Aristo®, Origo™

Instruction manual

0459 936 301 GB 20170831 Valid for: 425-xxx-xxxx, 616-xxx-xxxx

YardFeed 2000

TABLE OF CONTENTS

0459 936 301 © ESAB AB 2017

1 SAFETY ......................................................................................................... 41.1 Meaning of symbols ................................................................................. 41.2 Safety precautions ................................................................................... 4

2 INTRODUCTION ............................................................................................ 82.1 Equipment ................................................................................................. 82.2 Control panel ............................................................................................ 8

3 TECHNICAL DATA ........................................................................................ 9

4 INSTALLATION.............................................................................................. 104.1 Lifting instructions ................................................................................... 10

5 OPERATION .................................................................................................. 115.1 Connections and control devices ........................................................... 125.2 Function explanations ............................................................................. 125.3 Setting the wire feed pressure ................................................................ 145.4 Replacing and inserting wire................................................................... 145.5 Changing feed rollers............................................................................... 14

6 MAINTENANCE ............................................................................................. 156.1 Inspection and cleaning........................................................................... 15

7 ORDERING SPARE PARTS .......................................................................... 16

DIAGRAM ............................................................................................................. 17

ORDERING NUMBERS ........................................................................................ 19

WEAR PARTS....................................................................................................... 20

ACCESSORIES .................................................................................................... 22

Rights reserved to alter specifications without notice.

1 SAFETY

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1 SAFETY1.1 Meaning of symbolsAs used throughout this manual: Means Attention! Be Alert!

DANGER!Means immediate hazards which, if not avoided, will result in immediate,serious personal injury or loss of life.

WARNING!Means potential hazards which could result in personal injury or loss oflife.

CAUTION!Means hazards which could result in minor personal injury.

WARNING!Before use, read and understand the instruction manualand follow all labels, employer´s safety practices and SafetyData Sheets (SDSs).

1.2 Safety precautionsUsers of ESAB equipment have the ultimate responsibility for ensuring that anyone whoworks on or near the equipment observes all the relevant safety precautions. Safetyprecautions must meet the requirements that apply to this type of equipment. The followingrecommendations should be observed in addition to the standard regulations that apply tothe workplace.

All work must be carried out by trained personnel well-acquainted with the operation of theequipment. Incorrect operation of the equipment may lead to hazardous situations which canresult in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:○ its operation○ location of emergency stops○ its function○ relevant safety precautions○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:○ no unauthorised person is stationed within the working area of the equipment

when it is started up○ no-one is unprotected when the arc is struck or work is started with the

equipment3. The workplace must:

○ be suitable for the purpose○ be free from drafts

1 SAFETY

0459 936 301 - 5 - © ESAB AB 2017

4. Personal safety equipment:○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns5. General precautions:

○ Make sure the return cable is connected securely○ Work on high voltage equipment may only be carried out by a qualified

electrician○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand○ Lubrication and maintenance must not be carried out on the equipment during

operation

WARNING!Wire feeders are intended to be used with power sources in MIG/MAG modeonly.

If used in any other welding mode, such as MMA, the welding cable between wirefeeder and power source must be disconnected, or else the wire feeder becomeslive or energized.

WARNING!Arc welding and cutting can be injurious to yourself and others. Take precautionswhen welding and cutting.

ELECTRIC SHOCK - Can kill

• Do not touch live electrical parts or electrodes with bare skin, wet gloves orwet clothing

• Insulate yourself from work and ground.• Ensure your working position is safeELECTRIC AND MAGNETIC FIELDS - Can be dangerous to health

• Welders having pacemakers should consult their physician before welding.EMF may interfere with some pacemakers.

• Exposure to EMF may have other health effects which are unknown.• Welders should use the following procedures to minimize exposure to

EMF:○ Route the electrode and work cables together on the same side of

your body. Secure them with tape when possible. Do not place yourbody between the torch and work cables. Never coil the torch orwork cable around your body. Keep welding power source andcables as far away from your body as possible.

○ Connect the work cable to the workpiece as close as possible to thearea being welded.

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes• Use ventilation, extraction at the arc, or both, to take fumes and gases

away from your breathing zone and the general area

1 SAFETY

0459 936 301 - 6 - © ESAB AB 2017

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lensand wear protective clothing

• Protect bystanders with suitable screens or curtainsNOISE - Excessive noise can damage hearing

Protect your ears. Use earmuffs or other hearing protection.

MOVING PARTS - Can cause injuries

• Keep all doors, panels and covers closed and securely in place. Have onlyqualified people remove covers for maintenance and troubleshooting asnecessary. Reinstall panels or covers and close doors when service isfinished and before starting engine.

• Stop engine before installing or connecting unit.• Keep hands, hair, loose clothing and tools away from moving parts.

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure therefore that there are noinflammable materials nearby

• Do not use on closed containers.MALFUNCTION - Call for expert assistance in the event of malfunction.PROTECT YOURSELF AND OTHERS!

CAUTION!This product is solely intended for arc welding.

CAUTION!Class A equipment is not intended for use in residentiallocations where the electrical power is provided by thepublic low-voltage supply system. There may be potentialdifficulties in ensuring electromagnetic compatibility of classA equipment in those locations, due to conducted as wellas radiated disturbances.

NOTE!Dispose of electronic equipment at the recyclingfacility!

In observance of European Directive 2012/19/EC on WasteElectrical and Electronic Equipment and its implementationin accordance with national law, electrical and/or electronicequipment that has reached the end of its life must bedisposed of at a recycling facility.

As the person responsible for the equipment, it is yourresponsibility to obtain information on approved collectionstations.

For further information contact the nearest ESAB dealer.

1 SAFETY

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ESAB has an assortment of welding accessories and personal protection equipmentfor purchase. For ordering information contact your local ESAB dealer or visit us onour website.

2 INTRODUCTION

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2 INTRODUCTIONThe wire feed unit YardFeed 2000 with control panel U6 or MA23, is intended for MIG/MAGwelding together with Aristo / Origo welding power sources.

It comes in different variants, see chapter "ORDERING NUMBERS".

The wire feed unit contains a four-wheel drive wire feed mechanism as well as controlelectronics.

ESAB accessories for the product can be found in the "ACCESSORIES" chapter ofthis manual.

2.1 EquipmentThe wire feed unit is supplied with:

• Instruction manual for the wire feed unit• Instruction manual for the control panel

Instruction manuals in other languages can be downloaded from the website,www.esab.com.

• Decal with recommended wear parts• Gas flow meter

2.2 Control panel

U6With knobs for setting the voltage and wire feed speed /current. Other settings by pushbuttons, with text indication onthe display panel.

MA23 Knobs for setting the voltage and the wire feed speed / current.Other settings with push buttons.

See the separate instruction manual for a detailed description of the control panel.

3 TECHNICAL DATA

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3 TECHNICAL DATAYardFeed 2000

Mains voltage 42 V 50-60 HzPower requirement 180 VAMotor current Imax 3.5 A

Wire feed speed 0.8 -25.0 m/minTorch connection EUROMax. diameter wire bobbin 200 mmWire dimension

        Fe

        Ss

        Al

        Cored wire

  

0.6 - 1.2 mm

0.6 - 1.2 mm

1.0 - 1.2 mm

0.8 - 1.2 mmOperating temperature -10 to + 40° CWeight 11.3 kgDimensions (l x w x h) 593 x 210 x 302 mmShielding gas        max pressure

All types intended for MIG/MAG welding5 bar

Type of cooling        max pressure

50% water / 50% mono-ethylene glycol5 bar

Maximum permissible load at        60% duty cycle

  

365 AEnclosure class IP23

Duty cycleThe duty cycle refers to the time as a percentage of a ten-minute period that you can weld orcut at a certain load without overloading. The duty cycle is valid for 40 °C / 104 °F, or below.

Enclosure classThe IP code indicates the enclosure class, i.e. the degree of protection against penetrationby solid objects or water.

Equipment marked IP23 is intended for indoor and outdoor use.Application classThe symbol indicates that the power source is designed for use in areas with increasedelectrical hazard.

4 INSTALLATION

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4 INSTALLATIONThe installation must be carried out by a professional.

NOTE!Mains supply requirements

This equipment complies with IEC 61000-3-12 provided that the short-circuitpower is greater than or equal to Sscmin at the interface point between the user'ssupply and the public system. It is the responsibility of the installer or user of theequipment to ensure, by consultation with the distribution network operator ifnecessary, that the equipment is connected only to a supply with a short-circuitpower greater than or equal to Sscmin. Refer to the technical data in theTECHNICAL DATA chapter.

WARNING!When welding in an environment with increased electrical danger, only powersources intended for this environment may be used. These power sources aremarked with the symbol .

4.1 Lifting instructions

5 OPERATION

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5 OPERATIONGeneral safety regulations for handling the equipment can be found in the "SAFETY"chapter of this manual. Read it through before you start using the equipment!

WARNING!Assure that the side panels are closed during operation.

WARNING!Rotating parts can cause injury, take great care.

5 OPERATION

0459 936 301 - 12 - © ESAB AB 2017

WARNING!Risk of crushing when replacing the wire bobbin!

Do not use safety gloves when inserting the weldingwire between the feed rollers.

5.1 Connections and control devices1 Connection for welding current from

power source, (OKC)7 Connection BLUE, with ELP* for coolant

to the welding torch2 Connection for shielding gas 8 Connection for remote control unit3 Connection for control cable from power

source9 Safety contact switch

4 Connection RED, for coolant to powersource (cooling unit)

10 Connection for welding torch

5 Connection BLUE, for coolant from powersource (cooling unit)

11 Control panel, (see separate instructionmanual)

6 Connection RED, for coolant from weldingtorch

NOTE!Coolant connections only available on certain models.

* ELP = ESAB Logic Pump, see "Functional explanations" section.

5.2 Function explanationsWater connectionThe wire feed unit with water connection is equipped with a detection system ELP (ESABLogic Pump) which checks that the water hoses are connected. When connecting awater-cooled welding torch, the water pump starts.

Detection only works with power sources that are equipped with ELP.

5 OPERATION

0459 936 301 - 13 - © ESAB AB 2017

Strain reliefHook the strain relief onto the hook on the rear side of the feeder unit and the connectioncable.

Safety contact switch

0 Welding OFF1 Welding ON

Heat ON (accessory) and welding OFFThe bobbin area is heated so that the weldingwire is not damp when welding.

Gasflow control

A = Controlling gas flow.B = Gas flow meter

5 OPERATION

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5.3 Setting the wire feed pressure

Illustration A Illustration BStart by making sure that the wire moves smoothly through the wire guide. Then set thepressure of the wire feeder's pressure rollers. It is important that the pressure is not toohigh.

To check that the feed pressure is set correctly, you can feed out the wire against aninsulated object, e.g. a piece of wood.

When you hold the welding torch approximately 6 mm (¼ in.) from the piece of wood(illustration A), the feed rollers should slip.

If you hold the welding torch approximately 50 mm (2 in.) from the piece of wood, the wireshould be fed out and bend (Illustration B).

5.4 Replacing and inserting wire• Open the side panel.• Disconnect the pressure sensor by folding it backwards, the pressure rollers slide up.• Straighten out the new wire 10-20 cm. File away burrs and sharp edges from the end

of the wire before inserting it into the wire feed unit.• Make sure that the wire goes properly into the feed roller's track and into the outflow

nozzle or wire guide.• Secure the pressure sensor.• Close the side panel.

5.5 Changing feed rollers• Open the side panel.• Disconnect the pressure sensor (1) by folding itbackwards, the pressure rollers slide up.

• Disconnect the pressure rollers (2) by turning theaxle (3) 1/4 turn clockwise and pulling out the axle.The pressure rollers disconnect.

• Disconnect the feed rollers (4) by unscrewing thenuts (5) and pulling out the rollers.

During installation, repeat the above in reverse order.

Choice of track in the feed rollersTurn the feed roller with the dimensioning mark for the required track towards you.

6 MAINTENANCE

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6 MAINTENANCE

NOTE!Regular maintenance is important for safe and reliable operation.

CAUTION!All warranty undertakings from the supplier cease to apply if the customerattempts any work to rectify any faults in the product during the warranty period.

6.1 Inspection and cleaningWire feed unitCheck regularly that the wire feed unit is not clogged with dirt.

• Cleaning and replacement of the wire feed unit mechanism's worn parts should takeplace at regular intervals in order to achieve trouble-free wire feed. Note that ifpre-tensioning is set too hard, this can result in abnormal wear on the pressure roller,feed roller and wire guide.

The brake hub

The hub is adjusted when delivered.• Adjust the brake hub so that wire is slightly slackwhen wire feed stops.

Welding torch• The welding torch's wear parts should be cleaned and replaced at regular intervals in

order to achieve trouble-free wire feed. Blow the wire guide clean regularly and cleanthe contact tip.

7 ORDERING SPARE PARTS

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7 ORDERING SPARE PARTSYardFeed 2000 is designed and tested in accordance with the international andEuropean standards 60974-5 and 60974-10. It is the obligation of the service unitwhich has carried out the service or repair work to make sure that the product stillconforms to the said standard.

Spare parts and wear parts can be ordered through your nearest ESAB dealer, see the backcover of this document. When ordering, please state product type, serial number, designationand spare part number in accordance with the spare parts list. This facilitates dispatch andensures correct delivery.

DIAGRAM

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DIAGRAM

DIAGRAM

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ORDERING NUMBERS

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ORDERING NUMBERS

Ordering no. Denomination Type0459 906 887 Wire feed unit Origo™ YardFeed 2000, MA230459 906 897 Wire feed unit Origo™ YardFeed 2000, MA23, with water

cooling0459 906 896 Wire feed unit Aristo® YardFeed 2000, U6, with water

cooling0459 839 005 Spare parts list YardFeed 20000460 454 Instruction manual Control panel Origo™   MA230459 287 Instruction manual Control panel Aristo®   U6

Instruction manuals and the spare parts list are available on the Internet at: www.esab.com

WEAR PARTS

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WEAR PARTS

Item Ordering no. Denomination Wire type Wire dimensionsHI 1 0455 072 002 Intermediate nozzle Fe, Ss & cored

0456 615 001 Intermediate nozzle AlHI 2 0469 837 880 Outlet nozzle Fe, Ss & cored Ø 2.0 mm steel for 0.6-1.2 mm

0469 837 881 Outlet nozzle Al Ø 2.0 mm plastic for 0.8-1.2 mmHI 3 0191 496 114 KeyHI 4 0215 701 007 Locking washerHI 5a 0459 440 001 Motor gear euro

Item Ordering no. Denomination Wiretype

Wire dimen-sions (mm)

Groovetype

Rollermarkings

HI 5b 0459 052 001 Feed/pressure rollers Fe, Ss& cored

Ø 0.6 & 0.8 mm V 0.6 S2 & 0.8S2

0459 052 002 Feed/pressure rollers Fe, Ss& cored

Ø 0.8 & 0.9/1.0mm

V 0.8 S2 & 1.0S2

0459 052 003 Feed/pressure rollers Fe, Ss& cored

Ø 0.9/1.0 & 1.2mm

V 0.9/1.0 S2 &1.2 S2

0458 825 001 Feed/pressure rollers Cored Ø 0.9/1.0 & 1.2mm

V-Knurled

1.0 R2 & 1.2R2

0458 824 001 Feed/pressure rollers Al Ø 0.8 & 0.9/1.0mm

U 0.8 A2 & 1.0A2

0458 824 002 Feed/pressure rollers Al Ø 1.0 & 1.2 mm U 1.0 A2 & 1.2A2

0458 824 003 Feed/pressure rollers Al Ø 1.2 mm U 1.2 A2Only use pressure and feed rollers marked A2, R2 or S2.

The rollers are marked with wire dimension in mm, some are also marked with inch.

Item Ordering no. Denomination NotesHI 6 Washer Ø 16/5x1HI 7 Screw M4x12HI 8 Screw M6x12HI 9 Washer Ø 16/8.4x1.5HI 10 0469 838 001 CoverHI 11 0458 722 880 Axle and NutHI 12 0459 441 880 Gear adapterHI 13 0455 049 001 Inlet nozzle For Fe, Ss, Al and cored wire

0460 007 001 Inlet nozzle Long-life for Fe, Ss, Al and cored wireHI 14 0458 999 001 Shaft

Welding with aluminium wireIn order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wireMUST be used. It is recommended to use 3 m long welding torch for aluminium wire,equipped with appropriate wear parts.

WEAR PARTS

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ACCESSORIES

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ACCESSORIES

0365 557 001 OKC angle connection1 male and 2 female connections

0459 961 880 Control panel protection

0460 005 880 Gas flow meter

0459 941 880 Heating kit

0457 341 881 Strain relief for welding torch

0460 006 880 Water kit

0459 491 880 Remote control unit MTA1 CAN

MIG/MAG: wire feed speed and voltage

MMA: current and arc force

TIG: current, pulse and background current

ACCESSORIES

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0459 491 882 Remote control unit M1 10Prog CAN

Choice of one of 10 programs

MIG/MAG: voltage deviation

TIG and MMA: current deviation

0465 720 002 ESAB ready mixed coolant (10 l / 2.64 gal)Use of any other cooling liquid than theprescribed one might damage the equipment.In case of such damage, all warrantyundertakings from ESAB cease to apply.

ACCESSORIES

0459 936 301 - 24 - © ESAB AB 2017

 

0459 960 880

0459 960 980

Remote cable

5 m

5 m HD

  

  

0459 528 582

0459 528 583

0459 528 584

0459 528 585

0459 528 586

  

  

0459 528 592

0459 528 593

0459 528 594

0459 528 595

0459 528 596

  

  

0459 528 562

0459 528 563

0459 528 564

0459 528 565

0459 528 566

  

  

0459 528 572

0459 528 573

0459 528 574

0459 528 575

0459 528 576

Connection set, 50 mm2

12 pole cable plug - 10 pole cable socket

10 m

15 m

25 m

35 m

50 m

Connection set water, 50 mm2

12 pole cable plug - 10 pole cable socket

10 m

15 m

25 m

35 m

50 m

Connection set, 50 mm2

10 pole cable plug - 10 pole cable socket

10 m

15 m

25 m

35 m

50 m

Connection set water, 50 mm2

10 pole cable plug - 10 pole cable socket

10 m

15 m

25 m

35 m

50 m

ACCESSORIES

0459 936 301 - 25 - © ESAB AB 2017

ESAB subsidiaries and representative offices

www.esab.com

EuropeAUSTRIAESAB Ges.m.b.HVienna-LiesingTel: +43 1 888 25 11Fax: +43 1 888 25 11 85

BELGIUMS.A. ESAB N.V.Heist-op-den-BergTel: +32 15 25 79 30Fax: +32 15 25 79 44

BULGARIAESAB Kft Representative OfficeSofiaTel: +359 2 974 42 88Fax: +359 2 974 42 88

THE CZECH REPUBLICESAB VAMBERK s.r.o.VamberkTel: +420 2 819 40 885Fax: +420 2 819 40 120

DENMARKAktieselskabet ESABHerlevTel: +45 36 30 01 11Fax: +45 36 30 40 03

FINLANDESAB OyHelsinkiTel: +358 9 547 761Fax: +358 9 547 77 71

GREAT BRITAINESAB Group (UK) LtdWaltham CrossTel: +44 1992 76 85 15Fax: +44 1992 71 58 03

ESAB Automation LtdAndoverTel: +44 1264 33 22 33Fax: +44 1264 33 20 74

FRANCEESAB France S.A.Cergy PontoiseTel: +33 1 30 75 55 00Fax: +33 1 30 75 55 24

GERMANYESAB Welding & Cutting GmbHLangenfeldTel: +49 2173 3945-0Fax: +49 2173 3945-218

HUNGARYESAB KftBudapestTel: +36 1 20 44 182Fax: +36 1 20 44 186

ITALYESAB Saldatura S.p.A.Bareggio (Mi)Tel: +39 02 97 96 8.1Fax: +39 02 97 96 87 01

THE NETHERLANDSESAB Nederland B.V.AmersfoortTel: +31 33 422 35 55Fax: +31 33 422 35 44

NORWAYAS ESABLarvikTel: +47 33 12 10 00Fax: +47 33 11 52 03

POLANDESAB Sp.zo.o.KatowiceTel: +48 32 351 11 00Fax: +48 32 351 11 20

PORTUGALESAB LdaLisbonTel: +351 8 310 960Fax: +351 1 859 1277

ROMANIAESAB Romania Trading SRLBucharestTel: +40 316 900 600Fax: +40 316 900 601

RUSSIALLC ESABMoscowTel: +7 (495) 663 20 08Fax: +7 (495) 663 20 09

SLOVAKIAESAB Slovakia s.r.o.BratislavaTel: +421 7 44 88 24 26Fax: +421 7 44 88 87 41

SPAINESAB Ibérica S.A.San Fernando de Henares(MADRID)Tel: +34 91 878 3600Fax: +34 91 802 3461

SWEDENESAB Sverige ABGothenburgTel: +46 31 50 95 00Fax: +46 31 50 92 22

ESAB International ABGothenburgTel: +46 31 50 90 00Fax: +46 31 50 93 60

SWITZERLANDESAB Europe GmbHBaarTel: +41 1 741 25 25Fax: +41 1 740 30 55

UKRAINEESAB Ukraine LLCKievTel: +38 (044) 501 23 24Fax: +38 (044) 575 21 88

North and South AmericaARGENTINACONARCOBuenos AiresTel: +54 11 4 753 4039Fax: +54 11 4 753 6313

BRAZILESAB S.A.Contagem-MGTel: +55 31 2191 4333Fax: +55 31 2191 4440

CANADAESAB Group Canada Inc.Missisauga, OntarioTel: +1 905 670 0220Fax: +1 905 670 4879

MEXICOESAB Mexico S.A.MonterreyTel: +52 8 350 5959Fax: +52 8 350 7554

USAESAB Welding & CuttingProductsFlorence, SCTel: +1 843 669 4411Fax: +1 843 664 5748

Asia/PacificAUSTRALIAESAB South PacificArcherfield BC QLD 4108Tel: +61 1300 372 228Fax: +61 7 3711 2328

CHINAShanghai ESAB A/PShanghaiTel: +86 21 2326 3000Fax: +86 21 6566 6622

INDIAESAB India LtdCalcuttaTel: +91 33 478 45 17Fax: +91 33 468 18 80

INDONESIAP.T. ESABindo PratamaJakartaTel: +62 21 460 0188Fax: +62 21 461 2929

JAPANESAB JapanTokyoTel: +81 45 670 7073Fax: +81 45 670 7001

MALAYSIAESAB (Malaysia) Snd BhdUSJTel: +603 8023 7835Fax: +603 8023 0225

SINGAPOREESAB Asia/Pacific Pte LtdSingaporeTel: +65 6861 43 22Fax: +65 6861 31 95

SOUTH KOREAESAB SeAH CorporationKyungnamTel: +82 55 269 8170Fax: +82 55 289 8864

UNITED ARAB EMIRATESESAB Middle East FZEDubaiTel: +971 4 887 21 11Fax: +971 4 887 22 63

AfricaEGYPTESAB EgyptDokki-CairoTel: +20 2 390 96 69Fax: +20 2 393 32 13

SOUTH AFRICAESAB Africa Welding & CuttingLtdDurbanvill 7570 - Cape TownTel: +27 (0)21 975 8924

DistributorsFor addresses and phonenumbers to our distributors inother countries, please visit ourhome page

www.esab.com

Table of contents1 SAFETY1.1 Meaning of symbols1.2 Safety precautions

2 Introduction2.1 Equipment2.2 Control panel

3 Technical data4 Installation4.1 Lifting instructions

5 Operation5.1 Connections and control devices5.2 Function explanations5.3 Setting the wire feed pressure5.4 Replacing and inserting wire5.5 Changing feed rollers

6 Maintenance6.1 Inspection and cleaning

7 Ordering spare partsDiagramOrdering numbersWear partsAccessories