST EQUIPMEXT, J I G S , FIXTURES AND TOOLS
W e i g h t , k g
P u r p o s e and main f e a t u r e s
Q ~ Y Per
roduct
" S e p t 30/88 ................
L 4 1 0 UVP-E
AIRFRAME REPAIR MANUAL
GENERAL .......................................
LIST OF TEST EQUIPYEYT, J I G S , FIXTURES AND TOOLS
Nomenc 1 a t u r e
1002 Page . . . . . . . . . . . Sept 3 0 / 8 8 ................
v e r a l l i ims . ,
rnm
W e i g h t , k g
Purpose and main f e a t u r e s
Q ty P e r
r o d u c t Remark