argentina frac supply chain impact 2014
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Transcript of argentina frac supply chain impact 2014
Impacts of shale on Argentina’s labor, infrastructure and raw materials marketsAlex Fleming, Senior Manager, Ernst & Young LLPOil & Gas Advisory, Performance Improvement
Page 2
The US was caught off guard by the shale revolution, which caused significant negative impact and “bullwhip” behavior in supply chains
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Natural gas gross width Crude oil production
Tcf
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US domestic O&G production
Sources: US Bureau of Labor Statistics, US Energy Information Administration, Spears Oilfield Market Report 2014, India NCDEX Price History
Shale
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Price of oil (WTI) and natural gas (Henry Hub)
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Hydraulic fracturing Directional drilling Specialty chemical
Key unconventional services market size
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Guar Spot Price (NCDEX) 2002=100
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Sample guar price index (India NCDEX Spot Quotes)
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Towns, regions and suppliers are still playing “catch-up” to make shale sustainable and reduce impact
Bakken in North Dakota and Wyoming
Eagle Ford in Texas
Marcellus & Utica in Pennsylvania, Ohio, West Virginia
Sources: US Energy Information Administration, listed publications
“State and local officials are struggling to get their bearings in the midst of problems ranging from acute housing and labor shortages to rapidly increasing demands on public services.” – 1 Oct. 2013, National conference of state legislatures
“In Williston, the quiet open prairie has turned into an industrial zone. Thousands of trucks used for drilling operations rumble along roads built for far less traffic. The lack of housing forces many newcomers to live in cars and campers. Grocers can't keep shelves stocked. Police, firefighters, hospital workers, trash collectors and teachers are overburdened.” – 1 June 2013, HR Magazine
“… drilling waste hauling and disposal worries have overshadowed the economic boom that oil and gas activity has brought to the South Texas region …” – 10 July 2013, NGI Shale Daily
“Nueces County is vying for a slice of the multimillion dollar fund Texas lawmakers set aside to help counties with roads damaged by oil field traffic.” – 18 Dec. 2013, Corpus Christi Caller-Times
“Roads in the Eagle Ford Shale are under intense pressure from the voluminous truck traffic that now runs up and down South Texas highways — literally hundreds of trips per day on many of them. What is becoming apparent is that there is a disconnect in the Texas political economy between how tax revenues are generated and how roads are then funded.” – 24 Oct. 2013, San Antonio Business Journal
“The problem has been finding enough workers …” – 2 Aug. 2013, SA Express News
“New York’s cities and towns can block hydraulic fracturing within their borders, the state’s highest court ruled.”– 30 June 2014, Bloomberg
“As of April 2011, only 15 sewage treatment plants statewide were accepting flowback water. That same month, DEP asked drilling companies to stop bringing frack water for treatment at these facilities because of mounting water quality concerns.” – April 2011, Penn State
“Major companies have announced the intent to pursue cracker facilities in this region … a major refining operation has been reborn, and LNG export facilities are on the table. And all this has thrown off tremendous infrastructure development work … generating business for local industries, including steel, specialty chemicals and materials, sophisticated process equipment and the high-tech research.” – 23 June 2014, Metropolitan corporate counsel
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The impact of shale development manifests itself in infrastructure, labor markets and government regulatory efforts
Infrastructure
SituationThe rapid increase in economic activity raises the number of workers, transients, support and logistical needs for communities within the field and the supply chain locations.
ComplicationsMany communities are small and not able to deal with the sheer number of people; basic services become strained to the breaking point. The pace of “normal wear and tear” increases exponentially.
Example impacts• Road paving falls behind• Temporary housing cannot be
built fast enough• Insufficient restaurants/stores.• Schools/hospitals overloaded
and understaffed
Labor
SkillsShale fields require all relevant petroleum and services skills, as well as support for all logistical and administrative activities. Even with complete labor participation, “rotator” workers have been required in almost all US shale fields.
EducationSchools and universities will need to rapidly focus on vocational training for drivers, industrial fields and waste management, as well as normal engineering and management skill sets.
Example impacts (US$)• A truck driver in the Bakken can
make $100k−$150k per year (the same as an experienced engineer or MBA in other places)
• Retailers and fast food chain in Williston offering signing bonuses (~$10k) to attract entry-level staff
Regulation
LandscapeImpacts from shale permeate to air, water, land and basic infrastructure. These areas fall under different laws and areas of influence.
ComplicationsMany provinces and localities will assert the needs of citizens through (sometimes) ill-informed local decision- makers. Though these people are not the mineral owners or investors, they have the ability to stop work through other choke points (local labor unions, community organizations).
Example impacts• Several towns and counties in
the state of New York banned fracturing altogether.
• Labor unions in several states negotiate directly with E&P companies to put pressure on service companies and suppliers.
Page 5
300 quantitative assumptions based on field planning and well pad design
EY’s proprietary work developing impact models has been used to support analysis for clients and governments
Governments/regulators
► Anticipated needs for capital► Revenue projections and assumptions► Inferred tax benefits► Required infrastructure investments
Operators
► Projected investment by function► Supplier qualification needs► Projections of service volumes► Direct and indirect labor needs
Oilfield services companies
► Projected market size by service► Manufacturing planning needs► Logistical spend estimates► Head count projections
Suppliers/support infrastructure
► Material requirements by commodity► Logistics assets and usage► Investment requirements to meet capacity► Market size estimates
Inputs/assumptions
EY ShaleDemand Model
EY ShaleLabor Impact
Model
Well/pad/HV assumptions Labor rates/
price indices
Standard material
inputs to pad and laterals
Logistics and infrastructure
needs
Key assumptions (preliminary)► Shale extraction would move quickly toward “pad development” with groups of horizontal wells
in a single site going in different directions (five or eight well groups) with single test well per pad.
► Real exchange rates with Argentine pesos and world currencies remain stable.► There are sufficient supplies and labor to meet growth projections.► Well designs are simple multistage plug and perforation slickwater fractures.► Multilateral completion techniques are not used.► Average hydraulic fracturing pace is 3-4 stages per day, and laterals average 20 stages.► Material inputs and services are relatively comparable to mixed shale fields in the US.► 75% of wells drilled in country are horizontal with single lateral (considered in model).
Possible outputs
Possible impact on Argentina
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The potential impact on Argentina’s people and communities over the next decade is extreme
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# wells drilled and completedper year
Hypothetical shale wells in country
$11.1b per year to operate frac spreads (equipment, people, materials inclusive)$8.4b per year in drilling and completion (other than fracturing)$2.4b per year in waste disposal$98m per year in core sampling & analysis$87m per year in site security
Services (Selected from 130 areas)
149 FTE (full time equivalents) per pad
21,607 FTE Direct labor at peak (2020)139,769 FTE Wider supply chain impact67,521 FTE Induced by employee activityTotal 228,357 FTEs at peak (2020)
For aggressive / eight well pad scenario
Labor
$1.7b per year in steel$1.1b per year in proppant$0.4b per year in chemicals$0.9b per year in cement
Materials
$0.7b investments in storage and transportation annually (at peak) for all assets, drivers, and trips to support pads (aggressive scenario)
Storage and Transportation
Total 228,357 FTEs at peak (2020)~40% growth in required labor force in region or rotating/traveling
(Introduced into region with 632k people in labor force (Neuquén Province, La Pampa Province, Malargue Dept. (Mendoza), Cities of General Rosa, Cipolletti (Rio Negro); with 61% labor force participation, 2010 population estimates)
Infrastructure/population
Sources: EY proprietary analysis and Shale Impact Model, preliminary assumptions (non-validated) based on published reports of E&P operators, investors, news services and government statements. World Bank labor force estimates and GDP estimate (2013), Wikipedia based on 2010 Argentine Census.
Assume steady investment pace after ramp-up
PRELIMINARY
6,990 wells in 10 years
17,481 wells in 10 years
All $ amounts are in USD at 2020 peak for aggressive case
$23.5b per year total investments at peak (2020) for capital investment in full supply chain (~4% of Argentinian GDP assuming $611b Annual GDP)
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Players must take a collaborative, integrated approach to manage the impact of this transition and the complexity of operations
E&P operators/JV partners
Government | Communities | Universities
Oilfield serviceprovidersSuppliers Midstream Refiners/
exporters
Legend: Operator owned
First-level vendor/contractor/partner/customer operated
Second-level vendor/contractor/partner/customer operated
Intra-field operations & logistics
Well Pad E
Well Pad D
Well Pad B
Well Pad C
Well Pad A
OEMs / distributors
Operator RDC
OFS provider warehouse
Supporting network providing material, equipment and services
Supporting midstream value chain network
OEMs/ distributors
Production Collection terminals
Pipeline networks
Processing plants
Well Pad F
Site Prep / construction contractor
Construction Equipment Moves
Rig move
Water supply and disposal wells
Sand / proppant staging yard
Specialty chemicals
On-site production storage
Cement provider
Pipe/ tubing supply yard
MRO flow
Sand / proppant supply source
Pipe/tubing manufacturer/ distributor
Rig move
Expedited/rushed/ hotshot runsRailRoadPipeline
ILLUSTRATIVE EXAMPLE
Well Pad G
Drilling contractor
On-site MRO storage
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Government regulators must have a consistent approach across provinces to confirm that private companies act in the best interests of the community
Operational reality for E&P operators
Framework for regulatory accountability
Federal regulationProvincial regulationLocal/department regulation
Local control areas Defined provincial direct control areas
Defined federaldirect influence areas
Water table
Waste/landfill
Population impact
Transport
Supplier plants
River basins
Inter-regional waterways
Strategic natural resources(coal, steel, fuel)
Trade / customs
Loca
l im
pact
International im
pact
Oceans
Impact spectrum
Mutually exclusive, collectively exhaustive = Effective regulation must have no gaps or overlaps and must provide consistency for investors and E&P operators
Cooperative service
agreement
Cooperative service
framework
Unions
Page 10
EY Advisory works with governments, E&P operators, Oilfield service companies and suppliers to optimize unconventional performance
Thought leadership
Global O&G network
9,600 EY O&G professionals worldwide
For more information, please reach out to:
Alex Fleming – [email protected] Gomez – [email protected] Grotz – [email protected] Perrine – [email protected] Franks – [email protected]
EY | Assurance | Tax | Transactions | Advisory
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