Ariscu Case Study – Facilitating CAPA Requirements to Reduce … · included Corrective and...

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The Situation: As part of a global enterprise, our client needed to conform to quality management processes, as prescribed by their global head office, which included Corrective and Preventive Action (CAPA) requirements. A Quality Management System (QMS) transformation project was initiated to implement these requirements. The main objectives of the QMS transformation project were to: Align a SHEQ management system to global CAPA requirements; • Configure the system to accommodate prescribed processes for non-conformance management; as well as implementation, maintenance and sustainability of due operating processes and procedures; and • Train all users on CAPA requirements, as well as roles and responsibilities within the required CAPA framework. Challenges faced in the QMS transformation project were: • Complicated global requirements required to fit within a South African context; • Standard operating procedures not aligned across various departments within the organization; and • Continuous changes to procedures and processes and lack of standardization or stability in the execution and adherence to the prescribed requirements. Case Study Facilitating corrective and preventive actions to reduce non-conformances by 36% 0 2 4 6 8 10 12 14 14 Non-conformances 7 Man hours 0 2 4 6 8 10 12 14 9 Non-conformances 4 Man hours Pre- intervention Post- intervention 36% 43%

Transcript of Ariscu Case Study – Facilitating CAPA Requirements to Reduce … · included Corrective and...

Page 1: Ariscu Case Study – Facilitating CAPA Requirements to Reduce … · included Corrective and Preventive Action (CAPA) requirements. A Quality Management System (QMS) transformation

The Situation:

As part of a global enterprise, our client needed to conform to quality management processes, as prescribed by their global head o�ce, which included Corrective and Preventive Action (CAPA) requirements. A Quality Management System (QMS) transformation project was initiated to implement these requirements.

The main objectives of the QMS transformation project were to:

• Align a SHEQ management system to global CAPA requirements;• Con�gure the system to accommodate prescribed processes for

non-conformance management; as well as implementation, maintenance and sustainability of due operating processes and procedures; and

• Train all users on CAPA requirements, as well as roles and responsibilities within the required CAPA framework.

Challenges faced in the QMS transformation project were:

• Complicated global requirements required to �t within a South African context;

• Standard operating procedures not aligned across various departments within the organization; and

• Continuous changes to procedures and processes and lack of standardization or stability in the execution and adherence to the prescribed requirements.

Case StudyFacilitating corrective and preventive actions to reduce non-conformances by 36%

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Post- intervention9 Non-conformances4 Man hours

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Page 2: Ariscu Case Study – Facilitating CAPA Requirements to Reduce … · included Corrective and Preventive Action (CAPA) requirements. A Quality Management System (QMS) transformation

The Solution:

Align Ariscu to our client’s global CAPA requirements:

• A non-conformance template was created for the organization in which CAPA and non-CAPA speci�c �elds were con�gured;

• Checklists were created in accordance with CAPA phases & requirements, and included initiation, investigation (evaluation/non-conformance assessment), plan (investigation and CAPA), implementation, veri�cation of implementation, e�ectiveness check, and closure;

• Checklist templates were created to accommodate root cause analysis methodologies and included the “�ve whys” and cause mapping process;

• Documents were created to record the basic work�ow process (including guidelines relevant to the application on Ariscu and CAPA); and

• Training was conducted on CAPA requirements, non-conformance report process and procedures, and Ariscu access and functionality as a QMS tool.

The Result:

• The Ariscu system facilitated compliance to global CAPA requirements and non-conformance report management, and signi�cantly reduced the number of manual processes required – leading to a 43% reduction in man hours spent on CAPA;

• Module functionality was con�gured to implement, maintain and sustain operating processes and procedures;

• All relevant stakeholders became knowledgeable on processes, expectations, roles and responsibilities as standard practice within the required CAPA framework;

• Training reduced the number of non-conformances by 36%; and• The Ariscu system encouraged performance observation, allowing focus

areas to be identi�ed on an individual basis.

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Case StudyFacilitating corrective and preventive actions to reduce non-conformances by 36%

Learn how our solutions can help you meet your objectives at www.ariscu.co.za

Ariscu makes it easy to achieve a high-functioning system so you can spend less time inputting data and more time on monitoring and improving the SHEQ management at your worksites. We provide an easy-to-use,modular solution, suited to the size of your operations -guaranteeing superior performance.

Post- intervention9 Non-conformances4 Man hours

43% Reduction