ArcWorld and FabWorld Brochure.pdf

8/9/2019 ArcWorld and FabWorld Brochure.pdf

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YASKAWA MOTOMAN

HAS A WELDING

SOLUTION FOR ALL

INDUSTRIES AND A

COMPREHENSIVE

SUPPORT NETWORK

THAT EXTENDS

WORLDWIDE

ARCWORLD

FABWORLDROBOTIC WELDING

SOLUTIONS


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WORLD SOLUTION = PRE-ENGINEERED, STANDARDIZED WORKCELLReduced Cost and Risk n Improved Quality and Documentation n Reduced Delivery Time n Single-Source Support and Warranty for Workcell

Wide range of ArcWorld® and FabWorld® solutions pro

ArcWorld and ArcWorld CMid-range workcells

Low- to medium-volume fabrication

Automotive applications

n Roll-up doors allow for reduced oorspace

n Cells accommodate one or two robots

AW1000 AW6000

AWC-52 AWC-500

Since their introduction in 1990, our ArcWorld solutions have been continuously improved and expanded to not only a myriad of arc welding

solutions, but also to most other robotic processes. The robot(s), welding equipment, part positioner and workcell safeguarding are all

fully integrated and designed to work together. Yaskawa Motoman now offers the widest product line of standard arc welding workcell

congurations in the robot industry, providing the best t for your specic needs.

AWII-52 AWII-100

AWII-500 AWII-6000

ArcWorld IIEconomical workcells

Low-volume; high-mix

Job shop applications

n Most cells accommodate a single robot

n Fence and positioners lagged to the oor

n Equipment bases optional

Big 5 Auto 1st Tier 2nd Tier Agricultural Equipment L

Body

FrameChassis

Exhaust

Interior

Suspension

ImplementsBackhoes

Skid Ste

ArcWorld III ArcWorld IV ArcWorld VArcWorld C QR4C/TR3C/DR2C

Trunnion Positioners

FabWorld

ArcWorld ArcWorld III FabWorld FabWorld II

ComArc MH-Series Positioners DR2C


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vanced fabrication capabilities at an attractive ROI

AWV-1200 AWV-6300

ArcWorld VReduced footprint workcells

High-volume fabrication

Automotive Tier 1 applications

n Overhead robot mounting reduces oorspace (up to 40%);simplies automatic unloading of parts

n Cells accommodate one to four robots

FWII

FW-DRC FW, MA3100

FabWorld and FabWorld IILarger workcells

Low- to medium-volume; high-mix

Large, heavy weldments

n Two large load/unload stations

n Open oor and overhead access for part loadingby forklift or crane

n Heavy-duty positioners with payloads up to 6,000 kg

AWIII-1200

AWIV-6200SL

AWIV-4200

AWIV-6300XHD

ArcWorld III and ArcWorld IVHigher-performance workcells

Higher-volume fabrication

Automotive and construction applications

n High-end positioner performance/payload

n Multi-axis positioners (AWIV-series)

n Cells can accommodate one to four robots

vy Construction Heavy Transportation General Fabrication Job Shop

ifts

Bulldozers

Rail

Truck Trailers

ATV

StoreFixtures Food

Equipment

ElectricalEnclosures Manufacturing

Products

op Center Positioners Multi-layerotoSweep ComArc

ArcWorld ArcWorld II ArcWorld III

FabWorld II ComArc

Turntable Positioners

ArcWorld ArcWorld II FabWorld II

MH-Series Positioners MotoRail MotoSweep ComArc


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Flat Table WorkcellsFor simple parts that can be welded from one side or

manually ipped into subassembly xture(s).

n Single- or dual-load stationsn Manual or powered door guard operation

n Fixture plates/tables available as options to provide toolchange capability

Turntable WorkcellsFor parts that do not require positioning to orient the

part for welding.

Higher productivity; allows operator to

load/unload from a single point while robot

welds on the opposite side.n Wide range of payload capacities and indexing times

n Low-inertia “H-style” tabletop for higher performance andeasy xture mounting

n Standard 60-inch tabletop; most workcells accept optional 1,829 mm (72-in) diameter table top

n Optional xture plates for tooling changeover; 500 mm L x 350 mm W, 1,000 mm L x 650 mm Wwith notched corners

*1,000 kg payload positioner with 4-second index time available as an option

Cell Door GuardCommon

BaseNumber of

RobotsNumber ofStations

Part Length(mm)

Part Width(mm)

AWII-50 Manual Optional 1 1 1,425 700

AWII-52 Manual Optional 1 2 700 700

AWC-50 Roll-up Standard 1 1 1,650 700

AWC-52 Roll-up Standard 1 2 760 700

AWII-200 Electric Door Optional 1 2 1,180 625

AWC-200 Roll-up Standard 1 2 1,180 1,100

CellIndex Time

(sec.)Common

BaseNumber of

RobotsThru-hole

(mm)Payload

(kg)

AWII-100 4 Optional 1 None 200

AW1000/1200 4 Standard 1, 2 120 300

AWIII-1000/1200 2 Standard 1, 2 100 500*

AWV-1000/1200 4 Standard 1, 2 120 300

AWV-1200HS 2 Standard 1, 2 100 500*

WIDEST RANGE OF WORKCELL POSITIONERS IN THE INDUSTRYGuarded Tables n Turntables n Headstock/Tailstocks n Trunnions n Multi-Axis Positioners n Rotating and Linear Robot Transporters

HyperProductivity® with Multiple Robot Control

n Improve productivity by adding more robots/arcs in same workcell (up to four robots)

n Reduce oorspace with “modules”; half-size cabinets to house extra ampliers

n Reduce costs – savings by using modules (with less components) is passed on to customers

n Ease programming – standard software allows robot multi-tasking and coordinationwith servo positioners


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Trunnion WorkcellsFor longer parts that require positioning.

n Two versions: – Economical, patented single-motor design – High-performance version with independent servo drives

on all three axes

n Coordinated motion software (standard) enables robot toweld while positioner is rotating parts

n HyperProductivity achieved by adding a second,third or even fourth robot (motion controlled withsingle programming pendant)

n Optional slip ring kits deliver air, power, signal and hydraulics without cable exing to xturing

n Requires less oorspace than rotating turntables

n Most positioners can be extended to 5-meter span

Multi-Axis Rotating Turntable WorkcellsFor shorter parts (


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FabWorld solutions are designed to weld very large, heavy parts that require positioning

and low- to medium-part volumes with high product mix. FabWorlds generally require

extended-reach robots and can include tracks, rails or robot transporters to provide better

part access.

FabWorld solutions provide:

n Extended-reach robotic welding with MA1900 or MA3100 robots

n Flexible layout congurations with one or two robots and medium- toheavy-payload positioners

n Coordinated motion software (standard) that enables robot to weld whilepositioner is rotating parts

n MotoMount xture mounts speed tooling changeover and ease installation

n Easy installation – FabWorld II includes common base for positioner and robot for easy setup – FabWorld features a exible oor-mounted conguration with wireways for cable management – Precision alignment of headstock and tailstock not required due to MotoMount

CellCommon

BaseNumber of

RobotsMaximum Payload (kg)

MHT-500 MHT-1600 MHT-3100Part Length

(mm)Part Dia.

(mm)

FWII, Single Standard 1-MA1900 1,075 3,000 N/A 2,920 1,350FWII, Dual Standard 2-MA1900 1,075 3,000 N/A 2,920 1,350

FW, MA1900 None 1-MA1900 1,075 3,000 6,300 2,920* 2,000**

FW, Dual None 2-MA1900 1,075 3,000 6,300 3,920* 2,000**

FW, MA3100 None 1-MA3100 1,075 3,000 6,300 3,920* 2,000**

TANDARD DUAL-ROBOT FABWORLD FABWORLD WITH SOLID PANELS PER SPEC DUAL-ROBOT FABWORLD WITH DROP-CENTER

POSITIONER AND CUSTOMER PAINT SPEC

UAL-ROBOT FABWORLD WITH EXTENDED-REACH

ANDLING ROBOT

FABWORLD EXTENDED WITH DUAL MH50-20 ROBOTS DUAL-ROBOT FABWORLD WITH SKYHOOK POSITIONERS

AND FOLDING DOOR SAFEGUARDS

*Designed spans, positioners are lagged to the oor and can be moved closer or farther apart at installation

**Maximum part diameter for MHT-500 is 1,630

FABWORLD SOLUTIONS


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Concurrent I/O Ladder LogicThe DX100 controller has built-in PLC and

pendant-based operator panel capability for xture

and workcell control.

n Over 1,000 lines of logic available for programmingxture control or communicating status to host PLC

n Color touch screen on pendant can be used toprogram ladder logic or aid in troubleshooting bymonitoring signals

n Use of robot concurrent I/O provides access to hundredsof status registers within controller

n Interface panel function allows buttons, status indicators orregister values to be programmed

n Screens can be programmed to increase exibility andconveniently present information to personnel

n All major control networks supported by DX100 controller

As the global leader in arc welding, Yaskawa Motoman

has high level digital interfaces for the most brands

of power supplies. These interfaces share common

Motoman® features such as:

n One key navigation between robot program andweld settings in Arc Start File

n Graphic representation of weld sequence forstart and end, including sloping parameters

n Standard weld functions such as arc retryor arc restart

These digital interfaces also support:n Access to process libraries stored on the welder

n Display of live weld parameters on the pendant

n Password protection to effect process changes

n Control of power source arc monitoring(when equipped)

DIGITAL WELD INTERFACES

ELIMINATE COSTLY PLC AND OPERATOR PANELS


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Robots/Controller n Industry-leading application-specic “Master Arc”

welding robots – MA1400: High-speed welding robot with 1,400 mm reach – MA1900: Extended-reach welding robot with 1,900 mm reach – VA1400: 7-axis exibility for dual-station workcells – MA3100: Extra-long 3,100 mm reach for FabWorlds

n Patented integrated upper-arm torch cable reducesinterference and makes programming easier

n Multiple robot control allows up to FOUR robots to becontrolled by a single controller and programmed by asingle programming pendant

n Menu-driven arc welding software and coordinated motion with servo positioners is standard

Power Source

XRC

Dual-Robot

Controller

Total Safety EnvironmentCompliant with current U.S. robot safety standard requirements ANSI/RIA15.06-1999 and ISO 10214-1;

and Canadian (CSA) safety requirements.

n Arc ash curtains and wire fencing with interlocked gate(s) and light curtains

n Safety-rated components with dual-channel E-stop circuit provide control reliability

n Latching cycle start (interlocked with safeguards) and operator E-stop buttons

n Safeguarded in accordance with the “Prescribed Method” outlined in the safety standard

Positioners/Transportersn Designed and built in the United States

n Continuously life-tested to ensure reliable performance

n Yaskawa Motoman provides complete service and spare parts

n Engineered for welding with integrated weld grounds

and safety switches

STANDARD FEATURES

Arc Welding Packagesn Air-cooled torch with X,Y,Z-compliant torch shock sensor

(water-cooled option)

n Collision detection software to minimize torch impactabsorbed by shock sensor

n Two-year warranty on torch cable

n Arm-mounted 4-roll wire feeder

n Fronius, Miller, Lincoln or SKS power source modelswith full feature digital interfaces

n HyperStart® function to reduce cycle times

n

Weld-in-Teach function for improved safetyn Optimized robot dress to manage weld cabling for long life

WORLD SOLUTION ADVANTAGESYaskawa Motoman has more welding experience than any other robot company, and more robot experience than any other welding company!


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Workcell Optionsn Common base for AWII-series workcells (standard on other ArcWorld series)

n DRC, TRC, QRCDual, triple or quadruple robots with a single controller for reduced cost and oorspace(standard for multiple robot workcells)

n DR2C, TR3C, QR4C – multiple robots with separate controllers for potential redeployment

n Powered roll-up door – reduces oorspace of workcell

n Light beacons for workcell status

n Tooling plates (at table and turntable cells)

n Tip change window mounted in fence – permits safe, convenient access to the torch for tip changes

n Wiring routed through tailstock via rotating slip ring

n The Functional Safety Unit (FSU) provides safe operating zones for the robot and can limit itsmotion range; Category 3 safety-rated

Operator Station Optionsn Pedestal- or fence-mounted

n Thumbwheel switch for program selection (0-99)n Manual jog (joystick) for moving station axis

(standard in many workcells)

n Opto-touch actuators for cycle start

n Color monitors (PanelView 600/1000)

n PC-based PC-HMI™ operator station

Input/Output Optionsn Expanded input/output capacity

n Variety of eldbus congurations

n

Programmable controller (PLC) in controller or intop-mounted cabinet on controller

n Interface Panel Function – allows HMI to be constructed onDX100 pendant

Peripherals and Software Optionsn Torches from leading manufacturers

(Tregaskiss, Binzel and Dinse)

n Water-cooled torches

n Specialty processes: Tandem MIG, push-pull torch,cold metal transfer (CMT), GTAW, PAW, PAC and RW

n Reamers/nozzle cleaners/sprayersn ToolSight® torch alignment gage

n Torch alignment jigs

n Automatic wire cutters

n Weld sensors – Touch-sensing (seam-nding) – AccuFast (seam-nding) – ComArc (seam-tracking) – Laser or vision sensors

n Wire spool mount

n MotoSim® – off-line simulation

n MyMotoman – remote robot monitoring

OPTIONS


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CUSTOMER SPEC ARCWORLD WITH ARC AND

SPOT WELDING ROBOTS

DUAL-ROBOT FABWORLD WITH MOTOSWEEP™GANTRIES AND DROP CENTER POSITIONER

AWIV-6200XHD WITH TWO TRUNNIONPOSITIONERS

CustomizedYaskawa Motoman often receives requests for an ArcWorld or FabWorld solution with minor (or sometimes major) “tweaks” to the

design. This might be a longer span positioner, different arc curtains or barriers, robot transporters or even a second positioner in the

cell. These custom conguration requests are processed as modications to the standard systems we build every day.

Integrated

Several options are available to integrate an ArcWorld or FabWorld to make your parts.n Tooling can be added by do-it-yourself users to an ArcWorld or FabWorld solution.

n Our network of Motoman Strategic Partners (MSPs) can add tooling and provide support services on a local basis.

n Yaskawa Motoman’s Automation Group can quote complete projects, including tooling, part programming andstart-up commissioning.

Your Yaskawa Motoman Regional Sales Manager will help evaluate your application and support needs, then recommendthe best solution source.

DUAL-ROBOT FABWORLD WITH PART HANDLROBOT TO PLASMA CUT AND ETCH TUBES“JIGLESS” WORKCELL WITH WELDING (2) ANDHEAVY-PAYLOAD HANDLING (1) ROBOTSLASERWORLD®

6000 WITH PATENTED LIGHT TIGHTTRUNNION POSITIONER

FABWORLD WITH OPPOSING SKYHOOKS ANDCENTER LOAD STATION

“JIGLESS” WORKCELL WITH HANDLING ANDWELDING ROBOT

DOUBLE-ENDED SKYHOOK WORKCELL

CUSTOMIZED SOLUTIONS


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AWV-6400 WITH “EXPERT ARC” ROBOTS AWIV-4300 WITH TWO POSITIONERS AND

3-METER SPAN

AWII-500 MODIFIED WITH POWER ROLL-UPDOORS INSTEAD OF SOLID DOOR PANELS

SINGLE-STATION WORKCELL WITH D500

TILT/ROTATE

SPOTWORLD® 6200 WITH ES165 ROBOTS

AWC-50S MODIFIED WITH FULL-LENGTH DOOR AND CUT-OUT IN BASE

TILT/ROTATE POSITIONERS IN TWO-STATION CELL

RECESSED DOOR TO ALLOW OVERHEAD ACCESS

FIVE-AXIS TURNTABLE WITH CUSTOMER

PAINT SPEC

ARCWORLD CAN BE EQUIPPED WITH TANDEM MIG,PAW, GTAW, PAC, RSW AND VISION SENSORS AW1200 WITH FOUR MH180 HEADSTOCKS FORWELDING MANIFOLDS

DUAL-ROBOT FABWORLD WITH SERVO TRAFOR EXTRA LENGTH

FABWORLD WITH MOTOSWEEP AND DUALDROP-CENTER POSITIONERS


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YASKAWA AMERICA, INC. • MOTOMAN ROBOTICS DIVISION

100 AUTOMATION WAY MIAMISBURG OHIO 45342

L DIMENSIONS ARE METRIC (MM) AND FOR REFERENCE ONLY

EQUEST DETAIL DRAWINGS FOR ALL DESIGN/ENGINEERING REQUIREMENTSC C S C C O S S C O C G O O C

MOTOMAN IS A REGISTERED TRADEM

MILLER IS A REGISTERED TRADEMARK OF MILLER ELECTRIC CO S S

www.motoman.com

HEADQUARTERS Yaskawa America, Inc.

Motoman Robotics Division

100 Automation Way

Miamisburg, Ohio 45342

Tel: 937.847.6200

Fax: 937.847.6277

MANUFACTURING FACILITY1050 South Dorset Road

Troy, Ohio 45373

Tel: 937.440.2600

U.S. REGIONAL FACILITIESDetroit Regional Center

2050 Austin Avenue

Rochester Hills, MI 48309-3665

Tel: 248.668.8800

Fax: 248.668.8811

Los Angeles Regional Center

1701 Kaiser Avenue

Irvine, California 92614

Tel: 949.263.2640

Fax: 949.263.2644

GLOBAL SUPPORT NETWORK

INTERNATIONAL FACILITIES Yaskawa Canada Inc.

3530 Laird Road, Unit 3

Mississauga, Ontario L5L 5Z7Canada

Tel: 905.569.6686

Fax: 905.569.2240

Yaskawa Canada Inc.

Montreal Technical Center

298 Labrosse

Pointe Claire, Quebec H9R 5L8

Canada

Tel: 519.693.6770

Fax: 519.693.9212

Motoman Robotica do Brasil

Av. Dona Ida Cerati Magrini, 936 -

Vila Oriental

09951-260 - Diadema - São PauloCEP 09951-260

Tel: 55 11.4352.3002

Fax: 55 11.4352.3338

Yaskawa Motoman Mexico S.A. de C.V.

Circuito Aguascalientes Oriente 134-C

Parque Industrial del Vallede Aguascalientes

Aguascalientes, AGS. Mexico 20140

Tel: 52.449.973.1170

Fax: 52.449.973.1171

Yaskawa Motoman Mexico S.A. de C.V.

Monterrey Mexico Regional Ofce

Av. Regioparque #128

Fracc. Industrial Regioparque

Apodaca, N. L. C. P. 66633 Mexico

Tel: 52.81.8386.8113

Fax: 52.81.8386.8112

Mission StatementYaskawa Motoman is dedicated to delivering high quality,innovative automation solutions which help our customersto be world competitive and to providing the highest level ofcustomer satisfaction in the automation industry.

n Technical Education Center – IACET accredited programs

– Training classes on-site or at any of our eight centersin North America

– Hands-on training; maximum two students per robot

n Customer Care Center – One call support; 24/7 coverage

– Web-based Customer Care Center(anywhere, anytime access to self-serve capabilities)

n Field Services – Regional and COE-based technicians

– Application-specic trained resources

– Included in installation and start-ups

n Support program offerings include: – Robot Life Cycle Management (service and maintenance plans)

– RobotPro® software (maintenance, troubleshootingand documentation) Local PC or web-based

– Condition-based maintenance (diagnostics monitoring)

– Rebuilds, repairs and retrots

CUSTOMER SATISFACTIONIS OUR #1 GOAL!

WORLD-LEADING

CUSTOMER SATISFACTION! YOUR PARTNERS IN PERFORMANCE24-HOUR HOTLINE: 937.847.3200

YaskawaAmerica

YaskawaEurope

Yaskawa ElectricCorporation

ArcWorld and FabWorld Brochure.pdf

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