ARICO FA1

This Liquid Crystal Display (LCD) controller "FA" series is designed andmanufactured by our company has features of advanced technology, highquality and perfect maintenance services etc.

All injection molding process of this controller is centralized andcontrolled by computer. It provided quick action, high efficiency, powersaving, safety and reliability.

For the purpose of using and maintenance of this machine better, thisoperation manual will provide detail information and instructions as well.

Any problem do not clear, please do not hesitate to contact our serviceteam. We are glided to provide concerned technical communication serviceand answer all kinds of question for your requires.

* Specifications are subject to change without prior notice.

PREVIEW

Chapter 1System Specification 1. Standard Configuration1 - 2 2. Hardware Specification and mounting dimension 1 - 2 3. Software function1 - 6

Chapter 2Safety Precaution 1. Operating safety instruction2 - 2 2. Installation Regarding2 - 3 3. Power Requirement2 - 3 4. Installation of Potentiometer2 - 4 5. Wiring Requirement2 - 4

Chapter 3Operating Panel Description 1. Screen Selector3 - 3 2. Operating Mode Selector3 - 3 3. Cursor Keys.. 3 - 4 4. Numeric Keys3 - 4 5. Manual Operation Keys 3 - 5

Chapter 4Screen Operation Description 1. Introduction and Welcoming Screen 4 - 2 2. Monitor and Temperature Screen4 - 3 3. Injection and Charging Screen4 - 5 4. Purge and Mold Screen 4 - 7 5. Core Pulling and Ejection Screen4 - 9 6. Nozzle Unit and Memory Screen4 - 11 7. Quality Control 1 and 2 Screen4 - 13

CONTENT

Chapter 5Operation and Control 1. Diagrammatic Explication of Injection Unit5 - 2 2. Diagrammatic Explication of Clamping Unit5 - 4 3. Basic Data Presetting 5 - 6 4. Manual Operation Description5 - 9 5. Operation mode Description5 - 13

Chapter 6System Wiring 1. Power distribution diagram6 - 2

2. Main box connector distribution diagram6 - 3 3. FA-1 KAD module connection 6 - 6 4. FA-2 TC module connection 6 - 8 5. FA-3 CLCD module connection6 - 13 6. FA-4 IO module connection 6 - 14 7. FA-6 IO3 module connection6 - 16 8. Transformer color of wiring6 - 20

Chapter 7Maintenance & Trouble Shooting 1. Inspection Procedure of Controller7 - 2

2. Calibration Procedure of Machine7 - 3 3. Inspection and Maintenance7 - 4 4. Alarm Message Table7 - 5

Chapter 8Services Review 1. Product Introduction8 - 2 2. Services Centre Address8 - 5

CONTENT

Chapter 2 Safety Precaution

Chapter 3 Operating Panel Description

Chapter 4 Screen Operation Description

Chapter 5 Operation and Control

Chapter 6 System Wiring

Chapter 7 Maintenance and Trouble Shooting

Chapter 8 Services Review

Chapter 1 System Specification

1. Standard Configuration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Hardware Specification and mounting dimension. . . . . . . . . . . . . . . . 3. Software function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1-21-21-6

1 - 1

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1 Standard Configuration

1. Control box (Fig.1) (Fig.2)2. Operation Panel (Fig.3)3. Switching power supply (with EMI filter)4. Transformer5. Spare fuse6. Extension relay board (Temp. & H.V. control). 7. FPW-01 Power supply (I/O)8. FPV-01 Amplifier (pressure & flaw valve control)9. External numeric key lock (option)10. Surge killer

2. Hardware Specification and mounting dimension

1. Control box

(1) FA-1 KAD Keyboard + High speed Counter + A/D + D/A board56 keys individual input port4 channels high speed counter input interface2 channels D/A voltage output interface (standard for 2, available extend to 4)4 A/D voltage input interface

(2) FA-2 TC/TC-2N Temperature control board7 zones for barrel heating, 1 zone for oil temperatureIndependent MPU control and P.I.D auto tuning

(3) FA-3 CLCD CPU Main boardIndustrial CPU chip set include 60 groups parameter memoryOn-line edit portIndependent MPU hardware interrupt circuitLCD word, GDI display interface

(4) FA-4 IO Operation I/O board (standard for 2, available extend to 3)16's*2 24vdc NPN port16's*2 24vdc MOSFET port

(5) FA-6 IO3 Operation I/O board (standard for 2, available extend to 3)16's*2 24vdc NPN port

16's*2 24vdc MOSFET port

2. Operation panel box

(1) 56's mechanical key, Oil / Dust protection PET membrane

(2) 320 X 240 dot back light LCD display

1 - 2

Control Box (Fig. 1)

FA-1 KAD FA-2 TC FA-4 IO FA-6 IO3

+5V -5V +5V,V1,V0

VI WG V1

IN1

IN2

IN3

HT1 IN4

HT2 IN5

HT3 IN6

HT4 IN7

HT5 IN8

HT6 IN9

HT7 IN10

HT8 IN11

V1 IN12

G1 IN13

IN14

ALM1 IN15

ALM2 IN16

ALM3 GI

ALM4

ALM5 V0

ALM6 OUT1

ALM7 OUT2

ALM8 OUT3

OUT4

OUT5

OUT6

OUT7

OUT8

OUT9

OUT10

OUT11

OUT12

OUT13

OUT14

OUT15

OUT16

GODA5+ GO

DA3- OUT31

DA4+ OUT32

DA2- OUT29

DA3+ OUT30

DA1- LCD(2) OUT27

DA2+ OUT28

FG4 OUT24

OUT25

DA1+ OUT26

AD4+ OUT22

AD4- OUT23

FG3 LCD(1) OUT20

VS4 OUT21

AD3+ OUT18

AD3- OUT19

V0

VS3 OUT17

FG2

IN32

AD2- RESET GI

AD2+

IN29

FG1 IN30

VS2 IN31

AD1-

IN26

VS1 IN27

AD1+ COM2 IN28

IN23

CNT3 IN24

CNT4 IN25

IN20

YI IN21

CNT1 COM1 IN22

IN17

KB IN18IN19

FA-3 CLCD

+5V +15V

-15V V5 +5V,WG V1

+5V,V1,V0

RESET

CNT2

TC1+TC1-TC2+TC2-TC3+TC3-TC4+TC4-TC5+TC5-TC6+TC6-TC7+TC7-TC8+TC8-

1 - 3

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Control Box (Fig. 2)

FA-1 KAD FA-2N FA-4 IO FA-6 IO3

+5V -5V +5V,V1,V0

V1

IN1

IN2

IN3

HT1 IN4

HT2 IN5

HT3 IN6

HT4 IN7

HT5 IN8

HT6 IN9

HT7 IN10

HT8 IN11

24V IN12

G1 IN13

IN14

ALM1 IN15

ALM2 IN16

ALM3 GI

ALM4

ALM5 V0

ALM6 OUT1

ALM7 OUT2

ALM8 OUT3

OUT4

OUT5

OUT6

OUT7

OUT8

OUT9

OUT10

OUT11

OUT12

OUT13

OUT14

OUT15

OUT16

GO

FG1

VS2

AD2+

AD2- RESET GI

YI

CNT1

CNT2

CNT3

CNT4

VS1

AD1+

AD1- IN29

IN30

IN31

IN32

IN25

IN26

IN27

COM2 IN28

COM1 IN22

IN23

IN24

IN19

IN20RESET

IN21

IN17

FA-3 CLCD

+5V +15V +5V,V1,V0

V0

-15V V5 +5V,WG V1

KB IN18

VS3 OUT17

FG2

AD3+ OUT18

AD3- OUT19

FG3 LCD(1) OUT20

VS4 OUT21

AD4+ OUT22

AD4- OUT23

FG4 OUT24

OUT25

DA1+ OUT26

DA1- LCD(2) OUT27

DA2+ OUT28

DA2- OUT29

DA3+ OUT30

DA5+ GO

DA3- OUT31

DA4+ OUT32

TC1+TC1-TC2+TC2-TC3+TC3-TC4+TC4-TC5+TC5-TC6+TC6-TC7+TC7-TC8+TC8-

1 - 4

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Operation Panel (Fig.3)

WE NEED A NEW ONE

FA type Control Box Installation FA type Control Box dimension FA type Operation Panel dimensionDimension L295X W250X H200 Cover : L404 X W204 X D60L265 X W180 X H148 Unit : mm Inner : l' 388 X w' 188L1=10 L2=246 Unit : (mm)Unit : mm

4 mm

4 mm

The hole of fixpanel screw.

Rear cover

198

196

56 mm

Operatepanel

198

L

l'

D

W

w'

L

W

HL

W

H

4 mm

4 mm

The hole of fixmain box screw.

L2

L1

L1

1 - 5

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3. Software function

Temperature Unit Centralization Unit

7 zones barrel temperature control (with H/L alarm) PLC ladder program editor1 zone oil-temp monitor / control Multi layer password protectionIndependent PID control 30 pages displayFirst zone constant temp. control with SCR selectable Built-in 60 sets mold memory

3 kind of variable operation modesOver 50 alarm messageElectrical lubrication controlProduction statistic function

Injection Unit Operating I/O diagnosisReal-time display

4-stages injection control4-stages holding controlTime or position advance to holding stageInjection target position detect

Motion Unit

Multi-stage independent absorber setting Plasticization Unit Emergence or special action absorber

Curve fitting for proportional output2 stages suck back, 3 stages charge function Linear I/O modification function Selective depression sequenceAuto purge (Barrel Clean-up)Screw rotation speed display

De-Molding (ejection) Unit

Oscillating ejectionClamping Unit Hold-on eject function

2 sets air blow function4 stages opening control robot connection procedure4 stages clamping control 2 sets core polling / unscrewingFast speed clamping supportAuto mold height adjustment

* Specifications are subject to change without prior notice.

1 - 6




Chapter 5 Operation and control





1. Operating safety instruction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Installation Regarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Power Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Installation of Potentiometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Wiring Requirement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2 - 22 - 32 - 32 - 42 - 4

2-1

1. Operating safety instruction

To prevent damage from human and machine, please obey the following safety caution.

(1) Equipment must be operating under correct power. (install a Voltage Stabilizer for unstable power supply)

(2) GND terminal must be connected to qualified terminal. (T/T system)

(3) All electric elements with GND terminal, it is necessary for users to connect with the GND terminal

(4) Electrical box must have good heat dissipation to prevent fire.

(5) Cables must be appropriated and qualified. (include shield)

(6) The high-power cables should be separated from the low-power cables to avoid interfere.

(7) All electric elements must be avoided mechanic shock

(8) Never hit the panel with hard thing to avoid electric shock.

(9) To prevent fire or hazard shock, do not expose the unit to rain or moistly place.

(10) Please understanding the operation process before use.

(11) When system shut down, Wait 10 seconds for re-start.

(12) Wait for 10 seconds or each starting of machine ( include heating elements ) .

2-2

2. Installation Regarding

(1) The control box must be places at up right position for heat dissipation

(2) Installing the operation panel and control box in oilless, dustless and ventilative places.

(3) To prevent interfere, controller should distant to breaker, contactor, transformer or heavy load equipment

(4) 5 VDC power cable must be more than cross-section of 2mm, and the distance between controller and power supply must be less than 1m.

(5) The coil of AC contactor must be connected with the surge killer to eliminate the spark

(6) The PC cable ( 2.5m ) between control panel and main box can not be connected arbitrarily.

(7) Potentiometer conductor should use a shielded cable to avoid magnetic field interfere.

(8) The elements (like power filter220VAC) must be connected with the right polar terminal

(9) All component must be grounded to prevent damage of thunder attack and static electricity.

(10) To prevent eddy current, do not connect together with different power source. (Whatsoever, the marked voltage is same or not, include VI , VO , QV , GI , GO and FG)

(11) Any load-specific element (excluding arico controller) can not be modify in this system.

3. Power Requirement

Single phase , 3 line, 220v/380vac, 50hz (china), 60hz (Taiwan) stable AC power. (IEE. T/T system)

Notes: 220v : 200v~250v is acceptable380v : 350v~400v is acceptable

2-3

4. Installation of Potentiometer

1. Make sure of the machine stroke that you want to measure

2. For safety, the total stroke must be longer than needed stroke about 10~20 mm

3. Wiring diagram

4. 1, 3 are connected to power, 2 is the output signal. Never connect 2 to power, this will make potentiometer and controller damaged

5. Mould or screw, moving toward center of machine shall be display a smaller value approximately to "0" .If the trend of position display reversed, just change pin 1 and 3

5. Wiring Requirement

1. To prevent DC signal disturbance, never put the AC and DC wiring together on the same duct

2. To eliminate surge, it is always recommended to use a filter in control line

3. Most of the electric elements must be grounded to prevent accident

4. Every wiring (include signal line) must use the qualified cable

213 12

3

2-4








Chapter 3 Operating Panel Description 1. Screen Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Operating Mode Selector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Cursor Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Numeric Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Manual Operation Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3 - 33 - 33 - 43 - 43 - 5

3 - 1

LCD Displaywith back-light

Emergence StopKey Lock

Contrast

RESET

3 - 2

1. Screen Selector

ACTION KEYMonitor, temperature page (repeat pushing)

MOLD KEYMold close & open page

INJ. HOLD-P KEYInjection, hold pressure page (repeat pushing)

CHARGE KEYCharging (plasticization) page

EJECTOR NOZZLE KEYEjector / nozzle page

CORE KEYCore (unscrew) page

SPC KEYQ.C.1, Q.C.2 page

MEMORY KEYMemory page

2. Operating Mode Selector

MANUAL : Operating machine by manual key

SEMI AUTO : Operate machine in semi-auto recycling and re-started by safety door open and close again

AUTO : Machine operating at fully automatic production modere-started by safety door, photo sensor or robot

Push this key to start or stop motor(s)( please wait one minute before machine loading)

Push this key to start or stop the heating( please wait one minute before machine running)

Push this key to reset alarm and continue to product after the resolution of alarm message RESET

MOTOR

HEATER

3 - 3

3. Cursor Keys

Cursor moving direction

4. Numeric Keys

(1) 0~9 Numerals or symbols change key

(2) Spare

(3) Spare

(4) Spare

(5) Clearing input data to ZERO

(6) English character input key

(7) Function On / Off key and data input confirmation key

S1

S2

9 Y Z ( )

0+ , -

CLEAR

S3

ENTER

ABC

7 S T U

4 J K L

8 V W X

1 A B C

2 D E F

5 M N O

S3 S2

9 Y Z ( )

0+ , -

6 P Q R

CLEAR

S1 ENTER

3 G H I

ABC

3 - 4

5. Manual Operation Keys

MOLD OPEN KEYPush for activate of mold opening action manually

MOLD CLOSE KEYPush for activate of mold clamping action manually

EJECTOR RET. KEYPush for activate of ejector retract action manually

EJECTOR ADV. KEYPush for activate of ejector advance action manually

MOLD ADJ. KEYPush for select mold adjustment function On / Off

M. MOLD ADJ. KEYPush for slow manual mold adjustment function On / Off (work with Mold adjustment function)

CORE (1/2) IN KEYPush for activate of core (1/2) IN action manually

CORE(1/2) OUT KEYPush for activate of core (1/2) OUT action manually

MOLD ADJ. ADV. KEYPush for activate of mold adjustment advance manually

MOLD ADJ. RET. KEYPush for activate of mold adjustment retract manually

CORE USE KEY * Push one time to open CORE USE function, and LED will bright * Push one time to close CORE USE function, and LED will OFF

F1 KEYSpare

INJECTION KEYPush for activate of injection manually(Disable by material temperature is lower than protection setting)

CHARGE KEY Push for start or stop of plasticization manually

(Disable by material temperature is lower than protection setting)

3 - 5

AIR BLOW KEYPush for activate of air blow de-molding devices manually (fix and movable platen)

SUCK BACK KEYPush for activate of suck back action manually

(Disable by material temperature is lower than protection setting)

NOZZLE ADV. KEY Push for activate of nozzle advance action manually

NOZZLE RET. KEYPush for activate of nozzle retract action manually

Under manual mode, push this key to start auto purge(Disable by material temperature is lower than protection setting)CORE USE: push on-push off key Under manual mode, on this key to use core

MANU LUB. KEYPush key for start auto lubrication at once

EMERGENCY STOP KEY* Push key for stop all actions and to void any dangerous and damage* If emergency stop key control the controller power supply , push key for stop the power

and the actions. If it control INPUT's point IN22,then push it for stop pump and actions

CONTRAST KEY* Adjust the monitor contrast, it according to ambiance and visual angle until the screen is clear to see

KEY LOCK KEY* For the number key function is unavailable or available. If the key lock is available, the number

key is unavailable. If unavailable, the number key is available* Wiring : the wiring point is the IN9 point of INPUT. If IN9 and GI are on line, the key lock

is available. If not, the key lock is unavailable

RESET

3 - 6









1. Introduction and Welcoming Screen . . . . . . . . . . . . . . . . . . . . . . . . . 2. Monitor and Temperature Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Injection and Charging Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Purge and Mold Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Core Pulling and Ejection Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 6. Nozzle Unit and Memory Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. Quality Control 1 and 2 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4 - 24 - 34 - 54 - 74 - 94 - 114 - 13

4 - 1

1. Introduction and Welcoming Screen

WELCOME :

ARICO TECHNOLOGY CO., LTD. FA-TYPE CONTROL SYSTEM T E L: T E L:

< PRESS ANY KEY CONTINUE >

"FA" type control system is formed from the high speed INTEL CPU and MPU in theboards to serve as the action procedure in the whole system to reach the most idealhardware interrupt effect, so the system tracks the coherence automatically in eachconfiguration when transferring electricity and starting the machine every time aboutseconds later, the system will display the welcome page automatically to notify the operatorthat it boot well. Then we can press any key to start of system operating.

* Against to technical improvement, some pages may different from present.

4 - 2

2. Monitor and Temperature Screen

Description : Operation and monitor page of each master parameters

Instruction : (A) Operating mode displayed(B) Action name and unit column(C) Present active in motion and it's executive parameter displayed row(D) Motive graph display portion of machine (E) MODE POS. : present position of movable mode plate(F) CYC-TIME : auto cycle timer display (single cycle)(G) SHOT ACC. : accumulation counter of shot record(H) Temperature zone and unit display( I ) TURE : actual temperature of correspondent region( J ) SCREW POS.: present plasticizating screw position(K) RPM : Rotation speed per minute of placticizating screw( L) PACK ACC. : accumulation counter of packing record (single packing cycle)(M) OIL : Hydraulic oil temperature region( N) Warning message (Display on all page while need)

07/06/1999 < MONITOR > 19:32:29 OPER.MODE : MANU ACTIVE PRS.Bar SPEED TIME COUNT INJECT 1 30 35 9.0

MODE POS.:234.5mm SCREW POS.: 456.7mm CYC-TIME :999.9SEC : 999 rpm SHOT ACC.: 123456 PACK ACC. : 123456

1 2 3 4 5 6 7 OIL TRUE 236 221 219 216 214 210 --- ---

A

C

E

H

F

I

L

J

K

B

D

G

M

Page DisplayDate Time

WARN 67 : OIL TEMP. OVERN

4 - 3

Description : Temperature parameters setting of 7 zone barrel and 1 zone oil tank

Instruction : (A) TURE : present temperature value display row(B) SET : target temperature value setting row(C) UP LIM.: high temperature alarm setting row (D) LO LIM.: low temperature alarm setting row (prevention of placticizing cool start)(E) IDLE : setting of temperature in idle mode(F) OIL-TEMP: Oil temperature value(G) HEAT TYP: operating mode selector

NORMAL : heating the barrel for normal production state IDLE : heating the barrel at idling value for standby purpose

(H) NZ. HEAT : enforced heating zone output ratio control, higher ratio higher temperature result (especially for no probe environment)

( I ) HEAT : preheating temperature value of hydraulic oil( J ) COOL : cooling temperature value of hydraulic oil(K) OVER : over heat protection value of hydraulic oil temperature( L) STATE : hydraulic oil temperature state display(M) IDLE FUN : selector for idling mode switching against auto shut down operation

07/06/1999 < TEMP > 19:32:29 TEMP. 1 2 3 4 5 6 7 TRUE 240 220 218 216 214 212 --- SET 236 221 219 216 214 210 --- UP LIM. +30 +20 +20 +20 +20 +20 --- LO LIM. -25 -15 -15 -15 -15 -15 --- IDLE 150 120 120 120 120 120 --- OIL-TEMP HEAT COOL OVER STATE 30 10 50 60 NORMAL

HEAT TYP : NORMAL IDEL FUN : OFF NZ. HEAT : 50

A

C

D

H

G

E

B

I

F

J

K

L

M

4 - 4

3. Injection and Charging Screen

Description : Injection parameter setting screen

Instruction : (A) INJECT 1 : parameter setting of stage 1 of injection data (position needless)(B) INJECT 2 : parameter setting of stage 2 of injection data (disable by pos.=0)(C) INJECT 3 : parameter setting of stage 3 of injection data (disable by pos.=0)(D) INJECT 4 : parameter setting of stage 4 of injection data (disable by pos.=0)(E) HD. POS. : switching position setting of injection to holding stages(F) HD.PRS.1 : parameter setting of holding stage 1(G) HD.PRS.2 : parameter setting of holding stage 2(H) HD.PRS.3 : parameter setting of holding stage 3( I ) HD.PRS.4 : parameter setting of holding stage 4( J ) SCREW POS. : present staying position of injection screw( K) INJECT TIME : time limit setting of positioning injection

(1) Injection stage 2 to 4 is decreasing order of start position setting and disable by that stage position = 0(2) holding stage 1 to 4 are controlled by their own duration timer only

07/06/1999 < INJ > 19:32:29 POS. PRS. SPD. INJECT 1 40 45 INJECT 2 600.0 130 100 INJECT 3 500.0 50 70 INJECT 4 10.0 45 50 HD. POS. 5.5 INJ.TIME:5.0SEC PRS. SPD. TIME HD.PRS.1 40 50 3.8 HD.PRS.2 35 45 2.0 HD.PRS.3 30 43 0.9 HD.PRS.4 20 40 0.3

SCREW POS.:789.9 mm

A

C

D

H

G

E

B

F

I

J

K

4 - 5

Description : parameter setting of plasticization screen

Instruction : (A) PRE-SUCK : parameter setting of suck back stage 1 (B) CHARGE 1 : parameter setting of plasticization stage 1 (position needless)(C) CHARGE 2 : parameter setting of plasticization stage 2 (disable by pos.= 0)(D) CHARGE 3 : parameter setting of plasticization stage 3 (disable by pos.= 0)(E) CHARGE END : accomplish position setting of charge stage(F) SUCK_BK : parameter setting of suck back stage 2 (decompression stage)(G) RPM : rotation speed display of plasticization screw(H) SCREW POS. : present position display of plasticization screw

(1) Position parameter in suck back 1 is the end position setting. the position parameter in charge 2 and 3 is the start position setting. (increasing order setting)

(2) Suck back 2 is a independent backward added value position setting EX : charge-complete stage is 120.0, suck back2 is 2.0 , and the ending position is 140

(3) Precision of storage materials rotate speed display (RPM) is according to the number of sensorial cam

07/06/1999 < CHARGE > 19:32:29 POS. PRS. SPD. PRE-SUCK 60.0 30 35 CHARGE 1 33 33 CHARGE 2 80.0 120 75 CHARGE 3 90.0 50 40 CHARGEEND 120.0 SUCK-BK. + 20.0 45 50 : 999 RPM SCREW POS:809.4mm

A

C

D

E

B

F

H

G

4 - 6

4. Purge and Mold Screen

Description : special parameter setting in purge procedure (auto barrel cleaning function)

Instruction : (A) PURGE-INJ : inject end position and inject parameter setting row in purge(B) PURGE-SUCK : end position of pre-suck action and inject parameter setting row in purge(C) PURGE-REC : parameter setting of plasticization back action in purge procedure(D) PURGE CYC : frequency of purge action setting (E) AUTO-PURGE : switch of purge function (F) Duration setting of exciting purge Re-charge action

(1) before executing of purge action, the computer will check the temperature parameter, and execute in coordination(2) parameters in this page are used for executing in purge action only, and doesn't affect any normal operation data

07/06/1999 < PURGE > 19:32:29

PURGE POS. PRS. SPD. TIME PURGE-INJ 10.0 50 50 PURGE-SUCK 30.0 40 30 PURGE-REC 100.0 135 60 38.0 PURGE CYC : 9 TIMES AUTO-PURGE: OFF

A

C

DE

B E

4 - 7

Description : movable mode plate parameter setting screen

Instruction : (A) CLOSE 1 : parameter setting of clamping stage 1 (position needless)(B) CLOSE 2 : parameter setting of clamping stage 2(C) PROTECT : parameter setting of protection of mold close stage (D) LOCK-UP : parameter setting of lock-up stage(E) OPEN 1 : parameter setting of mold opening stage 1(F) OPEN 2 : parameter setting of mold opening stage 2(G) OPEN 3 : parameter setting of mold opening stage 3(H) OPEN 4 : parameter setting of mold opening stage 4( I ) OPEN END : position setting of mold open end( J ) FAST CL. : Speed clamping circuit switch(K) PROTECT TIME : Low pressure protection timer setting( L ) LOCK-UP TIME : High pressure protection timer setting( M) MOLD POS. : present position display of movable plate

Note : (1) The position setting should be decreasing order while mold close, increasing in mold open (2) The settings of mold opening and closing stages all are their starting advanced position

07/06/1999 < MOLD > 19:32:29 POS. PRS. SPD. TIME CLOSE 1 40 40 CLOSE 2 880.0 120 100 PROTECT 100.0 30 35 3.8 LOCK-UP 15.5 50 25 3.0 POS. PRS. SPD. OPEN 1 130 33 OPEN 2 23.8 68 100 OPEN 3 650.0 40 40 OPEN 4 880.0 30 30 OPEN END 889.0 FAST CL.: MOLD POS.:889.9mm

A

CD

E

B

F

G

H

L

I

J

K

M

4 - 8

5. Core Pulling and Ejection Screen

Description : parameter setting of core pulling or unscrewing function

Instruction : (A) CORE 1 : selector of core / unscrew device 1 TIME LIMIT : completing procedure by setting of time field COUNT : unscrewing purpose counting by pulse (employ time field as frequency)

(B) CORE 1 IN : sequence selector of core 1 IN POS. : starting procedure by positioning of mold plate BE. CLP. : starting procedure before clamping CLP.END : starting procedure at clamp end position

(C) IN : parameter setting of core 1 IN(D) OUT : parameter setting of core 1 OUT(E) CORE 2 : selector of core / unscrew device 2 (TIME / COUNT)(F) CORE 2 IN : sequence selector of core 2 IN (POS. / BE.CLP. / CLP.END)(G) IN : parameter setting of core 2 IN(H) OUT : parameter setting of core 2 OUT( I ) CORE 1 OUT : sequence selector of core 1 OUT

POS. : starting procedure by positioning of mold plate BF. OPEN. : starting procedure before mold opening OPEN END : starting procedure at mold opening end position

( J ) CORE 2 OUT : sequence selector of core 2 OUT (POS. / BF.OPEN / OPEN END)

07/06/1999 < CORE > 19:32:29 CORE 1 : TIME CORE 1 IN:POS. CORE 1 OUT:POS. CORE 1 PRS. SPD. TIME POS. IN 50 35 19.9 1.0 OUT 55 38 22.0 1.0

CORE 2 : TIME CORE 2 IN:POS. CORE 2 OUT:POS. CORE 2 PRS. SPD. TIME POS. IN 30 35 1.9 680.0 OUT 35 38 2.0 680.0

A

C

D

E

B

F

G

H

I

J

4 - 9

Description : De-molding devices (Ejector / air blow) operating screen

Instruction : (A) EJECT FWD. : parameter setting of ejector forward stage(B) EJECT RTN. : parameter setting of ejector retract stage(C) EJECT TYP : ejector operate mode selector

CONT. : Continue ejection completed by EJECT CT setting (whole stroke) VIB. : Vibratory ejecting (less stroke oscillating at eject forward end sensor) HOLD : single ejection and held on forward end position OFF : disable of ejection device

(D) MOVE-SIDE : switch of air blow valve A (assemble at movable plate)(E) FIX-SIDE : switch of air blow valve B (assemble at fix plate)(F) MOLD POS. : present position display of movable plate(G) EJECT CT : setting for ejection frequency

(1) Air blow A & B are simultaneous with mold opening, and completed by during time setting.(2) Air blow A & B will be forced to stop against clamping actuate

07/06/1999 < EJECT > 19:32:29 EJECT PRS. SPD. STOP EJECT FWD. 66 45 3.8 EJECT RTN. 50 50 EJECT TYP : VIB EJECT CT :10 TIMES BLOW FUNT DELAY TIME MOVE-SIDE ON 0.5 3.0 FIX-SIDE OFF 1.2 3.8 MOD POS.: 999.9mm

A

C

D

E

B

F

G

4 - 10

6. Nozzle Unit and Memory Screen

Description : Operating screen of mold height device and injection carriage (nozzle)

Instruction : (A) NZ.U.FWD.1 : carriage forward setting 1 (fast stage)(B) NZ.U.FWD.2 : carriage forward setting 2 (cushioning stage actuate by forward sensor)(C) NZ.U.RTN. : carriage return parameter setting(D) MAN.ADJ.: mold height adjustment operating data at manual mode (F&B)(E) SLOW ADJ. : operating data of slow mold height adjustment (stepping / pulsation)(F) SLOW CLOSE : slow clamping parameter setting (enable on Mold Adj. mode only)(G) SLOW OPEN : slow opening parameter setting (enable on Mold Adj. mode only)(H) PRESET : presetting parameter and switch for amplified circuit D/A1&2 channels( I ) AUTO ADJ.: Auto mould height adjustment function switch( J ) Carriage forward cushioning stage duration setting

(1) Carriage forward cushioning stage only run on semi-auto or auto mode only(2) Carriage cushioning procedure : at automatic mode process, when carriage forward touched the

limiting switch, timer to go to count down the remaining forward duration(3) Mold adjustment data of pressure (PRS.) & speed (SPD.) are both way setting of thinning & thickening

07/06/1999 < NZ. UNIT > 19:32:29 NZ. UNIT PRS. SPD. TIME NZ.U.FWD.1 30 55 NZ.U.FWD.2 40 28 0.8 NZ.U.RTN. 40 43 MOLD ADJ. PRS. SPD. FUNT. MAN. ADJ. 60 30 SLOW ADJ. 55 28 SLOW CLOSE 35 35 SLOW OPEN 33 30 PRESET 140 100 OFF AUTO ADJ. OFF

A

C

D

E

B

F

G

HI

J

4 - 11

Description : Molding data memory screen

Instruction : (A) ACES. No. : access number selector of molding parameter (file save / load code 01-60)(B) LOAD / SAVE / DELE : Function selector(C) No. : module number (module code 01-60)(D) FILENAME : Module name display ( English text and number)(E) PAGE : inquire the current module number (01-60)(F) Date : date recording for the files

(1) LOAD = loading data from inner memory for operate(2) SAVE = saving present operating data to inner memory(3) DELE = deleting file at memory area(4) For safety reason, LOAD data at Manual mode only

07/06/1999 < M.MEMORY > 19:32:29 ACES No.: 59 FILENAME : CUP LOAD SAVE DELE PAGE : 1/06 (No) FILENAME DATE 01 DISK 03/10/1999 02 ARICO 28/12/1999 03 VERDURE 08/10/2000 04 05 06 07 08 09 10

A

B

C

D

E

F

4 - 12

7. Quality Control 1 and 2 Screen

Description : Production monitor page 1

Instruction : (A) COOL T. : parameter setting of cooling time(B) CYC.DLY. : parameter setting of cycle delay (interval time of cycle restart)(C) CYC.ALM. : parameter setting of cyclical time limit (cycle alarm)(D) CLE.ALM. : parameter setting of mold close limiting time(E) OPN ALM. : parameter setting of mold open limiting time(F) INJ.ALM. : parameter setting of injection limiting time(G) REC.ALM. : parameter setting of charge (plasticization) limiting time(H) PHO.ALM. : parameter setting of photo detector limiting time(I) LANGUAGE : Chinese / English display selector(J) S.B.FUNT : sequence selector of suck back function

AFTER CO : suck back acts at cooling end and before mold open AFTER RE : suck back start from charge complete

(K) INJ.TYP. : Injection stage completion mode selector POS. : injection stage switch to holding stage by position TIME : injection stage switch to holding stage by time

(L) INJ.MON. : Injection monitor switch (injection target detection)(M) INJ.UP. : injection target upper limit setting (injection target detection)(N) INJ.LO : injection target lower limit setting (injection target detection)(O) AUTO-NZB : auto carriage backward function selector (oil pressure nozzle)(P) PHO. USE : cycle re-start device selector (ON=photo sensor, OFF=timer)(Q) USE ROBOT: robot selector

07/06/1999 < Q.C.1 > 19:32:29 COOL T. :123.5SEC S.B.FUNT : AFTER CYC.DLY.: 2.5SEC INJ.TYP. : POS. CYC.ALM.:999.9SEC INJ.MON : OFF CLE.ALM.: 99.8SEC INJ.UP :023.5mm OPN.ALM.: 90.0SEC INJ.LO :015.3mm INJ.ALM.: 60.0SEC AUTO-NZB : OFF REC.ALM.: 60.0SEC PHO.USE : OFF PHO.ALM.: 35.0SEC USE ROBOT: OFF LANGUAGE: ENG.

A

C

D

E

B

FG

I

J

KL

M

N

O

H

PQ

4 - 13

Description : Production monitor page 2

Instruction : (A) CURRENT : Current shot counter display(B) SET NO. : production counter setting (shot quota)(C) SHUT DOWN : auto shut down function selector (counter break)(D) CLEAR NO : Counter reset (Clear counter valve to zero)(E) INTERVAL : Interval cycle of auto lubrication(F) LUBRI.T : Lubricating duration timer(G) TOTAL : Total shots amount column (include good and defect products)(H) PACK : Packing counter column (only accumulate good products)( I ) FAIL : Defect / fail product shots counter

07/06/1999 < Q.C.2 > 19:32:29 PRO.SET TOTAL PACK FAIL CURRENT 234567 123456 0005 SET NO. 900000 090000 0100 SHUT DOWN ON OFF ON CLEAR NO OFF OFF OFF INTERVAL : 180 SET LUBRI.T : 80 SEC

A

C

D

E

B

F

G H I

4 - 14






Chapter 7 Maintenance & Trouble Shooting



1. Diagrammatic Explication of Injection Unit . . . . . . . . . . . . . . . . . . . . . . . . . 2. Diagrammatic Explication of Clamping Unit . . . . . . . . . . . . . . . . . . . . . . . . 3. Basic Data Presetting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Manual Operation Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Operation mode Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5 - 25 - 45 - 65 - 95 - 13

5 - 1

1. Diagrammatic Explication of Injection Unit

Diagram for inject process

1. The setting parameters are referred to the right-hand table for injection parting-stage data

2. The position setting of inject stage must be settled decreasingly , but increasing with alarm

3. The time parameter of hold pressure stage is the period time setting

Hol

d (1

)

30 404540

2043 45

35

5045

7050

100

130

Inj.

(1)

inje

ctio

n st

age

Hol

d (2

)

Hol

d (4

)

Hol

d (3

)

4050

Hold stage(time control)

pressure %flow %

Screw actualposition (mm)

3.0789.9600.0500.010.0

InjectLow-Limit Inject Monitor

Inspect Area

0 789.9

Inj. Direction

(Decrease order)

Inject LimitStopped position of

plasticizing/suck back

5.5

InjectUp-Limit

4.5

Inj.

(2)

Inj.

(3)

Inj.

(4)


SCREW POS.:789.9 mm

5 - 2

////

Diagram explication for charge process

1. The parameter setting are refereed to th right-hand table for charge

2. The position setting of suck 1 and charge must be settled decreasingly , but increasing with alarm

3. The position parameter of suck 2 is the position setting of suck 2 have to increase *The modification of the final charge position would not change the stroke of suck 2 but ending position

4. The final-stop position of screw maybe little different from the setting position of charge/suck II (It depends on the inertia of mechanic motion and system)

4550

3035 33

3375120

4050

5.0 60.0 140.0120.090.080.0

0

Pressureflow

(increase order)

Plas

ticiz

ing/

Suck

Bac

kst

age

Direction Of Charge/Suction Back

deca

mp.

pla.

(1)

pla.

(2)

InjectionEnd Position

ScrewPosition (mm)

Suck Back pos.=Pla.(3)+Suck =120.0+20.0 =140.0mm

pla.

(3)

Suck

bac

k

Decompress zone

07/06/1999 < CHARGE > 19:32:29 POS. PRS. SPD. PRE-SUCK 60.0 30 35 CHARGE 1 33 33 CHARGE 2 80.0 120 75 CHARGE 3 90.0 50 40 CHARGEEND 120.0 SUCK-BK. + 20.0 45 50 : 999 RPM SCREW POS:809.4mm

5 - 3

2. Diagrammatic Explication of Clamping Unit

Diagram explication for close-mold process

1. The parameter settings are refereed to the right-hind table for close mold

2. The position parameters of close-mold stage are the initial position setting

3. The position parameters of close-mold stage are settled decreasingly , but increasing with alarm

4. The time parameter of low-pressure stage is the alarm of time-limit

5. The final stop position of close mold may be little different from the setting position with no-load / light load condition

pressure

flow

120

actual position ofmovable platen (mm)

Direction Of Close-Mold(decrease order)

lock-up

2590

3530

100

ClampingStage

Open completePosition

880.0889.9 15.5100.0 Clamping completePosition (actual)

0 > 2.0

lock-uppos. set

protectpos. set

protectiontimer

40

Clo

se 1

40

07/06/1999 < MOLD > 19:32:29 POS. PRS. SPD. TIME CLOSE 1 40 40 CLOSE 2 880.0 120 100 PROTECT 100.0 30 35 3.8 LOCK-UP 15.5 90 25 POS. PRS. SPD. OPEN 1 130 33 OPEN 2 23.8 68 100 OPEN 3 650.0 40 40 OPEN 4 880.0 30 30 OPEN END 889.0 FAST CL.: MOLD POS.:889.9mm

Clo

se 2

Prot

ect

5 - 4

Diagram explication for open mold process

1. The parameter setting is referred to the right hand table for open-mold

2. The position parameter of open-mold stage is the initial position setting

3. The position parameter must be settled increasingly , but increasing with alarm

4. The final-stop position of open mold may be little different from the setting position

Pressure

Flow40

Movable platenposition (mm)

Opening Direction(Increase order)

33

130

9968

40

OpeningStage

23.8

clamp completepos. (actual)

0 > 2.0

open 2 pos.set

650.0

open endpos. set

899.0880.0

open 3 pos.set

open 4 pos.set

Ope

n 4

30

30

07/06/1999 < MOLD > 19:32:29 POS. PRS. SPD. TIME CLOSE 1 40 40 CLOSE 2 880.0 120 100 PROTECT 100.0 30 35 3.8 LOCK-UP 15.5 90 25 POS. PRS. SPD. OPEN 1 130 33 OPEN 2 23.8 68 100 OPEN 3 650.0 40 40 OPEN 4 880.0 30 30 OPEN END 889.0 30 30 FAST CL.: MOLD POS.:889.9mm

Ope

n 3

Ope

n 2

Ope

n 1

5 - 5

3. Basic Data Presetting

Modification step of parameter 1. Find out the data screen need to be modify 2. Push cursor key to find out the place of the data need to be modify 3. Input the final Modifiable Parameter 4. Push enter key to confirm input or move out the cursor key same as input confirm

Example : Modify Injection Position stage 3 from 500 to 100

Before After

press screen selector at once

press cursor key To find out the place of the data need to be modify

press data key to input the right valve

press enter key to confirm input

Modification complete

ENTER

1 A B C

0+ , -

0+ , -

0+ , -


SCREW POS.:789.9 mm


SCREW POS.:789.9 mm

5 - 6

Select function ON/OFF step

1. Open the page of the function that need to On / Off2. Push cursor to find out the place of the function need to modify3. Push enter key to change ON/OFF or controllable status

Example : Switch the ejection mode from OFF to Hold

Before After

Press screen selector to choose screen

press cursor key To find out the place of the data need to be modify

press enter key to switch and confirm input

Modification Finish

ENTER

07/06/1999 < EJECT > 19:32:29 EJECT PRS. SPD. STOP EJECT FWD. 66 45 3.8 EJECT RTN. 50 50 EJECT TYP:HOLD EJECT CT:10 TIMES BLOW FUNT DELAY TIME MOVE-SIDE ON 0.5 3.0 FIX-SIDE OFF 1.2 3.8 MOD POS.: 999.9mm

07/06/1999 < EJECT > 19:32:29 EJECT PRS. SPD. STOP EJECT FWD. 66 45 3.8 EJECT RTN. 50 50 EJECT TYP:OFF EJECT CT:10 TIMES BLOW FUNT DELAY TIME MOVE-SIDE ON 0.5 3.0 FIX-SIDE OFF 1.2 3.8 MOD POS.: 999.9mm

5 - 7

Read / write step of module memory1. Open the page of module memory2. Move the cursor the "save number" and input one of "1~60" that you need to read/write in module 3. Move the cursor to MOLD NAME and input Name Of English /Number4. Push 0~9 to input annotated module5. Move the cursor to read/write place and push enter to confirm input6. Push enter again to confirm input

Example : Saving operating data at memory 01 FILE NAME : DISKBefore After

press screen selector at once

press cursor key to ACES field and input "01"

press cursor key to FILENAME field and input "DISK" (to input "DISK", please refer to these steps list below)

press key at once, then press to charge decided character

Repeat the step 3 & 4 to complete input characters "DISK"

press cursor key to SAVE field and press to confirm (the computer will show "Please push again to confirm" )

If you confirm all data is correct, please repeat push to confirm input

Saving Operating Data Procedure complete

ENTER

ABC2 D E F

ENTER

07/06/1999 < M.MEMORY > 19:32:29 ACES No.: 01 FILENAME : DISK LOAD SAVE DELE PAGE : 1/06 (No) FILENAME DATE 01 DISK 03/10/1999 02 03 04 05 06 07 08 09 10

07/06/1999 < M.MEMORY > 19:32:29 ACES No.: 01 FILENAME : LOAD SAVE DELE PAGE : 1/06 (No) FILENAME DATE 01 02 03 04 05 06 07 08 09 10

5 - 8

4. Manual Operation Description

Push manual key at once (Let machine return to Manual Mode)

Open mold action:

(1) Push key till the mold stop the final position(Machine will co-operate with CORE and Robot devices automatically)

(2) Release , then stop output

Close mold action

(1) Please close the emergency door(s) first

(2) Push key till the mold stop the final position(Machine will co-operate with CORE and Robot devices automatically)

(3) Release , to stop the action

Nozzle advance

(1) Push key to make the table forward(Manual operation will not affected by limiting switch)

(2) Release to stop the action

Nozzle retreat

(1) Push key to make the table backward(Manual operation will not affected by limiting switch)


Injection action

(1) Push to do injection motion(Disable by actual temperature lower than "LO Limit" setting)


5 - 9

Suck Back(1) Push to do the suck back action

(Disable by actual temperature lower than "LO Limit" setting)

(2) Release to stop action

Auto Purge:

(1) Push key to start auto purge function , and LED will be ON(Disable by actual temperature lower than "LO Limit" setting)

(2) Repeat Push key to stop purge action and LED will be OFF

Plasticization :

(1) Push key to start charging action. Push again to stop(Disable by actual temperature lower than "LO Limit" setting)

Ejector Retract :

(1) Push key to start ejector retraction(active on mold opening end position only)


Ejector Advance :

(1) Push key to start ejector retraction(active on mold opening end position only)


Core Function

(1) Press core key at once to start function

(2) Release core key to stop the action

CORE (1/2) IN :

(1) Press key to active Core "1/2" (unscrew) IN to the mold(Enable on suitable position of movable platen only)


5 - 10

CORE (1/2) OUT :

(1) Press key to active Core "1/2" (unscrew) OUT to the mold(Enable on suitable position of movable platen only)


Air Blowing :

(1) Press key to active air blow A & B valve


Mold height adjustment function switch :

(1) Press key at once to switch ON the mold height adjustment function(Clamping and Opening with switch to Slow Close and Open mode automatically)

(2) Press key at once to stop the action

Slow mold height adjustment function switch :

(1) Press key at once to switch ON the Slow mold height adjustment function

(2) Press key at once to stop

Mold adjustment retract (thickening) :

(1) Press key to active mold adjustment retract action

(2) Release or Push to stop the action(If M. MOLD ADJ. Function Is "ON", press above key once for move one gear (pulse))

Mold adjustment advance (thinning) :

(1) Press key to active mold adjustment advance action

(2) Release or Push to stop the action(If M. MOLD ADJ. Function Is "ON", press above key once for move one gear (pulse))

RESET

RESET

5 - 11

Manual Lubrication :

(1) Press key at once to start the lubrication at once


Motor :

(1) Press key at once to start the motor


Heater :

(1) Press key at once to start heater


Note.: 1. We system shut down, please wait one minute for re-start.2. After motor started, please wait one minute for loading.

MOTOR

MOTOR

HEATER

HEATER

5 - 12

5. Operation mode Description

Manual mode :

(1) press once to take operation by manually keys

Semi-auto mode :

(1) press once to take operation at semi-auto mode

(2) Open and close the front door to start semi-auto cycle

(3) Until De-molding (ejection) complete, open and close the front door to re-start next cycle

(4) press at once to stop all action immediately and return to manual mode

Auto mode :

(1) press once to take operation under fully auto mode

(2) Open and close the front door to start auto cycle

(3) Until De-molding (ejection) complete, open and close the front door to re-start next cycle or

(4) use interval timer, robot or photo sensor to recover

(5) press at once to stop all action immediately and return to manual mode

Note : Never LOAD data from memory under semi-auto or auto mode

5 - 13









1. Power distribution diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2. Main box connector distribution diagram. . . . . . . . . . . . . . . . . . . . . . 3. FA-1 KAD module connection . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. FA-2 TC module connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. FA-3 CLCD module connection . . . . . . . . . . . . . . . . . . . . . . . . . . 6. FA-4 IO module connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7. FA-6 IO3 module connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8. Transformer color of wiring . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .

6 - 26 - 36 - 66 - 86 - 136 - 146 - 166 - 20

6 - 1

1. Power distribution diagram

How to select Pac and Fac power source of FPV-01 Amplifier board ?There are AC 50V and AC 24V 2 kinds specification .FPV-01 Amplifier board applicable specification like below :

(PRESSURE VALVE COIL) P = 1A 50 ohm(FLOW VALVE) F = 1A 24 ohm

Please follow below formula :V = I x R ; Voltage = Current x Resistance

For Example : Use YUKEN Pressure/Flow proportion valve ,(Pressure Coil) P = 40 ohm , (Flow Coil) F = 1A 10 ohmPac = 1A x 40 ohm = 40V ; Because 40V close 50V ,So Pac please choose AC 50V. And Fac = 10V ,So please choose Fac AC 24V.

Note: 1. The wiring from power supply to transformer : distance60, uses 2.5mm cross section cable

2. The power line of power supply and controller must use the line with > 2.0 MM cross section cable3. 10 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 1&2, PAC=24VAC4. 40 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 2&3,PAC=50VAC5. 10 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 1&2, PAC=24VAC6. 40 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 2&3,PAC=50VAC

POWER BOARD

MAIN BOXFBUS-05

FPV-01AMPLIFIER

PRESSURE VALVEFLOW VALVE

Refer VOLTINPUT

FLOW VALVEPOW.SOURCE

AMPLIFIER POWER SOURCE

FPW-01

OUTPUT ELEMENTPOWER SOURCE

INPUT ELEMENTPOWER SOURCE

ACIN

220VACor 380V

POWERSUPPLY

VPE-321V 21V E 5V+12V 0V0V-12V

EMI

FILTER

LOAD

LINE

21V21V

VOGO

VIGI

FacPac

P+ P- F+ F- Vp+ Vf+Vp- Vf-

015V

15V

201 202 203 204

Emergency Stop SW

Wiring =1.25mm2

5A

NL

5A

Transformer F-4

F-40V

200V220V380V15V0V

15VE

0V24V50V0V

24V50V0V

21V0V

21V

1.5A

1.5A

1.5A

5A

8A

Purple

Coffee

Yellow-Green

YellowBlack

Yellow

White

Red Light-green AshPink

Blue

Red

Red

White

0-1A

0-1A

6 - 2

2. Main box connector distribution diagram

(1) J1 is (FA-1 KAD board) keyboard socket connecting to operation panel(2) T2 is (FA-1 KAD board) pulsation and his power input(3) T3 is (FA-1 KAD board) channels of A/D 1&2 (4) T4 is (FA-1 KAD board) channels of A/D 3&4 (option) (5) T5 is (FA-1 KAD board) 4 channels D/A output(6) T6 is (FA-2 TC) board 24VDC output of heater control(7) T7 is socket of 8 channels of thermocouple input at (FA-2 TC) board(8) J2 is (FA-3 CLCD) board down load PLC program port(9) J3 is (FA-3 CLCD) board monitor PLC program port(10) J4 is (FA-3 CLCD) board LCD socket connecting to operation panel(11) T8 are input ports 1-16 at (FA-4 IO) board "1(12) T9 are output ports 1-16 at (FA-4 IO) board "1(13) T10 are input ports 17-32 at (FA-6 IO3) board "2(14) T11 are output ports 17-32 at (FA-6 IO3) board "2

+5v+5v00-12v+12v

FA-1 KAD

J1

T2

T3

T4

T5

FA-2 TC

T6

T7

FA3 CLCD

J2

J3

J4

FA-6 IO3

T10

T11

FA-4 IO

T8

T9

T1

VPE-3

6 - 3

(1) J1 is (FA-1 KAD board) keyboard socket connecting to operation panel(2) T2 is (FA-1 KAD board) pulsation and his power input(3) T3 is (FA-1 KAD board) channels of A/D 1&2 (4) T4 is (FA-1 KAD board) channels of A/D 3&4 (option) (5) T5 is (FA-1 KAD board) 4 channels D/A output(6) T6 is (FA-2N) board 24VDC output of heater control(7) T7 is socket of 8 channels of thermocouple input at (FA-2 N) board(8) J2 is (FA-3 CLCD) board down load PLC program port(9) J3 is (FA-3 CLCD) board monitor PLC program port(10) J4 is (FA-3 CLCD) board LCD socket connecting to operation panel(11) T8 are input ports 1-16 at (FA-4 IO) board "1(12) T9 are output ports 1-16 at (FA-4 IO) board "1(13) T10 are input ports 17-32 at (FA-6 IO3) board "2(14) T11 are output ports 17-32 at (FA-6 IO3) board "2

+5v+5v00-12v+12v

FA-1 KAD

J1

T2

T3

T4

T5

FA-2N

T6

T7

FA3 CLCD

J2

J3

J4

FA-6 IO3

T10

T11

FA-4 IO

T8

T9

T1

VPE-3

6 - 4

Data bus bar diagram (FBUS-05)

Enable insert or pullDisable insert or pull

Note : (1) T1 is terminal of power supply(2) Slot 01 to Slot 05 are the Data Bus of Europe ISA 96 Type, please unplug the pin first,

and then pull / push the board.

SLO

T 0

1

SLO

T 0

5

SLO

T 0

2

SLO

T 0

3

SLO

T 0

4

+5v

0v

0v

+12v

-12v

T1

+5v

If screw ditch upBoard on behalfLock conditionBoard can notpush/pull

If screw ditch flatBoard onbehalf Release conditionBoard can push/pull

Fix

scre

w(B

efor

e pu

sh/p

ull t

he b

oard

mus

t be

flat t

he sc

rew

push

/ pu

ll ha

ndle

6 - 5

3FA-1 KAD board AD/DA moduleHigh speed counter and Operate panel connection diagram

Keyboard inter face connection diagram

D-S

UB

37

PIN

LCD

T 3

J 4

J 1

201

202

203

204

205

206

207

208

FA-3 CLCD LCD(1)

CNT1

T 2

151

152

153

150

154

V1

D-S

UB

15

PIN

T 3155

156

157

158

159

160

161

162

T 4163

164

165

166

167

168

169

170

CNT2

CNT3

CNT4

AD1+

VS1

AD1-

FG1

VS2

AD2+

AD2-

FG2

AD3+

VS3

AD3-

FG3

VS4

AD4+

AD4-

FG4

T 3

DA1-

DA1+

DA2+

DA2-

DA3+

DA3-

DA4+

DA4-

T 5

D-S

UB

37

PIN

LCDOperatepanel

T 3

J 4

J 1

Insert to FA-3 CLCDboard LCD(1) port

FA-1 KAD

KB

FA-1 KAD

KB

CNT1

T 2

151

152

wiring

153

150

154

V1

D-S

UB

15

PIN

T 3155

156

157

158

159

160

161

162

T 4163

164

165

166

167

168

169

170

CNT2

CNT3

CNT4

AD1+

VS1

AD1-

FG1

VS2

AD2+

AD2-

FG2

AD3+

VS3

AD3-

FG3

VS4

AD4+

AD4-

FG4

T 3

DA1-

DA1+

DA2+

DA2-

DA3+

DA3-

DA4+

DA4-

T 5D/A 1 + (ref.volt of amplifier)D/A 1 - (ref.volt of amplifier)D/A 2 + (ref.volt of amplifier)D/A 2 - (ref.volt of amplifier)D/A 3 + (spare)D/A 3 - (spare)D/A 4 + (spare)D/A 4 - (spare)

input element power "VI 24V+RPM speed pulsing input (GI-)unscrewing 1 pulsing input

mold adjusting pulsing inputunscrewing 2 pulsing input

high speed counter input

inj. potentiometer power (V1)inj. potentiometer signal (V1in)inj. potentiometer common(G1)inj. potentiometer earthing (E1)mold potentiometer power (V2)mold potentiometer signal (V2in)mold potentiometer com. (G2)mold potentiometer earthing (E2)

ejector potent. power (V3)ejector potent. signal (V3in)ejector potent. common (G3)ejector potent. earthing (E3)carriage potent. power (V4)carriage potent. Signal (V4in)carriage potent. common (G4)carriage potent. earthing (E4)

6 - 6

FA-1 KAD board wiring diagram

Note (1) Rheostat (VR1-8) on FPV-01 amplifier are :VR1 (F up) : ramp up regulator for flow current VR5 (P up) : ramp up regulator for pressure currentVR2 (F down) : ramp down regulator for flow current VR6 (P down) : ramp down regulator for pressure currentVR3 (F min) : adjustment of the bias of flow valve VR7 (P min) : adjustment of the bias of pressure valve

(dead band) (dead band)VR4 (F max) : adjustment of maximum gain of flow valve VR8 (P max) : adjustment of maximum gain of pressure valve

(2) FPV-01 amplifier are well designed for most commonly proportional valve brand as VICKERS, YUKEN, REXROTH & DAIKIN etc. .. Specific connection as follows,

* 10 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 1&2, PAC=24VAC* 40 pressure proportional valve : FPV-01 board JP1,JP2,JP3 shorted pin of 2&3,PAC=50VAC* 10 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 1&2, PAC=24VAC* 40 flow proportional valve : FPV-01 board JP4,JP5,JP6 shorted pin of 2&3,PAC=50VAC

201

202

203

204

205

206

207

208

50 51 52 53

Wiring to FA-1 KAD board(reference voltage output)

T 3

CNT1

T 2

151

152

153

150

154

V1

T 3155

156

157

158

159

160

161

162

T 4163

164

165

166

167

168

169

170

CNT2

CNT3

CNT4

AD1+

VS1

AD1-

FG1

VS2

AD2+

AD2-

FG2

AD3+

VS3

AD3-

FG3

VS4

AD4+

AD4-

FG4

T 3

DA1-

DA1+

DA2+

DA2-

DA3+

DA3-

DA4+

DA4-

T 5

T 3

DA1-

DA1+

DA2+

DA2-

DA3+

DA3-

DA4+

DA4-

T 5

Ejectorpotentiometer

Carriagepotentiometer

1

0

3

2

1

0

3

2

Clamping potentiometer

Injection potentiometer1

1

1

1

2

2

2

2

3

3

3

3

FPV-01amplifierP/Q board

FacPac

P+ P- F+ F- Vp+ Vf+Vp- Vf-

015V

15V

D/A 1 + (pro. Press.Valve signal)D/A 1 - (pro. Press.Valve signal)D/A 2 + (pro. Flow Valve signal)D/A 2 - (pro. Flow Valve signal)D/A 3 + (spare)D/A 3 - (spare)D/A 4 + (spare)D/A 4 - (spare)

Proportional valvereference voltage signal

ejector potent. power (V3)ejector potent. signal (V3in)ejector potent. common (G3)ejector potent. earthing (E3)carriage potent. power (V4)carriage potent. Signal (V4in)carriage potent. common (G4)carriage potent. earthing (E4)

inj. potentiometer power (V1)inj. potentiometer signal (V1in)inj. potentiometer common (G1)inj. potentiometer earthing (E1)mold potentiometer power (V2)mold potentiometer signal (V2in)mold potentiometer com. (G2)mold potentiometer earthing (E2)

input element power "VI 24V+RPM speed pulsing input (GI-)unscrewing 1 pulsing input

mold adjusting pulsing inputunscrewing 2 pulsing input

high speed counter input

NPNSensor

FPW-01GI -

6 - 7

4FA-2 TC Temperature control module connection diagram

wiringFA-2 TC

T 7

T 12

66

67

68

69

70

71

72

73

301

302

303

304

305

306

307

308

VO

GO

401

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

HT2

HT1

HT3

HT4

HT5

HT6

HT7

HT8

GI

VI

ALM2

ALM1

ALM3

ALM4

ALM5

ALM6

ALM7

ALM8

TC1-

TC1+

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5-

TC5+

TC6-

TC6+

TC7+

TC7-

TC8+

TC8-

T 6

SPARESPARESPARESPARESPARESPARESPARESPARE

connecting element

DC24V-source (FPW-01"GO")

Barrel zone 1 output -24v (SSR)Barrel zone 2 output -24v (SSR)Barrel zone 3 output -24v (SSR)Barrel zone 4 output -24v (SSR)Barrel zone 5 output -24v (SSR)Barrel zone 6 output -24v (SSR)Barrel zone 7 output -24v (SSR)Oil zone "8" output -24v (SSR)DC24V+source (FPW-01"VO")

Thermocouple zone 5 (TC5-)

Thermocouple zone 1 (TC1+)Thermocouple zone 1 (TC1-)Thermocouple zone 2 (TC2+)Thermocouple zone 2 (TC2-)Thermocouple zone 3 (TC3+)Thermocouple zone 3 (TC3-)Thermocouple zone 4 (TC4+)Thermocouple zone 4 (TC4-)Thermocouple zone 5 (TC5+)

Thermocouple zone 6 (TC6+)Thermocouple zone 6 (TC6-)Thermocouple zone 7 (TC7+)Thermocouple zone 7 (TC7-)Thermocouple zone 8 (TC8+)Thermocouple zone 8 (TC8-)

6 - 8

FA-2 TC board wiring diagram

Note: if the temperature zone is not applicable, please connect Tc+ & Tc- Short circuit, then the temperature reading is equal to room temperature.

wiring

T 7

T 12

66

67

68

69

70

71

72

73

301

302

303

304

305

306

307

308

VO

GO

401

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

HT2

HT1

HT3

HT4

HT5

HT6

HT7

HT8

GI

VI

ALM2

ALM1

ALM3

ALM4

ALM5

ALM6

ALM7

ALM8

TC1-

TC1+

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5-

TC5+

TC6-

TC6+

TC7+

TC7-

TC8+

TC8-

T 6


Barrel TC 1 -+

Barrel TC 7 -+

Barrel TC 2 -+

Barrel TC 3 -+

Barrel TC 4 -+

Barrel TC 5 -+

Barrel TC 6 -+

Oil tank TC 8 -+

Heater connector output

FPW-01power board

21V21V

VOGO

VIGI

output element power

input element power

read asfollow page



Temperature Sensor line




6 - 9

FA-2N Temperature control module connection diagra

wiringFA-2N

T 7

T 12

66

67

68

69

70

71

72

73

301

302

303

304

305

306

307

308

VO

GO

401

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

HT2

HT1

HT3

HT4

HT5

HT6

HT7

HT8

GI

24V

ALM2

ALM1

ALM3

ALM4

ALM5

ALM6

ALM7

ALM8

TC1-

TC1+

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5-

TC5+

TC6-

TC6+

TC7+

TC7-

TC8+

TC8-

T 6


connecting element






6 - 10

FA-2N board wiring diagram

Note: if the temperature zone is not applicable, please connect Tc+ & Tc- Short circuit, then the temperature reading is equal to room temperature.

wiring

T 7

T 12

66

67

68

69

70

71

72

73

301

302

303

304

305

306

307

308

VO

GO

401

402

403

404

405

406

407

408

409

410

411

412

413

414

415

416

HT2

HT1

HT3

HT4

HT5

HT6

HT7

HT8

GI

24V

ALM2

ALM1

ALM3

ALM4

ALM5

ALM6

ALM7

ALM8

TC1-

TC1+

TC2+

TC2-

TC3+

TC3-

TC4+

TC4-

TC5-

TC5+

TC6-

TC6+

TC7+

TC7-

TC8+

TC8-

T 6


Barrel TC 1 -+

Barrel TC 7 -+

Barrel TC 2 -+

Barrel TC 3 -+

Barrel TC 4 -+

Barrel TC 5 -+

Barrel TC 6 -+

Oil tank TC 8 -+

Heater connector output

FPW-01power board

21V21V

VOGO

VIGI

output element power

input element power

read asfollow page



Temperature Sensor line




6 - 11

FA-2 TC/FA-2N board heater output connecting to solid state relay (SSR)

FA-2 TC/FA-2N board heater output connecting to magnetic connecter (M/C)

FPW-01(VO power)

VO

H1

H2

H3

H4

H5

H6

6 2345 VS1

5A6C6A 4A5C 4C 2C2A3C3A 1C1A

MC1

R

MC6

R

MC5

R

MC4

R

MC3

R

MC2

R

N

LH m/c

LOAD(OUT)

-+ IN

H1

Hm/c

LOAD(OUT)

-+ IN

H2

LOAD(OUT)

-+ IN

H3

LOAD(OUT)

-+ IN

H4

LOAD(OUT)

-+ IN

H5

LOAD(OUT)

-+ IN

H6

LOAD(OUT)

-+ IN

H7

LOAD(OUT)

-+ IN

H8301 306 307304 305302 303 308

VO

R

S

T

output power(FPW-01)

FA2-TC/FA-2N (heater output)

(zone8)heater

(zone7)heater

(zone6)heater

(zone5)heater

(zone4)heater

(zone3)heater

(zone2)heater

(zone1)heater

highspeedfuse

(HRC)

(zone 1) 58(zone 2) 59(zone 3) 60

(zone 4) 61

(zone 5) 62(zone 6) 63

RELAY 04Load Isolation

M/CCoil

Surge Killer(RC)

6 - 12

5. FA-3 CLCD module connection diagram

FA-3 CLCD

9 P

IN

J 3

9 P

IN

J 2

Editor (PLClanguage)

*On Line Editing Extension*

COM1

COM2

LCD(1)

D-S

UB

37

PIN

LCDOperatepanel

J 4

J 1

Insert to FA1 KAD boardKB port

D-S

UB

15

PIN

PLC programinput port

PLC programmonitor port

6 - 13

6. FA-4 I0 Input & Output interface module connection diagram(Board "1" In 1-16, Out 101-116)

Every I/O board is the same, JP1 position decide I/O board NO. ; if JP1=00 (NO.1 board), IO point list is IN1~16 and OUT1~16

A B

JP1

FA-4 I0wiring

T9

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

VO

GO

VI

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

GI

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

T8input connecting electment

Data Key lock (GI -)

input element power "VI" 24V+Clamping end ( GI -)Photo detector ( GI -)Ejector advance end (GI -)Ejector retract end (GI -)Carriage forward end (GI -)Carriage backward end (GI - )front door switch (GI - )rear door (GI - )

Mold adj. thinning end (GI - )M ld dj d d (GI )Mold adj. thickening end (GI - )Core 1 adv. end (GI - )Core 1 ret. end (GI - )Core 2 adv. end (GI - )Core 2 ret. end (GI - )Motor start complete (GI - )input element common (GI -)

plasticization valve (24v+)

output element power (VO" 24V)clamping valve (24v+)clamp protection valve (24v+)speed clamp valve (24v+)opening valve (24v+)opening buffer valve (24v+)carriage forward valve (24v+)injection valve (24v+)suck back valve (24v+)

carriage backward valve (24v+)ejector advance valve (24v+)ejector retract valve (24v+)mold adj. thinning valve (24v+)mold adj. Thicken valve (24v+)core 1 advance valve (24v+)core 1 retract valve (24v+)OUTPUT COMMON (GO-)

output connecting electment

6 - 14

FA-4 I0 board(NO.1) wiring diagram

T8

NPN

NPN

NPN

wiring

T9

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

VO

GO

VI

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

GI

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

input connecting electment

Data Key lock (GI -)

input element power "VI" 24V+Clamping end ( GI -)Photo detector ( GI -)Ejector advance end (GI -)Ejector retract end (GI -)Carriage forward end (GI -)Carriage backward end (GI -)front door switch (GI -)rear door (GI -)

Mold adj. thinning end (GI -)M ld dj d d (GI )Mold adj. thickening end (GI -)Core 1 adv. end (GI -)Core 1 ret. end (GI -)Core 2 adv. end (GI -)Core 2 ret. end (GI -)Motor start complete (GI -)input element common (GI -)

plasticization valve (24v+)

output element power (VO" 24V)clamping valve (24v+)clamp protection valve (24v+)speed clamp valve (24v+)opening valve (24v+)opening buffer valve (24v+)carriage forward valve (24v+)injection valve (24v+)suck back valve (24v+)

carriage backward valve (24v+)ejector advance valve (24v+)ejector retract valve (24v+)mold adj. thinning valve (24v+)mold adj. thicken valve (24v+)core 1 advance valve (24v+)core 1 retract valve (24v+)OUTPUT COMMON (GO-)

output connecting electment

FPW-01power board

VOGO

VIGI

6 - 15

7. FA-6 I03 Input & Output interface module connection diagram(Board "2" In 17-32, Out 117-132)

Every I/O board is the same, JP1 position decide I/O board NO. ; if JP1=10 (NO.2 board), IO point list is IN17~32 and OUT17~32

FA-6 I03 board 1 and 2 have the same physical circuit laying and identify by the jumper setting of JP1

wiring

A B

JP1

FA-6 IO3

T11

117

118119

120

121

122

123

124

125

126

127

128

129

130

131

132

VO

GO

VI

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

GI

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

T10input element

alarm buzzer m/c(24 )

output element power(VO"24 )core 2 advance valve(24 )core 2 retract valve(24 )air blowing A valve(24 )air blowing B valve(24 )plasticizing back press(24 )robot activate signal m/c(24 )lubricating pump m/c(24 )alarm indicator m/c(24 )

heating control m/c(24 )motor contractor m/c(24 )photo detector m/c(24 )SPARE(24 d )nozzle heater contractor(24 )SPARE(24 d )SPARE(24 d )output element COMMON "GO-"

SPARE (GI -)

input element power "VI" 24V+motor over-load relay (GI -)hydraulic oil level low (GI -)lubrication oil level low (GI -)lube oil pressure low (GI -)robot arm retract end (GI -)emergency stop (GI -)SPARE (GI -)SPARE (GI -)

SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)input element COMMON "GI-"

output element

6 - 16

FA-6 I03 board(NO.2) wiring diagram

FPW-01power board

VOGO

VIGI

NPN

NPN

wiring

T11

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

VO

GO

VI

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

GI

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

T10input element

SPARE (GI -)

input element power "VI" 24V+motor over-load relay (GI -)hydraulic oil level low (GI -)lubrication oil level low (GI -)lube oil pressure low (GI -)robot arm retract end (GI -)emergency stop (GI -)SPARE (GI -)SPARE (GI -)

SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)SPARE (GI -)input element COMMON "GI-"

alarm buzzer m/c(24 )

output element power(VO"24 )core 2 advance valve (24v+)core 2 retract valve (24v+)air blowing A valve (24v+)air blowing B valve(24 )plasticizing back press. (24v+)robot activate signal m/c (24v+)lubricating pump m/c(24 )alarm indicator m/c(24 )

heating control m/c (24v+)motor contractor m/c (24v+)photo detector m/c (24v+)SPARE(24 d )nozzle heater contractor (24v+)SPARE(24 d )SPARE(24 d )output element COMMON "GO-"

output element

please see follow page ofexternal power control

6 - 17

FA-6 IO3 module connecting to external power control wiring

Load 1 : lube pump (122) Load 2 : indicator (123)Load 3 : buzzer (124)Load 4 : heater (125)Load 5 : motor (126)Load 6 : nozzle (129)

Note .: Please make sure of voltage specification of output device before connection

1A - 1C : robot activate signal2A - 2C : spare relay connector3A - 3C : spare relay connector4A - 4C : spare relay connector5A - 5C : spare relay connector6A - 6C : spare relay connector

Note: 1. Please make sure of voltage specification of output device before connecting2. Relay 05 board employ GO" (DCV-) for COMMON port to control 24V output elements.

FPW-01(GO)GO

(121)

6 2345 G1


RELAY 05isolation Relay board

surge killer(RC)

RELAY 05isolation Relay board

FPW-01(GO)GO

6 2345 G1


L

(122)(123)(124)

(125)

(126)(127)

RR R R R R

N

loadingcontractor

coil

Load

1

Load

2

Load

6

Load

5

Load

4

Load

3

6 - 18

FA-4 IO Input & Output interface module wiring diagram(Optional board "3" In 33-48, Out 133-148)

The Input and Output Card (FA-4 IO) of FA-type system is the same in basic wiring. It depends on the jumper pin selector (JP1). (Please see below)

Note : 1. FA-4 IO board 1, 2 & 3 have the same physical circuit laying and identify by the jumper setting of JP12. Any power of I/O board and system can not be connected together. (even if the annotated voltage is the same ) If the voltage is unstable / variable, it will cause eddy current to damage system. (like VI, VO, GI, GO)

F4-IOelement wire

TS5,S6input element power " VI VI

INP

UT# 33 ~ 48

GIinput element COMMON GI

optional inputport 33 ~ 48

~

S7,S8

output element power "VO VO

OU

TPU

T# 133 ~ 148

GOoutput COMMON "GO

optional outputport 133 ~ 148

~A B

A BBoard ""

Input 01 ~ 16 Output 101 ~116

Board ""Input 17 ~ 32

Output 117 ~132

Board ""Input 33 ~ 48

Output 133 ~148

JP 1

6 - 19

8. Transformer color of wiring

Blackish Green

Transformer F-4

0V24V50V

1.5A

1.5A

5A

8A

0V200V

1.5A220V380V15V

15V0V

E

WhiteBlueOrangeRedYellow

Yellow

Green/Yellow

Black

PurpleCoffee

PinkAsh

Light BlueWhiteWhiteRedRed

0V24V50V

0V21V

0V21V

6 - 20





Chapter 5 operation and Control



Chapter 7 Maintenance & Trouble Shooting

1. Inspection Procedure of Controller . . . . . . . . . . . . . . . . . . . . . . . . . 2. Calibration Procedure of Machine . . . . . . . . . . . . . . . . . . . . . . . . . . 3. Inspection and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4. Alarm Message Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7 - 27 - 37 - 47 - 5

7 - 1

1. Inspection Procedure of controller

Initial check procedure of controller

Re-check the wiring of each power, to make sure the wiring is connect (include GND)

Make sure the connection of Input & Output equipment is correct

Make sure that there are NO any sundries on fan and main board

Unplug the board of FA-1~FA-6 in main box, then prepare to turn on the power

First, turn on the single power to check every power supply is correct

Under the correct power supply, shut down the power and then plug the FA4,FA6 IO board After turn ON the power, set the FA1, FA2 in controller

Turn on the power again to check the relative power light is on correctly

Shut down the

ARICO FA1

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Transcript of ARICO FA1