Architectural Information - ASSA ABLOY Wood Doors · Material Safety Data Information ... technical...

Wood Door Technical Manual Architectural Information

Revised May, 2018

GRAHAM | MAIMAN

July, 2016

Wood DoorsGraham | Maiman

Architectural Wood Door Submittal Forms Cover Sheet .............................................................................................................................................................1 Identification ...........................................................................................................................................................2 Schedule ...................................................................................................................................................................3 Face Type Elevation ...............................................................................................................................................4 Application Elevation ...........................................................................................................................................5 Pair Elevation ...........................................................................................................................................................6 Special Doors ..........................................................................................................................................................7 Blocking Profiles .....................................................................................................................................................8 Substitution Request ............................................................................................................................................9 Handing Chart......................................................................................................................................................10 Bevel Chart ............................................................................................................................................................11LEED Information .................................................................................................................................................. 12-15Material Safety Data Information ...........................................................................................................................16Formaldehyde Statement ....................................................................................................................................17Fire Door Test Information ........................................................................................................................................18Machining of Fire Doors .............................................................................................................................................19Table 2-4.3.1 NFPA 80 .................................................................................................................................................20Relative Humidity and Moisture Content ............................................................................................................21Fire Door and Frame Installation Requirements ...............................................................................................22Flush Door Warranty ............................................................................................................................................ 23-24Stile and Rail Wood Door Warranty ................................................................................................................ 25-26Architectural Specifications Section 081416 Flush Wood Doors and Frames ......................................................................................27 Section 081423 Clad Wood Doors (Thermal Fused) ..............................................................................41 Section 081423 16 Plastic Laminate Faced Wood Moisture Resistant (Integris) .........................48 Section 081433 Stile and Rail Wood Doors...............................................................................................54

IndexArchitectural Information

Wood Door Technical Manual

GRAHAM | MAIMAN

July, 2016


Woo

d D

oor S

ched

ule

1

(App

rova

l Sta

mp)

DO

OR

HAN

DIN

G C

HAR

T

Build

ing

Loca

tion

Ow

ner

Arch

itect

Cont

ract

or

Doo

r Man

ufac

ture

r

ASSA

ABL

OY

Woo

d D

oors

1502

12t

h St

reet

NW

• M

ason

City

, IA

5040

1Ph

one

(641

) 423

-244

4 •

Fax

(800

) 672

-811

0w

ww

.gra

ham

door

s.com

ww

w.m

aim

an.c

om

Pres

ente

d by

:

Sing

le D

oors

Stan

dard

Pai

rs o

f Doo

rs

CO

VER

SHEE

T

Dat

eRe

visi

ons

ByJo

b N

ame:

Dra

wn

By:

Cont

act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

INSI

DE

RHRI

GH

T H

AND

LHR

LEFT

HAN

D R

EVER

SE

INSI

DE

INSI

DE

LHLE

FT H

AND

RHR

RIG

HT

HAN

D R

EVER

SE

INSI

DE

INSI

DE

RIG

HT

HAN

DAC

TIVE

LEFT

HAN

DAC

TIVE

INSI

DE

RIG

HT

HAN

D R

EVER

SEAC

TIVE

LEFT

HAN

D R

EVER

SEAC

TIVE

INSI

DE

INSI

DE

06/1

5

2

Woo

d D

oor I

dent

ifica

tion

SERI

ES

CORE

TYP

E C

heck

cor

e ty

pe o

r spe

cify

if o

ther

____

____

____

____

____

__D

UTY

LEV

EL _

____

Stan

dard

___

__H

eavy

Dut

y __

___E

xtra

Hea

vy D

uty

FACE

VEN

EERS

Spe

cify

cut

____

____

____

___,

bal

ance

____

____

____

___

Spec

ie__

____

____

____

____

____

____

____

____

____

___

Spec

ify g

rade

if o

ther

than

“A”_

____

____

____

____

____

Stan

dard

boo

k/ru

nnin

g m

atch

___

____

____

____

____

___

VERT

ICAL

ED

GES

Bon

ded

to c

ore.

Har

dwoo

d m

atch

ing

face

ven

eer s

peci

es

if Pr

emiu

m c

onst

ruct

ion

is sp

ecifi

ed. L

amin

ated

or v

enee

red.

Har

dwoo

d no

t mat

chin

g fa

ce v

enee

r spe

cies

if

Cust

om c

onst

ruct

ion

is sp

ecifi

ed. L

amin

ated

or v

enee

red.

HO

RIZO

NTA

L ED

GES

Bon

ded

to c

ore.

Str

uctu

ral c

ompo

site

lum

ber.

FIRE

DO

OR

CON

STRU

CTIO

N S

peci

al c

onst

ruct

ion

to c

onfo

rm to

list

ings

.

____

Neu

tral

pre

ssur

e te

sted

__

__ P

ositi

ve p

ress

ure

test

ed

__

__ B

uilt

in “A

”

__

__ Fr

ame

appl

ied

“B”

INTE

RIO

R BL

OCK

ING

May

be

requ

ired

for s

ome

hard

war

e ap

plic

atio

ns.

__

__ W

ood

non-

fire

rate

d bl

ocki

ng

____

Min

eral

fire

resi

stiv

e co

mpo

site

blo

ckin

gG

LASS

OPE

NIN

GS

Spec

ify m

ould

ing

type

and

gla

ss th

ickn

ess

____

____

____

____

____

____

____

____

____

____

____

LOU

VERS

Spe

cify

louv

er p

rofil

e, m

ater

ial a

nd th

ickn

ess

____

____

____

____

____

____

____

____

____

____

____

____

____

Not

allo

wed

in 2

0 m

inut

e do

orPR

EFIT

CLE

ARAN

CES

Hei

ght -

1/8

” top

, 5/8

” bot

tom

Wid

th -

sing

le d

oor 1

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ach

stile

Wid

th -

paire

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or 3

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eac

h st

ile

Sp

ecify

if o

ther

____

____

____

____

____

____

___

EDG

E M

ACH

ININ

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tand

ard

for s

win

ging

doo

rs -

doub

le b

evel

1/8

” in

2”

Bev

el b

oth

stile

s. Sp

ecify

if o

ther

____

____

____

____

FIN

ISH

ING

___

_ At

Fact

ory

_

___

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d

If fa

ctor

y fin

ishe

d in

dica

te__

_sta

ndar

d or

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usto

m fi

nish

Fi

nish

col

or__

____

____

____

____

____

____

____

___

D

ate

of a

ppro

val_

____

____

____

____

____

____

____

____

____

_

Sam

ple

num

ber_

____

____

____

____

____

____

____

____

____

__PA

CKAG

ING

Sta

ndar

d fa

ctor

y pa

ckag

ing

unle

ss o

ther

wis

e sp

ecifi

ed. P

olyb

ag

i

s sta

ndar

d w

ith fa

ctor

y pr

efin

ish.

____

____

____

____

____

____

OTH

ER R

EMAR

KS _

____

____

____

____

____

____

____

____

____

____

____

____

SP

ECIF

ICAT

ION

S

HEE

T

Dat

eRe

visi

ons

ByJo

b N

ame:

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wn

By:

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act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

SPE

CIFI

CATI

ON

S

WD

MA

SYM

BOL

DO

OR

CON

STRU

CTIO

N A

ND

CO

RE T

YPE

PREM

IERE

SER

IES

SERI

ES C

ON

ST.

___

G

PD

PC5

___

G

PD

EC5

___

G

PD

FD5-

45 _

__

GPD

FD

5-60

___

G

PD

FD5-

90

CUST

OM

SER

IES

SERI

ES C

ON

ST.

___

G

CD

PC5

___

G

CD

EC5

___

G

CD

FD5-

45 _

__

GCD

FD

5-60

___

G

CD

FD5-

90

PC5

SCL5

FD-4

5 5

FD-6

0 5

FD-9

0 5

PC5

SCL5

FD-4

5 5

FD-6

0 5

FD-9

0 5

“A”

GRA

DE

VEN

EER

/ MAT

CHIN

G S

TILE

S

5 pl

y pa

rtic

lebo

ard

core

(woo

d or

agr

ifibe

r)

5

ply

stru

ctur

al c

ompo

site

cor

e

5

ply

45 m

inut

e fir

e re

sist

ive

core

5 pl

y 60

min

ute

fire

resi

stiv

e co

re

5

ply

90 m

inut

e fir

e re

sist

ive

core

“A”

GRA

DE

VEN

EER

/ MAT

CHIN

G S

TILE

S

5

ply

par

ticle

boar

d co

re

5 p

ly st

ruct

ural

com

posi

te c

ore

5

ply

45

min

ute

fire

resi

stiv

e co

re

5 p

ly 6

0 m

inut

e fir

e re

sist

ive

core

5

ply

90

min

ute

fire

resi

stiv

e co

re

01/1

6

3

W

OO

D D

OO

R

S

CHED

ULE

Dat

eRe

visi

ons

ByJo

b N

ame:

Dra

wn

By:

Cont

act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

LOCA

TIO

N

ITEM

OPENINGNUMBER

FROM OR TO

HAN

D

LABEL

SERIES

CONST.

RATING

SPECIES

1.2.

3.4.

5.

FACE

TYPE6.

MOULDING

7.8.

WID

TH9.

HEI

GH

T

FT.I

N.F

T.IN

.

THICKNESS

10.

HAND

11.

BEVEL

12.

SET

15.

GROUP

16.

EDGE

23.

PREFINISH

24.

BLOCKINGPROFILE

25.

UNDERCUT

HARDWARESET NO.

REM

ARKS

FRAM

EW

OO

D D

OO

RS

06/1

5

4

FA

CE T

YPE

EL

EVAT

ION

Dat

eRe

visi

ons

ByJo

b N

ame:

Dra

wn

By:

Cont

act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

FFV

FNV

2FN

VFL

NO

N-R

ATED

ON

LYFV

LN

ON

-RAT

ED O

NLY

FNVL

NO

N-R

ATED

ON

LY

10 x

1012

x12

6 x3

66

x48

6x54

3x33

4x24

5x20

6x24

6x30

4x25

6 x3

6 ea

ch6

x48

each

6x54

eac

h3x

33 e

ach

4x24

eac

h5x

20 e

ach

12X1

218

X12

24X1

2

01/1

6

5

B

LOCK

ING

PRO

FILE

S

Dat

eRe

visi

ons

ByJo

b N

ame:

Dra

wn

By:

Cont

act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

01/1

6

All L

ock

Bloc

ks c

ente

red

at 4

1” fr

om b

otto

m o

f ful

l len

gth

door

unle

ss n

oted

.

GB0

3G

B05

GB0

8G

B13

GB1

0G

B15

GB1

8

ALL

CON

FIG

URA

TIO

NS

B

AA

CCB

B C

AA

CBB

AA

CC

C

BB

AA

A. L

ock

Bloc

kB.

Top

Rail

C. B

otto

m R

ail

6

AP

PLIC

ATIO

N

ELEV

ATIO

N

Dat

eRe

visi

ons

ByJo

b N

ame:

Dra

wn

By:

Cont

act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

06/1

5

F

Tran

som

(rab

bete

d or

non

-rab

bete

d)

Use

in c

onju

nctio

n w

ith o

ther

fa

ce ty

pe c

odes

.

Exam

ple:

T

F = Fl

ush

Tran

som

T

FL2

= Fl

ush

Tran

som

with

18

x12

Louv

er

Mus

t sup

ply

elev

atio

n

S

Side

Pan

el

Use

in c

onju

nctio

n w

ith o

ther

fa

ce ty

pe c

odes

Exam

ple:

S

F = Fl

ush

Side

Pan

el

SFN

V7 =

Flus

h Si

de P

anel

with

6

x 2

4 Li

ght

Mus

t sup

ply

elev

atio

n

FD

Flus

h D

utch

Doo

r

Use

in c

onju

nctio

n w

ith o

ther

fa

ce ty

pe c

odes

.

Exam

ple:

FD

FNV

= Fl

ush

Dut

ch D

oor

with

6 x

16 L

ight

Mus

t sup

ply

elev

atio

n

WKT

Flus

h W

icke

t Doo

r

Use

in c

onju

nctio

n w

ith o

ther

fa

ce ty

pe c

odes

.

Exam

ple:

W

KTFL

= Fl

ush

Wic

ket D

oor

with

12

x12

Louv

er

Mus

t sup

ply

elev

atio

n

7

PA

IR

ELEV

ATIO

NS

Dat

eRe

visi

ons

ByJo

b N

ame:

Dra

wn

By:

Cont

act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

06/1

5

STAN

DAR

D P

AIR

DO

UBL

E EG

RESS

PAI

RRE

MO

VABL

E M

ULL

ION

OPT

ION

1

HAR

DW

ARE

OPT

ION

2

HO

LLO

W M

ETAL

8

SP

ECIA

L D

OO

RS

Dat

eRe

visi

ons

ByJo

b N

ame:

Dra

wn

By:

Cont

act/

Job

No.

:

Dat

e:Sh

eet:

____

__

Of _

____

06/1

5

GRAHAM | MAIMAN

July, 2016


9

To: ______________________________________________________________________________________________________Project: __________________________________________________________________________________________________Location: _________________________________________________________________________________________________Specified Items: ___________________________________________________________________________________________Section Page Paragraph Description_________ _________ _________ _______________________________________________________________________ _________ _________ _______________________________________________________________________ _________ _________ ______________________________________________________________Proposed Substitution: _____________________________________________________________________________________

Individual items are listed by comparision on attached/enclosed sheet.Attached data includes product description, specifications, catalog cuts, performace and test dataadequate for evaluation of the request. Applicable portions of the data are clearly identified.

Attached data also includes description of any changes to Contract Documents which propsedsubstitution will require for proper installation.

The undersigned states that the following paragraphs, unless modified on attachments, are correct:1. The proposed substitution serves the same function, design, and has the same basic dimensions as the specified item.2. The proposed substitution offers an equal or better warranty and is of equal or better quality. Maintenance and

installation costs are the same or less than that of the specified product.3. All products are produced by ____________________________________________________; sold locally by factory

authorized distribution and supported by a highly trained national sales, technical and design consulting team.

Submitted By: _____________________________________________________________________________________________Signature: ________________________________________________________________________________________________Firm: _____________________________________________________________________________________________________Address: ______________________________________________________________________________________________________________________________________________________________________________________________________________Date: ____________________________________________________________________________________________________Phone: ___________________________________________________________________________________________________Fax: _____________________________________________________________________________________________________Attachments:

For use by Design Consultant Accepted Not Accepted Accepted As Noted Received Too LateBy: ________________________________________________________________________________________________________Date: ______________________________________________________________________________________________________Comments: ________________________________________________________________________________________________

Substitution RequestArchitectural Information


GRAHAM | MAIMAN

July, 2016


10

Room or Space to be Secured

P = Pull

P Right Hand-Out

P

Right Hand-In

Left Hand-Out P

P

Left Hand-In

Right Hand Doorgoing into a room to be locked

Left Hand Doorgoing into a room to be locked

Left Hand Reverse Doorgoing into a room to be locked

Right Hand Reverse Doorgoing into a room to be locked

Wide (pull) side

Narrow (push) side

Outside

Wide (pull) side

Narrow (push) side

Outside

Inside Inside

Narrow (push) side

Wide (pull) side

Narrow (push) side

Wide (pull) side

Hinge barrelthis side



Handing ChartArchitectural InformationWood Door Technical Manual

GRAHAM | MAIMAN

July, 2016


11

0°

No Bevel

Single Bevel StileStandard Bevel for DEE

Double BevelLock Stile & Hinge Stile

Standard Bevel

Door Stile

ParallelLock Stile & Hinge Stile

Concave RadiusHinge Stile

(per hardware Specificationnon-rated doors only)

Convex RadiusHinge Stile

(per hardware Specificationnon-rated doors only)

3°

3° 3°

3°

3°

Bevel ChartArchitectural Information


July, 2016


12

July, 2016


13

CI: Commercial Interiors CS: Core and Shell EBOM: Existing Buildings Operations & Maintenance HC: Healthcare NC: New Construction R: Retail S: Schools

July, 2016


14

July, 2016


15

GRAHAM | MAIMAN

July, 2016


16

Material Safety Data InformationArchitectural InformationWood Door Technical Manual

In accordance with O.S.H.A. “Z” List of hazardous materials and thereporting of the use of those materials, ASSA ABLOY Wood Doorsissues the following statement:

No materials used in the production or manufature of any ASSA ABLOY Wood Doors products are hazardous to the handler or user of those products when they are finished and installed according to the accepted industry standards.

Wood and wood products are exempt and are not defined ashazardous by the O.S.H.A. Standard.

Wood dust has been defined as a hazardous material.Safety data information is available.

Contact Customer Service for details.

GRAHAM | MAIMAN

July, 2016


17

Formaldehyde usage and emissions levels of materials used by ASSA ABLOY Wood Doors in the manufacture of its products are as follows:

Component Formaldehyde used in Material Production Maximum Emissions PPM

Door Skins Yes * ____ 3.4

Frame Components No ____ ***Particleboard Core1 Yes * 0.30 (ANSA A-208.1)Agrifiber Core NoMineral Core No ____ 3

Assembly Adhesives2 No ____ 3

1. Some manufacturers may use particleboard core which does not meet A.N.S.A. A-208.1 for Door Core (LD-1, LD-2).This could result in unregulated levels of formaldehyde emission.

2. Some manufacturers may use Urea-formaldehyde based assembly adhesives which will elevate formaldehydeemissions.

3. Even though formaldehyde is not used in the production or formulation of these materials, there are aldehydes whichare present in all natural woods. However, these aldehydes are at such low levels as to be undetectable or below thosewhich require reporting according to the 1989 O.S.H.A. “Z” list of Hazardous Materials.

* HDF/MDF Crossband material core and particleboard core contain added Urea-formaldehyde. Door skins andparticleboard core without added Urea-formaldehyde are available upon request.

Formaldehyde StatementArchitectural Information


GRAHAM | MAIMAN

July, 2016


18

Fire Rating and Certification for Products and Systems

Intertek Testing Services’ (ITS) laboratories test and certify products and systems to applicable fire resistance and fire hazard standards. We are accredited in the US by the National Evaluation Services (ICBO, BOCA, and SBCCI) under NER-QA219 and NERTL513. In Canada we are accredited by the Standards Council of Canada (SCC) as a Testing Organization (TO) and Certification Organization (CO).

Our WHI (Warnock Hersey) Certification Mark is recognized and accepted by code officials, jurisdictions, insurance companies and fire protection agencies across the United States and Canada.

Fire Resistance — to determine the ability of items to serve as effective fire barriers. The products or systems tested include wall assemblies, fire doors and frames, glazing, windows, hardware,floor/roof/ceiling assemblies, ceiling grid systems, structural wood, expansion/ seismic joint covers, fire stop products/ systems, protection systems for steel columns or beams, access doors and dampers.

Fire Hazard — to determine the surface burning characteristics of building material, including flame spread, and smoke developed during exposure to fire.

Typical items are acoustical products,adhesives, insulation, coatings, plastics,pressure treated wood products, wallcoverings, floor coverings and roofingmaterials.

Our certification process includes a review of the application, a pre-test inspection, fire testing and development of a follow-up program.

Upon successful completion of the certification process, the product or system is eligible to bear the WHI Certification Mark and will be included in Spec Direct.

ITS’ global network of laboratories provide independent product testing and certification services throughout the United States, Canada, Europe and Asia/Pacific.

GRAHAM | MAIMAN

July, 2016


19

Fire Door Test InformationArchitectural InformationWood Door Technical Manual

Machining of Fire DoorsArchitectural Information


Building code authorities enforcing NFPA 80, “Fire Doors and Windows,” and the Uniform Building Code, require that all fire doors must be listed and labeled by an accredited independent certification agency. The Warnock Hersey fire rating label satisfies this criteria if: (1) the label is applied at eye level on the hinge side to a finished fire door at a Warnock Hersey listed manufacturing facility or, (2) the label is applied at eye level on the hinge side after machining at an authorized Warnock Hersey listed machining/distributor facility.

Door slabs which require additional machining are identified by a stamp on the top rail. This identification is not a fire rating label, but indicates the door is eligible to receive a fire rating label if machined at a Warnock Hersey listed facility which is under a reinspection program. Distributors can receive authorization from Warnock Hersey to conduct machining at their own facilities which allows them to apply their own Warnock Hersey rating label to eligible fire doors.

Warnock Hersey maintains offices and laboratories across theUnited States and Canada. For more specific information regarding our machining services, please call the nearest Warnock Hersey office.

www.intertek.com

Warnock Hersey(800) 888-8431

Lake Forest, CA(949) 448-4100Fax (949) 448-4111

Boston, MA(978) 263-2662Fax (978) 263-7086

Middleton, WI(608) 836-4400Fax (608) 831-9279

Vancouver, BC(604) 520-3321Fax (604-524-9186

Toronto, ON(905) 678-7820Fax (905) 678-3760

Chicago, IL(847) 439-5667Fax (547) 439-7320

Montreal, QB(514) 631-3100Fax (514) 631-1133

Duluth, GA(678) 775-2400Fax (678) 775-2401

GRAHAM | MAIMAN

July, 2016


20

Installation of Swinging Doors with Builders HardwareTable 6.4.3.1 Builders Hardware Mortise, Surface and Full Length Hinges, Pivots or Spring Hing-es for Swinging Doors. Doors up to 60 in. (1.52 m) in height shall be provided with two hinges and an additional hinge for each additional 30 in. (0.76 m) of door height or fraction thereof. The distance between hinges shall be permitted to exceed 30 in. (0.76 m). When spring hinges are used, at least two shall be provided.

Door Rating, Hr

For 1 3/4 In. (44.5-mm) or Thicker Doors

Type Hinge

Maximum Door SizeWidth, Height,Ft (m) Ft (m)

Minimum Hinge SizeHeight, Thickness,In. (m) In. (m)

3, 1 1/2, 1, 3/4, 1/2, 1/33, 1 1/2, 1, 3/4, 1/2, 1/3 1 1/2, 3/4, 1/2, 1/33, 1 1/2, 1, 3/4, 1/2, 1/3

1 1/2, 3/4, 1/2, 1/3 1 1/2, 3/4, 1/2, 1/33, 1 1/2, 1, 3/4, 1/2, 1/3

3, 1 1/2, 1, 3/4, 1/2, 1/3

Steel, Mortise or SurfaceSteel, Mortise or Surface

Steel-Olive Knuckle or PaumelleSteel Pivots (including top, bottom and intermediate)

Steel, Mortise or SurfaceSteel, Mortise or SurfaceSteel, Mortise or Surface

(labeled self-closing spring type)Steel, Mortise or Surface

(labeled self-closing spring type)

For 1 3/8 In. (34.93-mm) or Thicker Doors

4 (1.22)4 (1.22)

3 ft 2 in. (0.96)4 (1.22)

3 (0.96)2 (0.61)3 (0.96)

3 (0.91)

10 (3.05)8 (2.44)8 (2.44)

10 (3.05)

5 (1.52)3 (0.91)7 (2.13)

7 (2.13)

4 1/2 (114.3)4 1/2 (114.3)

6 (152.4)4 (101.6)

4 (101.6)3 (76.2)

4 1/2 (114.3)

4 (101.6)

0.180 (4.57)0.134 (3.40)0.225 (5.72)0.225 (5.72)

0.130 (3.30)0.092 (2.34)0.134 (3.40)

0.105 (2.67)

Notes: All hinges or pivots, except spring hinges, shall be of ball bearing type. Hinges or pivots employing other antifriction bearing surfaces shall be permitted if they meet the requirement of ANSI/BHMA A156.1, Standard for Butts and Hinges. Spring hinges shall be labeled and shall meet the requirements of ANSI/BHMA A156.17, Standard for Self Closing Hinges and Pivots, Grade 1.

Hinges 4-1/2” (114 mm) high and 0.180” (4.57 mm) thick shall be permitted for use of wide and heavy doors that are subjected to heavy use or unusual stress.

Fire doors with hinges of lighter weight that are not of the ball bearing type shall be permitted under the following conditions:

1. They are part of a listed assembly.2. They meet the test requirements of ANSI/ BHMA A156.1, Standard for Butts and Hinges.3. They have been tested to a minimum of 350,000 cycles.

Pivot sets made up of components that are smaller or of a lighter gauge than shown in Table 6.4.3.1 shall be permitted to be used, provided they meet the requirements of ANSI/BHMA a156.4, Standard for Door Controls (Closer), and are in accordance with the manufacturer’s label service procedure.

Table 6.4.3.1 NFPA 80Architectural InformationWood Door Technical Manual

GRAHAM | MAIMAN

July, 2016


Relative Humidity & Moisture ContentArchitectural Information


21

Important Product Advisory To: All Users of Architectural Woodwork Products

Warp in Archtectural Woodwork

Geographical Location Interior Use Exterior

Use

Optimum Moisture

Content (MC) of wood

Indoor relative humidity

required to hold optimum (MC)

(50 to 90 degrees Fahrenheit)

Optimum Moisture Content (MC) of wood

Most of the U.S., Ontario and

Quebec in Canada5-10% 35-50% 9-15%

Damp Southern Coastal areas of the U.S., Newfoundland and Canadian Coast

Provinces

8-13% 43-70% 10-15%

Dry Southwestern U.S. 4-9% 17-50% 7-12%

Alberta, Saskatchewan,

Manitoba in Canada4-9% 17-5-% 10-15%

This advisory concerns prevention of warp in architectural woodwork products as the result of uncontrolled relative humidity. It is further intended as a reminder of the natural dimensional properties of wood and wood based products such as plywood, particleboard and high pressure plastic laminate and of the routine and necessary care — and responsibilities — which must be assumed by those involved.

For centuries, wood has served as a successful material for architectural woodwork, and as history has shown wood products perform with complete satisfaction when correctly designed and used. Problems directly and indirectly attributed to warp of the wood are usually, in fact, the result of faulty design, or improper humidity conditions during site storage, installation, or use.

Wood is a hygroscopic material, and under normal use conditions all wood products contain some moisture. Wood readily exchanges this molecular moisture with the water vapor in the surrounding atmosphere according to the existing relative humidity. In high humidity, wood picks up moisture and swells: in low humidity wood releases moisture and shrinks. As normal minor fluctuations in humidity occur, the resulting dimensional response in properly designed construction will be insignificant. To avoid problems, it is recommended that relative humidity be maintained within the range of 35-50 percent at 50 to 90 degrees Fahrenheit. Uncontrolled extremes — below 35% or above 50% relative humidity — can likely cause problems.

Together with proper design, fabrication and installation, humidity control is obviously the important factor in preventing dimensional change problems. Architectural woodwork products are manufactured as designed from wood which has been dried to an appropriate average moisture content and maintained at this condition up to the time of delivery. Subsequent warp in wood is and always has been an inherent natural property of wood. These changes cannot be the responsibility of the manufacturer for products made from it.

Specifically:• Responsibility for warp in wood products resulting from improper design rests with the designer/architect/specifier.• Responsibility for warp problems in wood products resulting from improper relative humidity exposure during site storage and installation rests with the contractor.• Responsibility for warp in wood products resulting from humidity extremes after occupancy rests with engineering and maintenance.

It is the responsibility of the design professional to engineer the space in which fine woodwork (not to mention laminates, fabrics and wall coverings) is to be installed with humidity controls required to maintain the optimum relative humidity as shown on the attached charts and tables. (For additional data on moisture content and relative humidity refer to the AWI publication Guide to Wood Species, pages 6-7). The map shows the approximate average moisture content for interior use of finished woodwork recommended for general areas of the United States.

GRAHAM | MAIMANWood DoorsGraham | Maiman

July, 2016

22

Fire Door and Frame Installation RequirementsArchitectural InformationWood Door Technical Manual

NFPA 80, Fire Doors and Windows, 2013 Edition, requires that all doors and frames be prepared under an inspection service.

We are often asked, “What can we do to ensure that we have properly installed the fire door?” We have listed a number of checks, based on NFPA 80, that should provide you with information to determine if the install tion meets the proper installation requirements of NFPA 80 and thus should meet the requirements of your local code authority.

1. All components of the opening must have a certification or mark to identify it as a fire rated component. This identification MUST be applied at the point of manufacture. Field labeling of any component by anyone other than the inspection agency shall void the label.

2. The lowest rating of any component determines the rating of the total assembly. (i.e. If a 1 hour door is installed in a 20 minute frame, the maximum rating for the total assembly would be 20 minutes.)

3. The clearance between the door and the frame and between meeting edges of doors swinging in pairs shall not exceed 1/8 in. The clearance between the bottom of the door and a raised noncombustible sill shall not exceed 3/8 in. Where there is no sill, the maximum clearance between the bottom of the door and the floor shall not exceed 3/4 in.

4. Latchsets must have a minimum throw of 1/2 in. NFPA 80 Table2-4.4.3 states that the latch throw for pairs must be 3/4 in. unless testing allows a lesser throw. The certification label on the door should state what minimum throw is needed. All latchsets must be rated.

5. Hinges are covered in Table 6.4.3.1 of NFPA 80 (table attached). Two hinges are required for a 60 in. high door and one additional hinge is required for each additional 30 inches or fraction thereof. The size and thickness of the hinges are covered in the table.

6. Closers attached to mineral composite or particleboard core doors usually must be through bolted. An exception to this would be when the doors have interior blocking that would permit the closers to be attached with screws. Closers may be attached to a steel door with screws. Hollow metal steel doors require closer reinforcement.

7. All frames must be fully machined before the certification label is applied. This means that wood frames must be machined for hinges and strike under an inspection service. Metal frames are usually prepared at the manufacturing plant and do not require further preparation. Frames must be properly installed per the manufacturer’s installation

instructions to maintain the proper rating of the label. It is very important that the proper attachment be used and the placing of the fasteners conform to the manufacturer’s instructions. An improper installation can void the certification label on the frame. Any field preparation will void the certification label.

8. The 2013 version of the NFPA 80 requires that new wood fire doors have the glazing and light kit installed at the door manufacturer or under that manufacturer’s label service. This ensures that all components of the glazed assembly in the new wood door have been properly installed per the manufacturer’s follow up service procedure. (A4.4.3.1)

9. Fire doors equipped with automatic louvers shall be used only for protecting openings in required enclosures where the opening is not in a means of egress or otherwise located so that products of combustion flowing through the opening could jeopardize the use of exits prior to the operation of the louver. Twenty minute fire rated doors, when used as smoke and draft control doors, may not have louvers.

10. Twenty minute fire doors, with wood or particleboard core, are usually manufactured with the same size top and bottom rail, so that either end of the door can be the top. If there is an exception, the manufacturer must identify the top rail. Mineral core doors fire rated for 3/4, 1 or 1-1/2 hours, should be identified at the top of the door. The top of the door must not be trimmed.

11. Steel doors are usually prepared at the manufacturing plant and do not require further preparation in the field. Any field preparation will void the certification label.

12. Wrap around metal edges with an astragal must be applied to meeting edges of pairs, unless the certification label specifically states that they are not needed. Twenty minute doors can usually be installed in pairs with metal meeting edges without the astragal. Metal meeting edges should be 18 or 20 gauge steel with a minimum lap of one in. Attachment should be with 3/4 in. No. 8 screws, 12 inches on center. Mortised edge guards are not allowed unless included in the individual listing.

13. Certification labels are attached at the point of manufacture or under an inspection service and must not be removed or replaced except by authorized representatives of the inspection agency. Labels shall be applied in locations that are readily visible and convenient for identification. This is usually on the hinge stile of the door at eye level.

July, 2016


ASSA ABLOY warrants all flush wood doors sold under this warranty to be of good material and workmanship at the time of shipment, and to be free of defects which would render said door unserviceable or unfit for the ordinary recommended use for the lifetime of the door. This warranty is applicable for the life of original installation of the door, and covers the following:

Door Type Interior Use Exterior Use Thermal Fused – Non-Rated Life of original installation Not Warranted Thermal Fused – 20 Minute Life of original installation Not Warranted Thermal Fused – 45,60,90 Minute Life of original installation Not Warranted Thermal Fused – Acoustical and Lead Lined Life of original installation Not Warranted Graham Supreme Door (GSD) Graham Premium Door (GPD) Life of original installation* Not warranted Graham Custom Door (GCD) Graham CMM and CMD 1 year limited warranty Not warranted Integris 3 year limited warranty 1 year limited warranty * Graham Supreme, Premium and Custom Doors with hollow cores are excluded. These products are not warranted.

THE WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. (This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.)

The original purchaser shall notify ASSA ABLOY in writing promptly upon discovery of facts giving rise to any claim under this warranty, stating specifically the nature of the claim, the date of discovery of same, identifying the product involved, and providing photographic evidence of the condition of the doors. If ASSA ABLOY sends a representative to the jobsite and the warranty issue is determined not to be a manufacturer’s issue the original purchaser will be charged for all applicable expenses incurred in the jobsite visit.

Inspection of goods must be made upon receipt and any claim must be received by ASSA ABLOY within thirty days of receipt. Failure to notify ASSA ABLOY within thirty days shall fully and completely relieve ASSA ABLOY from any obligation under this warranty.

ASSA ABLOY shall not be liable for any consequential, indirect or incidental damages of any kind. The limitation on damages is intended to have the broadest possible application and is intended to apply to all disputes that are directly or indirectly related to the products supplied by ASSA ABLOY. ASSA ABLOY ‘s liability is expressly limited to the repair or replacement of nonconforming products or refund of the purchase price at ASSA ABLOY ‘s option.

If the defect was not reasonably discoverable until after installation, ASSA ABLOY agrees to bear the reasonable cost of repairs, machining, and rehanging of the product. Rework and rehanging of defective goods shall be performed only after the cost of such work has been determined, and approval has been obtained from ASSA ABLOY. ASSA ABLOY shall not be liable for any door repaired or replaced without its prior consent. If the defect was reasonably discoverable prior to installation, ASSA ABLOY is not obligated to pay the cost of rehanging.

Since ASSA ABLOY cannot control the handling or exposure of doors after shipment, the purchaser must inspect the doors when received. Written notice of any claim must be given by the purchaser or installer to the supplier and ASSA ABLOY within 30 days of delivery. Forwarding of doors prior to inspection for damage will waive all opportunity to file a freight claim. All parties must be given a reasonable opportunity to investigate the reported problem. National Motor Freight Class guidelines apply for LTL deliveries (Item 300135 - Reporting Concealed Damage). Follow this link for details:http://onesrc.com/nmfc-national-motor-freight-class-guidelines-effective-april-18-2015-concealed-damages-must-be-reported-to-carriers-within-5-days-after-delivery/

TELEGRAPH AND WARP

• Warp is any distortion in the door itself and does not refer to the relationship of the door to the frame or jamb in which it is hung; it includes bow (curvature along the length of the door), cup (curvature along the width of the door), and twist (one or two corners are out of plane with the other corners of the door).• Warp shall not be considered a defect unless it exceeds 1/4 inch in the plane of the door itself. For doors 1-3/4 inch or thicker, warp shall not exceed 1/4 inch in doors 3/6 x 7/0 or smaller, nor shall it exceed 1/4 inch in doors 3/6 x 7/0 section of larger doors. For doors less than 1-3/4 inch thick, warp shall not exceed 1/4 inch in doors 3/0 x 7/0 or smaller.• Warp shall be measured by placing a straight-edge, taut wire, or string on the suspected concave face of the door (vertically, horizontally, or diagonally), with the door in its installed position. The measurement of the warp shall be made at the point of maximum distance between the bottom of the straight-edge, taut wire, or sting and the face of the door.• Warp and telegraph shall not be warranted in any event if the door is not treated in a manner consistent with the “storage, handling, finishing, installation and maintenance instruction”.• Action on any claim for warp or telegraph after installation may be deferred, at the option of ASSA ABLOY, for a period of 12 months from the date of complaint to allow for acclimation to surroundings.

FAILURE TO COMPLY WITH THE FOLLOWING ITEMS WILL VOID THE WARRANTY FOR EXTERIOR INSTALLATIONS OF INTEGRIS DOORS:• Failure to double seal all machined surface including openings and hardware cutouts with exterior sealer.• Failure to provide adequate overhead protection. This includes a maximum of 4 feet between the top of the door and the bottom of the overhang aluminum of 4 feet out from the face of the door and a minimum of 4 feet protection on each side of the door.• The warranty does not cover finish of exterior doors.• Failure to properly protect lite cutouts in exterior doors to prevent moisture from seeping into the core. Lip mouldings and exterior caulk are required. The top of an exterior door must be properly protected by flashing.• Any door machined for concealed hardware (vertical rods, closers, holders, stops or flush blots), pivots, or magnetic switches in the top rail will not be warranted.

ALLOWABLE TOLERANCES PER ANSI/WDMA STANDARDS

Specific matters excluded from warranty but not limited to:1. Unsatisfactory door function or appearance caused by failure to follow the “Storage, Handling, Finishing, Installation and Maintenance Instructions”.2. Appearance of field finished doors, or high gloss wood faced doors.3. Natural variations in the color, texture, character, or cut of the wood.4. Door with cutouts that 1] have an edge within 5 inches of door edge, 2] have an edge within 5 inches (3-5/16” on non-rated and 20 minute doors) of another cutout (including hardware cutouts), 3] have an area exceeding 40% of the door face area, or 4] have a height exceeding 50% of the door height (exception: Engineered Composite core door with cutout).5. Door not meeting applicable fire door requirements.6. Warp, if it occurs when 1] 1 3/8” thick door is larger than 3070, 2] face veneers are of differing species, or 3] door is finished/painted differently on each face of the door. This may create an unbalanced condition not warranted against warpage. This also includes doors with different plastic colors or patterns on each face.

GRAHAM | MAIMAN

Flush Door Warranty


July, 2016


247. Door used in an exterior application unless noted above, or an interior door with differing temperature and/or humidity on opposing side of door.8. Door improperly installed or hung in a frame that is not plumb, square, and level, and/or doesn’t allow the door to swing freely.9. Normal wear and tear, including wear-through of finish or deterioration for reasons other than material and workmanship of the door itself or fading due to exposure to ulta-violet light sources.10. Door with hardware that is not compatible for the particular door construction. This includes concealed closers deeper than 2 inches or wider than 1-1/4”, and concealed vertical rod devices.11. Cracking of Thermal Fused surfaces or warp resulting from: a. Doors that are improperly hung or do not swing freely. b. Doors that have lite and/or louver cutout areas exceeding 1,296 square inches of visible glass or one continuous dimension of 54” H or one continuous dimension of 36” W, unless the following minimum dimensions are maintained: 5” stiles, 7” top rail, and 10” bottom rail. Pairs of doors must also have a minimum of 3 point latching. c. Doors with light openings not cut by ASSA ABLOY.12. Doors hung without a hinge and/or pivot for every 30” of door height.13. Doors with machined pockets that leave less than 1/4” thick cavity walls.14. Doors that have any form of facing grooving penetrating the veneer in excess of limitations set by the factory.15. Doors altered by others for size by re-railing, re-stiling or refacing.16. Lites not glazed by ASSA ABLOY, including glass breakage and/or damage to the door.17. Thermal Fused Doors exceeding 4’0” in width, or 9’0” in height are not warranted.18. All other flush doors exceeding 4’0” in width or 10’0” in height are not warranted.

INSTRUCTIONS FOR STORAGE, HANDLING, FINISHING, USE AND INSTALLATION

Since methods and conditions of installation and use may affect product conditions and are beyond ASSA ABLOY control, failure by the original and any subsequent purchaser to strictly comply with each of the following provisions shall void this warranty. This warranty shall be void and ASSA ABLOY will have no obligation hereunder in the event the door(s) have not been stored, handled, or field finished in accordance with the WDMA field finish guidelines contained in the ASSA ABLOY Field Solutions guide.

INSTALLATION

1. The utility or structural strength of the doors must not be impaired when fitting to the opening, applying hardware, or preparing for lites, louvers, plant-ons or other detailing.2. Use two hinges for solid core doors up to 60 inches in height, three hinges up to 90 inches in height or portion thereof. Interior hollow core doors weighing less than 50 lbs. and not over 90 inches in height may be hung on two hinges. Use heavy weight hinges on doors over 175 lbs. Pivot hardware may be used in lieu of hinges. Consult hinge or pivot hardware manufacturer with regard to weight and size of hinges or pivots required.3. The maximum clearance between the top, hinge edge and lock edge to the frame and meeting edge of pairs of doors, is 1/8 inch.4. All hardware locations, preparations and methods of attachment must be appropriate for the specific door construction. Templates for specific hardware preparation are available from hardware manufacturers or their distributors.5. Pilot holes must be drilled for all screws that act as hardware attachments. Full threaded screws are preferable for fastening hardware to nonrated doors and are required on fire-rated doors. Self-tapping or combination wood/metal screws are not to be used on wood doors.6. In fitting non-rated doors for height, do not trim top or bottom edge by more than 3/4 inch unless accommodated by additional blocking. Trimming of fire-rated doors must be in accordance with NFPA 807. Doors and door frames should be installed plumb, square and level.8. Installation of prefinished door shall constitute acceptance. • Additionally, specific to Fire Doors: • A fire door bearing ASSA ABLOY certification label has been prepared for installation per the conformance authorities granted by Warnock Hersey International and under label service; it must be installed per label instructions, with the certification label on the hinge stile at approximately eye level. • Removal or tampering with the fire label will void the fire rating of the door. • Unless otherwise identified, certified labeled fire doors installed in pairs must have metal edges or metal meeting edges with an astragal. • Job site modification of certified labeled fire doors is restricted to: 1. Function holes for mortise locks, preparations for surface or applied hardware, and holes for labeled viewers, none of which shall exceed 1” in diameter. 2. A maximum undercut of 3/4” from nominal height. 3. Manufacturer’s restrictions for protection plate type and surface area.

CLEANING AND TOUCH-UP

1. Inspect all wood doors prior to hanging them on the job. Repair noticeable marks or defects that may have occurred from imprope storage and handling.2. Field repairs and touch-ups are the responsibility of the installing contractor upon completion of initial installation. Field touch-up shall include the filling of exposed nail or screw holes, re-finishing of raw surfaces resulting from job fitting, repair of job inflicted scratches and mars and final cleaning of finished surfaces.3. When cleaning door surfaces, use a non-abrasive commercial cleaner designed for cleaning wood door or paneling surfaces that does not leave a film residue that would build up or affect the surface gloss of the door finish.

ADJUSTMENT AND MAINTENANCE

1. Ensure that all doors swing freely and do not bind in their frame. Adjust the finish hardware for proper alignment, smooth operation and proper latching without unnecessary force or excessive clearance.2. Review with the owner/owner’s representative how to periodically inspect all doors for wear, damage and natural deterioration.3. Review with the owner/owner’s representative how to periodically inspect and adjust all hardware to insure that it continues to function as it was originally intended.

Customer: ______________________________________ Order#: _________________________________________

Door Type: ______________________________________ Job Name:_______________________________________

PO#:____________________________________________ Date: ___________________________________________

ASSA ABLOY Mason City 1502 12th Street NW • Mason City, IA 50401Phone: 641-423-2444 • Fax: 800-672-8110 www.grahamdoors.com

ASSA ABLOY Springfield3839 East Mustard Way • Springfield, MO 65803Phone: 417-862-0681 • Fax: 417-862-3780www.maiman.com AAW-141-11/15

July, 2016


25

ASSA ABLOY warrants all stile and rail wood doors sold under this warranty to be of good material and workmanship at the time of shipment, and to be free of defects which would render said door unserviceable or unfit for the ordinary recommended use of the door. This warranty is applicable for the door, and covers the following:

Door Type Interior Use Exterior Use Stile & Rail – Non-Rated Life of original installation One year from date of shipment Stile & Rail – 20 Minute Life of original installation One year from date of shipment Stile & Rail – 45,60,90 Minute Life of original installation Not Warranted

THE WARRANTY SET FORTH HEREIN IS IN LIEU OF ALL OTHER WARRANTIES, WHETHER EXPRESSED, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. (This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.) The original purchaser shall notify ASSA ABLOY in writing promptly upon discovery of facts giving rise to any claim under this warranty, stating specifically the nature of the claim, the date of discovery of same, identifying the product involved, and providing photographic evidence of the condition of the doors. If ASSA ABLOY sends a representative to the jobsite and the warranty issue is determined not to be a manufacturer’s issue the original purchaser may be charged for all applicable expenses incurred in the jobsite visit. Inspection of goods must be made upon receipt and any claim must be received by ASSA ABLOY within thirty days of receipt. Failure to notify ASSA ABLOY within thirty days shall fully and completely relieve ASSA ABLOY from any obligation under this warranty. ASSA ABLOY shall not be liable for any consequential, indirect or incidental damages of any kind. The limitation on damages is intended to have the broadest possible application and is intended to apply to all disputes that are directly or indirectly related to the products supplied by ASSA ABLOY. ASSA ABLOY ‘s liability is expressly limited to the repair or replacement of nonconforming products or refund of the purchase price at ASSA ABLOY ‘s option. If the defect was not reasonably discoverable until after installation, ASSA ABLOY agrees to bear the reasonable cost of repairs, machining, and rehanging of the product. Rework and rehanging of defective goods shall be performed only after the cost of such work has been determined, and approval has been obtained from ASSA ABLOY. ASSA ABLOY shall not be liable for any door repaired or replaced without its prior consent. If the defect was reasonably discoverable prior to installation, ASSA ABLOY is not obligated to pay the cost of rehanging. Since ASSA ABLOY cannot control the handling or exposure of doors after shipment, the purchaser must inspect the doors when received. Written notice of any claim must be given by the purchaser or installer to the supplier and ASSA ABLOY within 30 days of delivery. Forwarding of doors prior to inspection for damage will waive all opportunity to file a freight claim. All parties must be given a reasonable opportunity to investigate the reported problem. National Motor Freight Class guidelines apply for LTL deliveries (Item 300135 - Reporting Concealed Damage). Follow this link for details:http://onesrc.com/nmfc-national-motor-freight-class-guidelines-effective-april-18-2015-concealed-damages-must-be-reported-to-carriers-within-5-days-after-delivery/

An exterior door is defined as one that cannot be controlled for temperature and humidity on both sides. All exterior doors must be finished by ASSA ABLOY Springfield in order to carry any exterior warranty. Available species warranted by ASSA ABLOY for exterior applications are Mahogany, Vertical Grain Douglas Fir, White Pine and White Oak. Exterior doors must be built according to manufacturer’s standard construction.

Failure to comply with the following items will void the warranty for exterior installations:• Failure to double seal all machined surface including openings and hardware cutouts with exterior sealer.• Failure to provide adequate overhead protection. This includes a maximum of 4 feet between the top of the door and the bottom of the overhang, a minimum of 4 feet out from the face of the door and a minimum of 4 feet protection on each side of the door.• A complete and continuous finish must be maintained at all times on all surfaces of the door, and the door must be refinished annually with a good quality paint, varnish or lacquer.• The warranty does not cover telegraphing and checking of exterior doors.• This warranty does not cover louvers in exterior doors.• This warranty does not cover doors installed outside the continental 48 states.• Failure to properly protect lite cutouts in exterior doors to prevent moisture from seeping into the core. Lip mouldings and exterior caulk are required. The top of an exterior door must be properly protected by flashing.• 45, 60 and 90 minute doors installed in exterior locations will not be warranted.• Any door machined for concealed hardware (vertical rods, closers, holders, stops or flush bolts), pivots, or magnetic switches in the top rail will not be warranted.• V groove panels• Applied moldings

It should be noted that the WDMA and AWI Standards Institute indicate wood doors are not recommended for exterior use.

Since methods and conditions of installation and use may affect product conditions and are beyond ASSA ABLOY’s control, failure by the original and any subsequent purchaser to strictly comply with each of the following provisions shall void this warranty.

Instructions for Storage, Handling, Finishing, Use and Installation: Since methods and conditions of installation and use are beyond Seller’s control, Seller’s warranty is not effective unless the doors are stored, handled, finished, used and installed in strict accordance with the following provisions:

STORAGE AND HANDLING1. Store doors flat on a level surface in a dry, well-ventilated building. Doors must not come in contact with water. Doors should be kept at least 4 in. off the floor and must have protective coverings under the bottom door and over the top. Covering must protect doors from dirt, water and abuse but allow for air circulation under and around the stack.2. Doors must not be subjected to direct sunlight. Certain species (e.g., cherry, mahogany, walnut, and teak) are more susceptible to discoloration if exposed to sunlight or some forms of artificial light. To protect doors from light damage after delivery, opaque wrapping of individual doors may be specified.3. Do not subject interior doors to extremes of heat and/or humidity. Do not allow doors to come in contact with water. Prolonged exposure may cause damage. Buildings where humidity and temperature are controlled provide the best storage facilities (conditions must be maintained between 25%-55% RH and 50°F-90°F.4. Do not install doors in buildings that have wet plaster or cement. Do not store doors in buildings with excessive moisture content – HVAC systems must be operating and balanced.5. Doors must always be handled with clean dry hands or while wearing clean dry gloves.6. Doors must be lifted and carried when being moved, not dragged across one another.7. Doors must be finished within 14 days of receipt.

FINISHING1. Wood is hygroscopic and dimensionally influenced by changes in moisture content caused by changes within its surrounding environment. To assure uniform moisture exposure and dimensional control, all surfaces must be finished equally.2. Doors must not be considered ready for finishing when initially received. Before finishing, remove all handling marks, raised grain, scuffs, burnishes and other undesirable blemishes by block sanding all surfaces in a horizontal position with 120, 150 or 180 grit sandpaper. All architectural flush and stile & rail doors, due to their weight, naturally compress the face veneer grain while in the stack. Therefore, sanding of the overall surface will be required to open the veneer grain to receive a field applied finish evenly. To avoid cross grain scratches, sand with the grain.3. Certain species of wood, particularly oak, may contain extractives which react unfavorably with foreign materials in the finishing system. Do not use steel wool on bare wood, rusty containers or any other contaminate in the finishing system.4. A thinned coat of sanding sealer should be applied prior to staining to promote a uniform appearance and avoid sharp contrasts in color or a blotchy appearance. Door manufacturers are not responsible for the final appearance of field-finished doors. It is expected that the painting contractor will make adjustments as needed to achieve desired results.

MAIMAN

Stile and Rail Wood Door Warranty


July, 2016


265. All exposed, unfinished wood surfaces must be finished and the top and bottom rails sealed. Cutouts for hardware must be sealed prior to installation of hardware.6. Dark colored finishes should be avoided on all surfaces if the door is exposed to direct sunlight, in order to reduce the chance of warping or veneer checking.7. Water-based coatings on unfinished wood will cause delamination, veneer splits, highlight joints and raise wood grain. If used on exterior doors, the coating must be an exterior grade product. When installed in exterior applications, doors must be properly sealed and adequately protected from the elements. Please follow the finish and door manufacturer’s recommendations regarding the correct application and use of these products.8. Be sure the door surface being finished is satisfactory in both smoothness and color after each coat. Allow adequate drying time between coats. Desired results are best achieved by following the finish manufacturer’s recommendations. Do not finish doors until a sample of the finish has been approved9. Certain wood fire doors have fire retardant salts impregnated into various wood components that make the components more hygroscopic than normal wood. When exposed to high moisture conditions, these salts will concentrate on exposed surfaces and interfere with the finish. Before finishing the treated wood, reduce moisture content below 11% and remove the salt crystals with a damp cloth followed by drying and light sanding.

TELEGRAPH AND WARP• Warp is any distortion in the door itself and does not refer to the relationship of the door to the frame or jamb in which it is hung; it includes bow (curvature along the length of the door), cup (curvature along the width of the door), and twist (one or two corners are out of plane with the other corners of the door).• Warp shall not be considered a defect unless it exceeds 1/4 inch in the plane of the door itself. For doors 1-3/4 inch or thicker, warp shall not exceed 1/4 inch in doors 3/6 x 7/0 or smaller, nor shall it exceed 1/4 inch in doors 3/6 x 7/0 section of larger doors. For doors less than 1-3/4 inch thick, warp shall not exceed 1/4 inch in doors 3/0 x 7/0 or smaller.• Warp shall be measured by placing a straight-edge, taut wire, or string on the suspected concave face of the door (vertically, horizontally, or diagonally), with the door in its installed position. The measurement of the warp shall be made at the point of maximum distance between the bottom of the straight-edge, taut wire, or sting and the face of the door.• Warp and telegraph shall not be warranted in any event if the door is not treated in a manner consistent with the “storage, handling, finishing, installation and maintenance instruction”.• Action on any claim for warp or telegraph after installation may be deferred, at the option of ASSA ABLOY, for a period of 12 months from the date of complaint to allow for acclimation to surroundings.

ALLOWABLE TOLERANCES PER ANSI/WDMA STANDARDSSpecific matters excluded from warranty but not limited to:1. Unsatisfactory door function or appearance caused by failure to follow the “Storage, Handling, Finishing, Installation and Maintenance Instructions”.2. Appearance of field finished doors, or high gloss wood faced doors.3. Natural variations in the color, texture, character, or cut of the wood.4. Door not meeting applicable fire door requirements.5. Warp, if it occurs when 1] 1 3/8” thick door is larger than 3070, 2] face veneers are of differing species, or 3] door is finished/painted differently on each face of the door. This may create an unbalanced condition not warranted against warpage. This also includes doors with different plastic colors or patterns on each face.6. Door used in an exterior application unless noted above, or an interior door with differing temperature and/or humidity on opposing side of door.7. Door improperly installed or hung in a frame that is not plumb, square, and level, and/or doesn’t allow the door to swing freely.8. Normal wear and tear, including wear-through of finish or deterioration for reasons other than material and workmanship of the door itself or fading due to exposure to ulta-violet light sources.9. Door with hardware that is not compatible for the particular door construction. This includes concealed closers deeper than 2 inches or wider than 1-1/4”, and concealed vertical rod devices.10. Doors hung without a hinge and/or pivot for every 30” of door height.11. Doors with machined pockets that leave less than 1/4” thick cavity walls.12. Doors that have any form of facing grooving penetrating the veneer in excess of limitations set by the factory.13. Doors altered by others for size by re-railing, re-stiling or refacing.14. Lites not glazed by ASSA ABLOY, including glass breakage and/or damage to the door.15. Interior doors exceeding 4’0” in width or 10’0” in height, and exterior doors exceeding 3’6” in width or 8’0” in height, are not warranted.

INSTALLATION1. The utility or structural strength of the doors must not be impaired when fitting to the opening, applying hardware, preparing for lites, louvers, plant-ons or other detailing.2. Use two hinges for solid core doors up to 60 in. in height, three hinges up to 90 in. in height or portion thereof. Use heavy weight hinges on doors over 175 lbs. Pivot hardware may be used in lieu of hinges. Consult hinge or pivot hardware manufacturer with regard to weight and size of hinges or pivots required.3. The maximum clearance between the top, hinge edge and lock edge to the frame and meeting edge of pairs of doors, is 1/8 in.4. All hardware locations, preparations and methods of attachment must be appropriate for the specific door construction. Templates for specific hardware preparation are available from hardware manufacturers or their distributors.5. When lite or louver cutouts are made for exterior doors, they must be protected in order to prevent water from entering the door core.6. Pilot holes must be drilled for all screws that act as hardware attachments. Full threaded screws are preferable for fastening hardware to non-rated doors and are required on fire-rated doors. Self-tapping or combination wood/metal screws are not to be used on wood doors.7. If a full threaded screw is installed, then subsequently removed from a non-combustible fire door core, a new fastener with a larger root diameter and 1/2” longer shank than the original MUST BE SUBSTITUTED. This non-combustible material has considerably less “memory” than wood products do, and, therefore, must follow different guidelines for fasteners than wood-based cores.8. In fitting non-rated doors for height, do not trim top or bottom edge by more than 3/4 in. unless accommodated by additional blocking. Trimming of fire-rated doors must be in a ccordance with NFPA 80.9. Doors and door frames must be installed plumb, square and level.10. Installation of doors constitutes acceptance .

CLEANING AND TOUCH-UP1. Inspect all wood doors prior to hanging them on the job. Repair noticeable marks or defects that may have occurred from improper storage and handling.2. Field repairs and touch-ups are the responsibility of the installing contractor upon completion of initial installation. Field touchup shall include the filling of exposed nail or screw holes, re-finishing of raw surfaces resulting from job fitting, repair of job inflicted scratches and mars and final cleaning of finished surfaces.3. When cleaning door surfaces, use a non-abrasive commercial cleaner designed for cleaning wood door or paneling surfaces, that does not leave a film residue that would build up or affect the surface gloss of the door finish.

ADJUSTMENT AND MAINTENANCE1. Ensure that all doors swing freely and do not bind in their frame. Adjust the finish hardware for proper alignment, smooth operation and proper latching without unnecessary force or excessive clearance.2. Review with the owner/owner’s representative how to periodically inspect all doors for wear, damage and natural deterioration.3. Review with the owner/owner’s representative how to periodically inspect and adjust all hardware to ensure that it continues to function as it was originally intended.4. Finishes on exterior doors may deteriorate due to exposure to the environment. In order to protect the door it is recommended that the condition of the exterior finish be inspected at least once a year and re-finished as needed. Both exterior and interior finishes will change color over time.

Customer: ______________________________________ Order#: _________________________________________

Door Type: ______________________________________ Job Name:_______________________________________

PO#:____________________________________________ Date: ___________________________________________

ASSA ABLOY Mason City 1502 12th Street NW • Mason City, IA 50401Phone: 641-423-2444 • Fax: 800-672-8110 www.grahamdoors.com

ASSA ABLOY Springfield3839 East Mustard Way • Springfield, MO 65803Phone: 417-862-0681 • Fax: 417-862-3780www.maiman.com

AAW-140-09/15

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Flush Wood Doors and Wood Frame SpecsArchitectural Information


SECTION 081416 - FLUSH WOOD DOORS AND WOOD FRAMES

PART 1 - GENERAL

1.1 RELATED DOCUMENTS

A. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division 1 Specification Sections, apply to this Section.

1.2 SUMMARY

A. Section Includes:

1. Solid core doors with wood veneer hardboard MDF faces.2. Interior wood door frames.3. Factory finishing wood doors.4. Factory fitting wood doors to frames and factory machining for hardware.5. Louvers installed in flush wood doors.6. Light frames and glazing installed in wood doors.7. Factory installed glazing in wood doors.

B. Related Sections:

1. Division 01 Section ”Sustainable Design Requirements” for additional LEED documentation and requirements.2. Division 08 Section “Door Schedule”.3. Division 06 Section ”Interior Architectural Woodwork”.4. Division 08 Section ”Hollow Metal Doors and Frames”.5. Division 08 Section ”Interior Aluminum Doors and Frames”.6. Division 08 Section “Stile and Rail Wood Doors”.7. Division 08 Section “Aluminum-Framed Entrances and Storefronts”.8. Division 08 Section ”Glazing”.9. Division 08 Section ”Door Hardware”.10. Division 08 Section ”Access Control Hardware”.11. Division 13 Section ”Radiation Protection”.12. Division 28 Section ”Access Control”.

C. Standards and References: Comply with the version year adopted by the Authority Having Jurisdiction.

1. ANSI A117.1 - Accessible and Usable Buildings and Facilities.2. ANSI A208.1 – Wood Particleboard.3. ASTM E90-90 - Measurement of Airborne Sound Transmission Loss of Building Partitions.4. ASTM E 413 - Classification for Rating Sound Insulation.

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Flush Wood Doors and Wood Frame SpecsArchitectural InformationWood Door Technical Manual

5. Forestry Stewardship Council (FSC) - Guidelines for environmentally certified wood doors.6. Intertek Testing Service (ITS Warnock Hersey) - Certification Listings for Fire Doors.7. NFPA 80 - Standard for Fire Doors and Fire Windows; National Fire Protection Association.8. NFPA 252 - Standard Methods of Fire Tests of Door Assemblies; National Fire Protection Association.9. UL 10C - Positive Pressure Fire Tests of Door Assemblies; UL 1784 - Standard for Air Leakage Tests of Door Assemblies.10. United States Green Building Council (USGBC).11. Window and Door Manufacturers Association - WDMA I.S.1-A Architectural Wood Flush Doors.12. Window and Door Manufacturers Association - WDMA I.S. 10 Industry Standard for Testing Cellulosic Composite Materials for Use in Fenestration Products.

1.3 SUBMITTALS

A. Product Data: For each type of door indicated. Include details of core and edge construction, louvers, trim for openings, and WDMA I.S.1-A classifications. Include factory finishing specifications.

B. Shop Drawings shall include:

1. Indicate location, size, and hand of each door.2. Indicate dimensions and locations of mortises and holes for hardware.3. Indicate dimensions and locations of cutouts.4. Indicate requirements for veneer matching.5. Indicate location and extent of hardware blocking.6. Indicate construction details not covered in Product Data.7. Indicate doors to be factory finished and finish requirements.8. Indicate fire protection ratings for fire rated doors.

C. LEED Submittals:

1. Product Data for Credit MR 4: For products having recycled content, documentation indicating percentages by weight of postconsumer and preconsumer recycled content.

a. Include statement indicating cost for each product having recycled content.

2. Product Certificates for Credit MR 5 (LEED CI only): For products and materials required to comply with requirements for regionally manufactured materials. Include statement indicating cost for each regionally manufactured material.

a. Include statement indicating location of manufacturer and distance to Project for each regionally manufactured material.

3. Certificates for Credit MR 6: Manufacturer’s certificates indicating that products qualify as rapidly renewable products.

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a. Include statement indicating cost for each rapidly renewable product.

4. Certificates for Credit MR 6 (LEED CS only) or Credit MR 7: Chain-of-custody certificates indicating that flush wood doors comply with forest certification requirements. Include documentation that manufacturer and supplier is certified for chain of custody by an FSC-accredited certification body.

a. Include statement indicating cost for each certified wood product.

5. Product Data for Credit IEQ 4.4: For adhesives and composite wood products, documentation indicating that product contains no added urea formaldehyde.

6. Laboratory Test Reports for Credit IEQ 4.1 (LEED for Schools only): For adhesives, documentation indicating that products comply with the testing and product requirements of the California Department of Health Services’ ”Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.”

7. Laboratory Test Reports for Credit IEQ 4.2 (LEED for Schools only): For paints and coatings, documentation indicating that products comply with the testing and product requirements of the California Department of Health Services’ ”Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.”

8. Laboratory Test Reports for Credit IEQ 4.4 (LEED for Schools only): For composite wood products, documentation indicating that products comply with the testing and product requirements of the California Department of Health Services’ ”Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.”

D. Samples for Initial Selection: For factory finished doors.

1. Factory finishes applied to actual door face materials, approximately 8 by 10 inches, for each material and finish. For each wood species and transparent finish, provide set of three samples showing typical range of color and grain to be expected in the finished work.

2. Corner sections of doors, 8 by 10 inches, with door faces and edges representing actual materials to be used.

a. Provide samples for each species of veneer and core material.b. Finish veneer faced door samples with same materials proposed for factory finished doors.

3. Frames for light openings, 6 inches long, for each material, type, and finish required.

4. Louver blade and frame sections: 6 inches long for each material and finish specified.

DI. Warranty: Provide sample of manufacturer’s warranty showing compliance with specifications.

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1.4 QUALITY ASSURANCE

A. Manufacturer’s Environmental Qualifications: A qualified manufacturer that is certified for chain of custody by an FSC-accredited certification body.

B. Source Limitations: Obtain flush wood veneer doors through one source from a single manufacturer wherever possible.

C. Quality Standard: In addition to requirements specified, comply with WDMA I.S.1-A, latest edition, ”Industry Standard for Architectural Wood Flush Doors’.

D. Fire Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings indicated, based on testing at positive pressure according to NFPA 252 (neutral pressure at 40” above sill) or UL10C.

1. Oversize Fire Rated Door Assemblies: For units exceeding sizes of tested assemblies provide manufacturer’s construction label, indicating compliance to independent 3rd party certification agency’s procedure, except for size.

2. Temperature Rise Limit: Where required and at vertical exit enclosures (stairwell openings) and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F (250 deg C) above ambient after 30 minutes of standard fire test exposure.

3. Smoke Control Door Assemblies: Comply with NFPA 105.

1) Smoke ”S” Label: Doors to bear “S” label, and include smoke and draft control gasketing applied to frame and on meeting stiles of pair doors.

E. Sound Rating Test Reports: Submit manufacturer’s test results of STC ratings from testing per formed by independent testing agency for sound resistant doors.

F. Pre-Submittal Conference: Conduct conference in compliance with requirements in Division 01 Section ”Project Meetings” with attendance by representatives of Supplier, Installer, and Contractor to review proper methods and procedures for receiving, handling, and installing flush wood doors.

1.5 DELIVERY, STORAGE, AND HANDLING

A. Comply with requirements of referenced standard and manufacturer’s written instructions.

B. Package pre-finished doors individually in plastic bags or cardboard cartons and wrap bundles of doors in plastic sheeting.

C. Mark each door on top rail with opening number used on Shop Drawings.

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1.6 PROJECT CONDITIONS

A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weather tight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

1.7 WARRANTY

A. Warranty: Manufacturer’s standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:

a. Warping (bow, cup, or twist) more than 1/4 inch in a 42-by-84-inch section.b. Telegraphing of core construction in wood face veneers exceeding 0.01 inch in a 3- inch span.

2. Warranty includes installation and finishing that may be required due to repair or replacement of defective doors.

3. Warranty Period for Solid Core Interior Doors: Life of installation. Five Years. One Year.

PART 2 - PRODUCTS

2.1 DOOR CONSTRUCTION – GENERAL

A. WDMA I.S.1-A Performance Grade: Extra Heavy Duty; Aesthetic Grade: Premium Custom.

B. Fire Rated Doors: Provide construction and core as needed to provide fire ratings indicated.

1. Category A Edge Construction: Provide fire rated door edge construction with intumescent seals concealed by outer stile (Category A) at 45, 60, and 90 minute rated doors. Comply with specified requirements for exposed edges.

2. Category B Edge Construction: Provide 20 minute fire rated doors as Category B, with smoke and fire seals (supplied by seal manufacturer) applied to frame for 20 minute openings.

3. Pairs: Provide stiles with concealed intumescent seals. Comply with specified requirements for exposed edges.

a. Provide fire retardant stiles that are listed and labeled for applications indicated without formed steel edges and astragals.

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b. Where required for concealed hardware, provide formed steel edges and astragals with intumescent seals. Finish steel edges and astragals with baked enamel.

C. Environmentally Responsible Doors: Provide doors constructed with the following environmentally responsible characteristics:

1. Recycled Content of Composite Wood Products: Postconsumer recycled content plus one- half of pre-consumer recycled content not less than the following:a. Agrifiber Core: 35 percent.b. Particleboard Core: 35 percent, typical.c. Particleboard Core: 20 percent, with FSC certification.

2. Regional Materials (LEED CI only): Wood doors shall be manufactured within 500 miles (800 km) of Project site.

3. Rapidly Renewable Materials: Agrifiber cores shall be made from agricultural products that are typically harvested within a ten-year or shorter cycle.

4. Forest Certification: Provide wood doors made from wood-based materials and products that are certified in accordance with the Forest Stewardship Council’s principles and criteria, for wood building components.

5. Low-Emitting Materials: Fabricate doors with adhesives and composite wood products that do not contain added urea formaldehyde.

6. Low-Emitting Materials (LEED for Schools Only): Fabricate doors with adhesives and compo site wood products that comply with the testing and product requirements of the California Department of Health Services’ ”Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.”

7. GREENGUARD Certified Products: Wood doors have been tested and certified by the GREENGUARD Environmental Institute to meet the criteria of their Children and Schools Certification Program.

8. Health Product Declaration: Open standard declaration with transparent disclosure of contents and ingredients in their products to customers, suppliers, certifiers, and building standards organizations, making for a healthier built environment.

2.2 CORE CONSTRUCTION

A. Agrifiber Core Doors:

1. Core: Rapidly renewable Agrifiber based materials complying with ANSI A208.1 Particleboard standard containing no added urea formaldehyde.

2. Adhesive: Fully bonded construction using Polyurethane Reactive (PUR) glue.

3. Blocking: As indicated under article “Blocking”.

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B. Structural Composite Lumber Core Doors:

1. Structural Composite Lumber: Engineered hardwood composite wood products tested in accordance with WDMA I.S.1A, Testing Cellulosic Composite Materials for Use in Fenestration Products containing no added Urea Formaldehyde.

2. LEED: Meet requirements of IEQ4.4.

C. Particleboard Core Doors:

1. Particleboard: Wood fiber based materials complying with ANSI A208.1 Particleboard standard. Grade LD-2.

2. Adhesive: Fully bonded construction using Polyurethane (PUR) glue.


D. Fire Resistant Composite Core Doors:

1. Core: Non-combustible mineral product complying with requirements of referenced quality standard and testing and inspecting agency for fire protection rating indicated.


3. Edge Construction: At hinge stiles, provide laminated edge construction with improved screw holding capability and split resistance. Comply with specified requirements for exposed edges.

E. Sound Resistant Doors:

1. Provide 1-3/4” thick sound resistant doors complying with the Sound Transmission Class (STC) ratings as prescribed in the latest version of ASTM Standard E-90. Doors are to be furnished complete with gaskets and other acoustical accessories required for specified STC rating. Consult manufacturer details for gasketing, automatic door seals, thresholds, and other hardware or special frames which may be required.


3. Provide sound resistant doors with minimum STC sound rating as indicated.

F. Radiation Protection (Lead-Lined) Doors

1. Lead lined doors manufactured with a particleboard or structural composite lumber core with continuous lead sheeting from edge to edge in the center of the door or between the cross banding and the core.


3. Provide lead-lined doors with minimum thickness as indicated.

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G. Bullet Resistant Doors: Provide manufacturer’s custom bullet resistant internal door construction tested in accordance with U.L. Test Standard 752. Fabricate with concealed ballistic rated materials, 1-3/4” thickness, to meet indicated ballistic rating.

1. Provide bullet resistant assemblies with UL752 Level Rating of 1, 2, 3 or 4 as indicated.


2.3 BLOCKING

A. Non-Fire-Rated Doors:

1. Blocking is not required when using SCLC.

2. Provide blocking as indicated below:

a. HB1: 5 inch in doors indicated to have closers and overhead stops.b. HB2: 5 inch bottom rail blocking.c. HB3: 5 inch top and bottom rail blocking.d. HB4: Two 5 inch x 14 inch exit device blocking.e. HB5: Two 5 inch x 14 inch corner blocking for flush bolts.f. HB6: 5 inch mid-rail blocking for exit devices.g. HB7: 5 inch stile blocking.h. HB8: Two 5 inch x 14 inch corner blocking and two 5 inch x 14 inch lock blocking for vertical rod exit devices.

B. Fire Rated Doors:

1. Provide blocking as indicated below:

a. HB1: 5 inch in doors indicated to have closers and overhead stops.b. HB2: 5 inch bottom rail blocking.c. HB3: 5 inch top and bottom rail blocking.d. HB4: Two 5 inch x 14 inch exit device blocking.e. HB5: Two 5 inch x 14 inch corner blocking for flush bolts.f. HB6: 5 inch mid-rail blocking for exit devices.g. HB7: 5 inch stile blocking.h. HB8: Two 5 inch x 14 inch corner blocking and two 5 inch x 14 inch lock blocking for vertical rod exit devices.

2.4 VENEERED DOORS FOR TRANSPARENT FINISH

A. Manufacturers: Subject to compliance with requirements, provide products by one of the following:

1. Algoma Hardwoods (AG): Architectural Series.2. Eggers Industries (EG): Premium Series.3. Graham (GR): GPD Series.4. Marshfield (MF): Signature Series.

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5. VT Industries (VT): Artistry Series.

B. Interior Solid Core Doors:

1. Grade: [Select “Premium”, “Custom” or “Mill”].

2. Faces: Veneer grades as noted below; veneer minimum 1/50-inch (0.5mm) thickness at moisture content of 12% or less.

a. Sketch Face and Custom Inlays: Customized faces cut and deigned in patterns of varying intricacy by piecing together wood veneers in different grain directions and specie types. Submit architect approved door detail design of sketch face inlay.

3. Veneer Species: [Insert Species Selection].

4. Match between Veneer Leaves: [Select “Book match”, “Random Match” or “Slip Match”].

5. Assembly of Veneer Leaves on Door Faces: [Select].

a. Running Match.b. Balance match.c. Center Balance Match.

6. Pair and Set Match: Provide for doors hung in same opening or separated only by mullions.

7. Transom Match: Continuous match.

8. Vertical Edges: Matching same species as faces. Wood or composite material, one piece, laminated, or veneered. Minimum requirements per WDMA section P-1, Performance Standards for Architectural Wood Flush Doors.

9. Horizontal Edges: Solid wood or structural composite material meeting the minimum requirements per WDMA section P-1, Performance Standards for Architectural Wood Flush Doors

10. Construction: Five plies. Stiles and rails are bonded to core, then entire unit sanded before applying face veneers.

11. At doors over 40% of the face cut-out for lights and or louvers, furnish engineered composite lumber core.

2.5 DOORS FOR OPAQUE FINISH


1. Algoma Hardwoods (AG): Commercial Series.2. Eggers Industries (EG): Custom Series.

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3. Graham (GR): GCD Series.4. Marshfield (MF): Impressions Series.5. VT Industries (VT): Artistry Series.


1. Grade: Custom.

2. Faces:

a. Mill Option Hardwood: Face veneer minimum 1/50-inch (0.5mm) thickness at moisture content of 12% or less.b. Hardboard Faces: AHA A135.4, Class 1 (tempered) or Class 2 (standard).c. MDF Faces: ANSI A208.2, Grade 150 minimum.

3. Vertical Edges: Any closed grain hardwood. Wood or composite material, one piece, laminated, or veneered. Minimum requirements per WDMA section P-1, Performance Standards for Architectural Wood Flush Doors.

4. Horizontal Edges: Solid wood or structural composite material meeting the minimum requirements per WDMA section P-1, Performance Standards for Architectural Wood Flush Doors

5. Construction: Five plies. Stiles and rails are bonded to core, then entire unit sanded before applying face veneers.

2.6 LOUVERS

A. Wood Louvers: Door manufacturer’s standard solid wood louvers unless otherwise indicated.

1. Wood Species: Same species as door faces.

B. Metal Louvers: Door manufacturer’s standard metal louvers unless otherwise indicated.

1. Blade Type: Vision proof inverted V or inverted Y.2. Metal and Finish: Galvanized steel, 0.040 inch thick, factory primed for paint finish with baked enamel or powder coated finish.

2.7 LIGHT FRAMES AND GLAZING

A. Wood Beads for Light Openings in Wood Doors up to and including 20-minute rating:

1. Wood Species: Same species as door faces.2. Profile:a. M1 Flush Bead.b. M2 Beveled Flush Bead.c. M3 Lipped.d. M5 Beveled Lip Bead.

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e. At wood core doors with 20-minute fire protection ratings, provide wood beads and metal glazing clips approved for such use.

B. Metal Frames for Light Openings in Fire Rated Doors over 20-minute Rating: Manufacturer’s standard frame formed of 0.048-inch-thick, cold rolled steel sheet; with baked enamel or powder coated finish; and approved for use in doors of fire protection rating indicated.

1. Manufacturers:

a. Air Louver (LV).b. All Metal Stamping (AP).c. Anemostat (AN).d. Pemko (PE).

C. Glazing: Comply with installation requirements in Division 08 Section ”Glazing” and with the flush wood door manufacturer’s written instructions.

1. Pre-Installed Glazing: Install glazing in doors as indicated. Pre-installed glass to include all of the required glazing material.

2.8 INTERIOR WOOD FRAMES


1. Algoma Hardwoods, Inc (AG).2. Eggers Industries (EG).3. The Maiman Company (MA).4. Marshfield (MF).5. VT Industries (VT).

B. Non-Rated and 20 Minute Fire Rated Wood Door Frames: Frames, complete with transom and sidelight frames, fabricated from veneered structural composite lumber. C. Fire Rated (45, 60 and 90 Minute) Wood Door Frames: Frames, fabricated from veneered high density composite fire resistant board, with fire rating duration indicated.

D. Frame Profile: As indicated on the drawings.

E. Casing: As indicated on drawings or By Division 6.

F. Interior Wood Frames for Transparent Finish:

1. Species: Same as door faces.2. Cut: Same as door faces.

G. Interior Wood Frames for Opaque Finish:

1. Veneer: Sound closed grain hardwood of mill option, MDF or HDF.

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a. MDF Faces: ANSI A208.2, Grade 150 or 160.

2.9 FABRICATION

A. Factory fit doors to suit frame opening sizes indicated.1. Comply with requirements in NFPA 80 for fire rated doors.2. Undercut: As required per manufacturer’s templates and sill condition.

B. Factory machine doors for hardware that is not surface applied. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W series standards, and hardware templates.

1. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining.2. Metal Astragals: Factory machine astragals and formed steel edges for hardware for pairs of fire rated doors.

C. Transom and Side Panels: Fabricate matching panels with same construction, exposed sur faces, and finish as specified for associated doors. Finish bottom edges of transoms and top edges of rabbeted doors the same as door stiles.

1. Square End.2. Rabbeted.

D. Openings: Cut and trim openings through doors in factory.

1. Light Openings: Trim openings with moldings of material and profile indicated.2. Glazing: Comply with applicable requirements in Division 08 Section ”Glazing.”3. Louvers: Factory install louvers in prepared openings.

E. Electrical Raceways: Provide flush wood doors receiving electrified hardware with concealed wiring harness and standardized Molex™ plug connectors on both ends to accommodate up to twelve wires. Coordinate connectors on end of the wiring harness to plug directly into the electrified hardware and the through wire transfer hardware or wiring harness specified in hardware sets in Division 08 ”Door Hardware”. Wire nut connections are not acceptable.

2.10 FACTORY FINISHING

A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including fitting doors for openings and machining for hardware that is not surface applied, before finishing.

1. Finish faces, all four edges, edges of cutouts, and mortises. Stains and fillers may be omitted on top and bottom edges, edges of cutouts, and mortises.

B. Transparent Finish: Provide a clear protective coating over the wood veneer allowing the natural color and grain of the selected wood species to provide the appearance specified. Stain is applied to the wood surface underneath the transparent finish to add color and design flexibility.

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1. Finish: Meet or exceed WDMA I.S. 1A TR8 UV Cured Acrylated Polyester finish performance requirements.2. Staining:a. As selected by Architect from manufacturer’s full range.b. Custom stain to match architect’s sample.3. Sheen: Satin.

C. Opaque Finish: Factory applied finish.1. Colora. As selected from manufacturer’s standard range.b. Custom color to match architect’s sample.

CI. Opaque Finish: Field applied finish.

1. Factory primed.

PART 3 - EXECUTION

3.1 EXAMINATION

A. Examine doors and installed door frames before hanging doors.

1. Verify that frames comply with indicated requirements for type, size, location, and swing characteristics and have been installed with level heads and plumb jambs.2. Reject doors with defects.

B. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2 INSTALLATION

A. Hardware: For installation, see Division 8 Section ”Door Hardware.”

B. Installation Instructions: Install doors and frames to comply with manufacturer’s written instructions and the referenced quality standard, and as indicated.

1. Install fire rated doors in corresponding fire rated frames according to NFPA 80.

C. Factory Fitted Doors: Align in frames for uniform clearance at each edge.

D. Factory Finished Doors: Restore finish before installation if fitting or machining is required at Project site.

E. Field modifications to doors shall not be permitted, except those specifically allowed by manufacturer or fire rating requirements.

3.3 ADJUSTING

A. Operation: Re-hang or replace doors that do not swing or operate freely.

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B. Finished Doors: Replace doors that do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing.

END OF SECTION 081416

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Thermal Fused Door SpecsArchitectural Information


SECTION 081423 - CLAD WOOD DOORS

PART 1 - GENERAL



1.2 SUMMARY


1. Flush solid core low pressure clad or decorative laminate doors.2. Factory fitting clad wood doors to frames and factory machining for hardware.3. Light frames and glazing installed in clad wood doors.


1. Division 1Section “Sustainable Design Requirements”.2. Division 08 Section “Wood Flush Doors and Frames” for Wood Frames used with Clad Wood Doors.3. Division 08 Section ”Hollow Metal Doors and Frames”.4. Division 08 Section ”Glazing”.5. Division 08 Sections ”Door Hardware” and ”Access Control Hardware”.


1. ANSI A208.1 - Particleboard.2. Intertek Testing Service (ITS Warnock Hersey) - Certification Listings for Fire Doors.3. NFPA 80 - Standard for Fire Doors and Fire Windows; National Fire Protection Association.4. NFPA 252 - Standard Methods of Fire Tests of Door Assemblies; National Fire Protection Association.5. UL 10C - Positive Pressure Fire Tests of Door Assemblies; UL 1784 - Standard for Air Leakage Tests of Door Assemblies.6. United States Green Building Council (USGBC).7. Window and Door Manufacturers Association - WDMA I.S.1-A Architectural Wood Flush Doors.

1.3 SUBMITTALS

A. Product Data: For each type of door indicated. Include details of core and edge con-struction, louvers, trim for openings, and WDMA I.S.1-A classifications.


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Thermal Fused Door SpecsArchitectural InformationWood Door Technical Manual

1. Indicate location, size, and hand of each door. 2. Indicate dimensions and locations of mortises and holes for hardware.3. Indicate dimensions and locations of cutouts.4. Indicate requirements for veneer matching.5. Indicate location and extent of hardware blocking.6. Indicate construction details not covered in Product Data.7. Indicate doors to be factory finished and finish requirements.8. Indicate fire protection ratings for fire rated doors.

C. Samples for Initial Selection: For decorative laminate door faces.

1. Decorative laminate, 8 by 10 inches, for each color and pattern selected.2. Corner sections of doors, 12 x 12 inches, with door faces and edges representing actual materials to be used.3. Frames for light openings, 6 inches long, for each material, type, and finish required.

CI. Warranty: Sample of manufacturer’s warranty.


A. Source Limitations: Obtain clad wood doors through one source from a single manufacturer wherever possible.

B. Quality Standard: In addition to requirements specified, comply with WDMA I.S.1-A, latest edition, ”Industry Standard for Architectural Wood Flush Doors.” and the following minimum values (for particle core doors):

1. NWWDA TM-7 Cycle Slam Test: 1,000,000 cycles.2. NWWDA TM-8 Hinge Loading Test 1,000 lbs.3. NWWDA TM-10 Edge Screw Holding Test 850 lbs.4. NWWDA TM-10 Face Screw Holding Test 650 lbs.

C. Fire Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings indicated, based on testing at positive pressure according to NFPA 252 (neutral pressure at 40” above sill) or UL 10C.

1. Oversize Fire Rated Door Assemblies: For units exceeding sizes of tested assemblies provide manufacturer’s construction label, indicating compliance to independent 3rd party certification agency’s procedure, except for size.2. Temperature Rise Limit: Where indicated and at vertical exit enclosures (stairwell openings) and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F (250 deg C) above ambient after 30 minutes of standard fire test exposure.3. Smoke Control Door Assemblies: Comply with NFPA 105.


D. Security Rating for Particle Core Doors: ASTM F 476, Grade 40.

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E. Pre-Submittal Conference: Conduct conference in compliance with requirements in Division 01 Section ”Project Meetings” with attendance by representatives of Supplier, Installer, and Contractor to review proper methods and procedures for receiving, handling, and installing clad wood doors.



B. Package clad wood doors individually in [ Select: “plastic bags” or “cardboard cartons”] and wrap bundles of doors in plastic shrink wrap sheeting.

C. Mark each door on top rail or center hinge cutout with opening number used on Shop Dra wings.


A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

1.7 WARRANTY

A. Warranty: Manufacturer’s standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within the specified warranty period.


a. Warping (bow, cup, or twist) more than 1/4 inch in a 42-by-84-inch section.b. Telegraphing of core construction in wood face veneers exceeding 0.01 inch in a 3- inch span.

2. Warranty includes installation that may be required due to repair or replacement of defective doors.3. Warranty Period for Solid Core Interior Doors: Life of installation according to manufacturer’s written warranty.

PART 2 - PRODUCTS

2.1 DOOR CONSTRUCTION, GENERAL

A. WDMA I.S.1-A Performance Grade: Extra Heavy Duty; Aesthetic Grade: Premium.

B. Particleboard Core Doors:

1. Particleboard: ANSI A208.1, Grade M-2.2. Wood Stiles and Rails: As required to meet Extra Heavy Duty Performance level.3. Blocking: As required to meet Extra Heavy Duty Performance level.

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C. Mineral Core Doors:

1. Core: Non-combustible mineral product complying with requirements of referenced quality standard and testing and inspecting agency for fire protection rating indicated.2. Edge Construction: At hinge stiles, provide laminated edge construction with improved screw holding capability and split resistance with outer stile matching polymer edging.

D. Fire Rated Doors: Provide construction and core specified above as needed to provide fire ratings indicated.

1. Category A Edge Construction: Provide fire rated door edge construction with intumescent seals concealed by outer stile (Category A) at 45, 60, and 90 minute rated doors. Comply with specified requirements for exposed edges.2. Category B Edge Construction: Provide 20 minute fire rated doors as Category B, with smoke and fire seals (supplied by seal manufacturer) applied to frame.3. Pairs: Provide fire retardant stiles that are listed and labeled for applications indicated without formed steel edges and astragals. Provide stiles with concealed intumescent seals. Comply with specified requirements for exposed edges.

a. Where required or specified, provide formed steel edges and astragals with intumescent seals. Finish steel edges and astragals with baked enamel.

E. Radiation Protection (Lead-Lined) Doors:

1. Lead lined doors manufactured with a particleboard or structural composite lumber core with continuous lead sheeting from edge to edge in the center of the door or between the cross banding and the core.

2. Provide lead-lined doors with minimum thickness as indicated: a. [Select “1/16” or “1/8”- inch.]

2.2 LOW PRESSURE DECORATIVE LAMINATE (LPDL) FACED DOORS


1. The Maiman Company – Thermal Fused.

B. Low Pressure Decorative Laminate (LPDL) Thermal Fused Faces:

1. Low pressure decorative laminates faces thermally fused to cores under heat and pressure, complying with Laminating Materials Association’s Product Standard and Typical Physical Properties of Decorative Overlays. LMA.2003.

2. Color or Wood Grain Pattern:

a. [Select laminate overlay pattern].

C. Exposed Edges: Impact resistant polymer edging, minimum .040” thick, applied to all four edges after faces.

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D. Polymer Edging Color or Wood Grain Pattern: Manufacturer’s standard color that most closely matches faces.

E. Provide doors with pilot holes factory drilled for vertical edge hinges and lock sets.

F. Where continuous hinges are specified, provide coarse thread particle board screws designed for use in dense wood.

2.3 BLOCKING

A. Non-Fire Rated Doors:

1. Provide blocking as indicated below: [Select}

a. HB1: 5 inch in doors indicated to have closers and overhead stops.b. HB2: 5 inch Bottom Rail.c. HB3: 5 inch Top and Bottom Blocking.d. HB4: Two Exit Device Blocks.e. HB5: Two Flush Bolt Blocks.f. HB6: Midrail Exit Device Blocking.g. HB7: 5 inch Stiles.h. HB8: Two Corner and Two Exit Device Blocks for Vertical Rod Devices.

B. Fire Rated Doors:

1. Provide blocking as indicated below: [Select}

a. HB1: 5 inch in doors indicated to have closers and overhead stops.b. HB2: 5 inch Bottom Rail.c. HB3: 5 inch Top and Bottom Blocking.d. HB4: Two Exit Device Blocks.e. HB5: Two Flush Bolt Blocks.f. HB8: Two Corner and Two Exit Device Blocks for Vertical Rod Devices.

2.4 LOUVERS.

A. Metal Louvers: Door manufacturer’s standard metal louvers unless otherwise indicated.



A. Wood Beads for Light Openings in Wood Doors up to and including 20-minute rating:

1. Wood Species: Compatible Hardwood.2. Profile:

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a. M1 Flush Bead.b. At wood core doors with 20-minute fire protection ratings, provide wood beads and metal glazing clips approved for such use.

B. Metal Frames for Light Openings in Fire Rated Doors over 20-minute Rating: Manufacturer’s standard frame formed of 0.048-inch-thick, cold rolled steel sheet; with baked enamel or powder coated finish; and approved for use in doors of fire protection rating indicated. 1. Manufacturers:a. Air Louver.b. All Metal Stamping.c. Anemostat.d. Pemko.

C. Glazing: Comply with installation requirements in Division 08 Section ”Glazing” and with the flush wood door manufacturer’s written instructions.

2.6 FABRICATIONA. Factory fit doors to suit frame opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated.

1. Comply with requirements in NFPA 80 for fire rated doors.

B. Factory machine doors for hardware that is not surface applied. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W series standards, and hardware templates.


C. Openings: Cut and trim openings through doors in factory.

1. Light Openings: Trim openings with moldings of material and profile indicated.2. Glazing: Comply with applicable requirements in Division 08 Section ”Glazing.”3. Louvers: Factory install louvers in prepared openings.

PART 3 - EXECUTION

3.1 EXAMINATION




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3.2 INSTALLATION


B. Installation Instructions: Install doors to comply with manufacturer’s written instructions and the referenced quality standard, and as indicated.



D. Field modifications to doors shall not be permitted, except those specifically allowed by manufacturer or fire rating requirements.

3.3 ADJUSTING


B. Replace doors that do not comply with requirements. Doors may be repaired if work complies with requirements and shows no evidence of repair or refinishing.


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Integris Door SpecsArchitectural InformationWood Door Technical Manual

SECTION 081423.16 - PLASTIC LAMINATE FACED WOOD DOORS – MOISTURE RESISTANT

PART 1 - GENERAL



1.2 SUMMARY


1. Solid core moisture resistant doors with high pressure decorative laminate faces.2. Factory fitting wood doors to frames and factory machining for hardware.3. Louvers installed in flush wood doors.


1. Division 01 Section ”Sustainable Design Requirements” for additional LEED documentation and requirements.2. Division 08 Section ”Hollow Metal Doors and Frames” for wood doors in steel frames.3. Division 08 Section ”Glazing” for glass view panels in wood doors.4. Division 08 Section ”Door Hardware” for door hardware for flush wood doors and wood frames.5. Division 08 Section ”Access Control Hardware” for electromechanical hardware for flush wood doors and wood frames.6. Division 13 Section ”Radiation Protection” for lead-lined wood doors.


1. ASTM D 1037 – Standard Test Method for evaluating properties of Wood-Based Fiber and Particle Panel Materials.2. ASTM F476 Standard Test Method for Security of Swinging Door Assemblies3. AWPA E7 – Standard Method for Evaluating Wood Preservatives by Field Tests with Stakes.4. AWPA E16 –Field Test for Evaluation of Wood Preservatives to be used Out of Ground Contact: Horizontal Lap-Joint Method.5. Forestry Stewardship Council (FSC) - Guidelines for environmentally certified wood doors.6. Intertek Testing Service (ITS Warnock Hersey) - Certification Listings for Fire Doors.7. NFPA 80 - Standard for Fire Doors and Fire Windows; National Fire Protection Association.8. NFPA 252 - Standard Methods of Fire Tests of Door Assemblies; National Fire Protection Association.9. UL 10 C Standard for Positive Pressure Fire Tests of Door Assemblies10. United States Green Building Council (USGBC).

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Integris Door SpecsArchitectural Information


11. Window and Door Manufacturers Association - WDMA I.S.1-A Architectural Wood Flush Doors.12. Window and Door Manufacturers Association - WDMA I.S. 10 Industry Standard for Testing Cellulosic Composite Materials for Use in Fenestration Products.

1.3 SUBMITTALS

A. Product Data: For each type of door indicated. Include details of core and edge construction, louvers, trim for openings, and WDMA I.S.1-A or AWS classifications. Include factory finishing specifications.


1. Indicate location, size, and hand of each door.2. Indicate dimensions and locations of mortises and holes for hardware.3. Indicate dimensions and locations of cutouts.4. Indicate fire protection ratings for fire rated doors.

C. LEED Submittals:

1. Product Data for Credit MR 4: For products having recycled content, documentation indicating percentages by weight of postconsumer and pre-consumer recycled content.

a. Include statement indicating cost for each product having recycled content.

2. Certificates for Credit MR 6: Manufacturer’s certificates indicating that products qualify as rapidly renewable products.

a. Include statement indicating cost for each rapidly renewable product.

3. Product Data for Credit IEQ 4.4: For adhesives and composite wood products, documentation indicating that product contains no added urea formaldehyde.

D. Manufacturer’s Certification: Submit manufacturer’s certification that composite panels comply with specified requirements and are suitable for intended purposes.

E. Warranty: Sample of special warranties.


A. Source Limitations: Obtain flush wood doors through one source from a single manufacturer wherever possible.

B. Quality Standard: In addition to requirements specified, comply with WDMA I.S.1-A, latest edition, ”Industry Standard for Architectural Wood Flush Doors”.

C. Fire Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for 20-minute doors.

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1. Smoke Control Door Assemblies: Comply with NFPA 105.


D. Pre-Submittal Conference: Conduct conference in compliance with requirements in Di vision 01 Section ”Project Meetings” with attendance by representatives of Supplier, Installer, and Contractor to review proper methods and procedures for receiving, handling, and installing flush wood doors.

E. Security Comply with ASTM F476-84 Level 40.



B. Package pre-finished doors individually in plastic bags or cardboard cartons and wrap bundles of doors in plastic sheeting.

C. Mark each door on top rail with opening number used on Shop Drawings.


A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weather tight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

1.7 WARRANTY

A. Warranty: Manufacturer’s standard form in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period.


a. Warping (bow, cup, or twist) more than 1/4 inch in a 42-by-84-inch section.b. Telegraphing of core construction and delaminating of face.

2. Warranty includes installation and finishing that may be required due to repair or replacement of defective doors.

3. Warranty Period for Moisture Resistant Solid Core Interior Doors: 3 years.

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PART 2 - PRODUCTS

2.1 DOOR CONSTRUCTION – GENERAL

A. WDMA I.S.1-A Aesthetic Grade: Custom; Performance Grade: Meets the following minimum requirements.

1. WDMA TM-7 Cycle Slam Test: 1,000,000 cycles.2. WDMA TM-8 Hinge Loading Test: 688 lbs.3. WDMA TM-10 Edge Screw Holding Test: 680 lbs.4. WDMA TM-10 Face Screw Holding Test: 980 lbs.

B. Security Comply with ASTM F476-84 Level 40.

C. Fire Rated Doors: Provide construction and core as needed to provide fire ratings indicated.

D. Environmentally Responsible Doors: Provide doors constructed with the following environmentally responsible characteristics:

1. Low-Emitting Materials: Fabricate doors with adhesives and composite wood products that do not contain added urea formaldehyde.

2. Low-Emitting Materials (LEED for Schools Only): Fabricate doors with adhesives and composite wood products that comply with the testing and product requirements of the California Department of Health Services’ ”Standard Practice for the Testing of Volatile Organic Emissions from Various Sources Using Small-Scale Environmental Chambers.”

2.2 CORE CONSTRUCTION

A. Exterior Treated Wood Composite Panels::

1. Exterior Grade, treated composite panels for non-structural applications

a. Wood fibers combined with phenolic resins, zinc borate and water repellents.b. No added urea formaldehyde.c. 1-piece solid substrate, uniform density, not laminated.d. No knots or voids. +/-0.0005” tolerance.e. ASTM D 1037: 47pcf density.f. ASTM D 1037: 24-hour soak thickness swell: 2.6%.g. ASTM D 1037 Accelerated Aging Test, 6-cycle: 90% Strength retainage.h. AWPA E16, 3-year exposure Rot Resistance: 1.0 out of 5.

2. LEED: Meet requirements of EQ4.4.

3. Stiles and Rails: Water Repellent Pressure Treated Lumber.

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2.3 PLASTIC LAMINATE FACED MOISTURE RESISTANT WOOD DOORS


1. Maiman Integris.

B. Interior Doors:

1. Faces: Plastic laminate

2. Vertical Edges: Match face laminate

3. Horizontal Edges: Match face laminate.

2.4 LOUVERS

A. Metal Louvers: Door manufacturer’s standard metal louvers unless otherwise indicated.



A. Metal Frames for Light Openings: stainless steel only.

1. Manufacturers:

a. All Metal Stamping.

B. Glazing: Comply with installation requirements in Division 08 Section ”Glazing” and with the flush wood door manufacturer’s written instructions.

1. Pre-Installed Glazing: Install glazing in doors as indicated. Pre-installed glass to include all of the required glazing material.

2.6 FABRICATION

A. Factory fit doors to suit frame opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated.


B. Factory pre-fit and machine doors for hardware that is not surface applied. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W series standards, and hardware templates.

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1. Coordinate with hardware mortises in metal frames to verify dimensions and alignment before factory machining.

C. Electrical Raceways: Provide flush wood doors receiving electrified hardware with concealed wiring harness and standardized Molex™ plug connectors on both ends to ac commodate up to twelve wires. Coordinate connectors on end of the wiring harness to plug directly into the electrified hardware and the through wire transfer hardware or wiring harness specified in hardware sets in Division 08 ”Door Hardware”. Wire nut connections are not acceptable.

PART 3 - EXECUTION

3.1 EXAMINATION




3.2 INSTALLATION





D. Field modifications to doors shall not be permitted, except those specifically allowed by manufacturer or fire rating requirements.

3.3 ADJUSTING


B. Finished Doors: Replace doors that do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing.


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Stile and Rail Wood Door SpecsArchitectural InformationWood Door Technical Manual

SECTION 081433- STILE AND RAIL WOOD DOORS

PART 1 - GENERAL



1.2 SUMMARY


1. Interior stile and rail wood doors.2. Interior fire-rated stile and rail wood doors and wood frames.3. Factory finishing stile and rail wood doors.4. Factory fitting wood doors to frames and factory machining for hardware.5. Louvers installed in stile and rail wood doors.6. Light frames and glazing installed in stile and rail wood doors.


1. Division 01 Section ”Sustainable Design Requirements” for additional LEED documentation and requirements.2. Division 06 Section ”Interior Architectural Woodwork” for requirements for veneers from the same flitches for both architectural woodwork and stile and rail wood door panels.3. Division 06 Section ”Paneling” for requirements for veneers from the same flitches for both wood paneling and stile and rail wood door panels.4. Division 08 Section ”Hollow Metal Doors and Frames” for wood doors in steel frames.5. Division 08 Section ”Glazing” for glass view panels in stile and rail wood doors.6. Division 08 Sections ”Door Hardware” and ”Access Control Hardware” for door hardware for stile and rail wood doors and wood frames7. Division 28 Section ”Access Control” for access control devices installed at door openings and provided as part of a security access system.


1. Intertek Testing Service (ITS Warnock Hersey) - Certification Listings for Fire Doors.2. NFPA 80 - Standard for Fire Doors and Fire Windows; National Fire Protection Association.

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Stile and Rail Wood Door SpecsArchitectural Information


3. NFPA 252 - Standard Methods of Fire Tests of Door Assemblies; National Fire Protection Association.4. Scientific Certification Systems (SCS) - Certified Products Standards.5. UL 10C - Positive Pressure Fire Tests of Door Assemblies; UL 1784 - Standard for Air Leakage Tests of Door Assemblies.6. United States Green Building Council (USGBC).7. Window and Door Manufacturers Association - WDMA I.S.6-A Industry Standard for Architectural Stile and Rail Doors.

1.3 SUBMITTALS

A. Product Data: For each type of door indicated. Include details of core and edge construction, louvers, trim for openings, and WDMA I.S.6-A classifications. Include factory finishing specifications as applicable.

B. Door hardware supplier is to furnish templates, template reference number and/or physical hardware to the wood door supplier in order to prepare the doors and frames to receive the finish hardware items.

C. Shop Drawings: Indicate location, size, and hand of each door; elevation of each kind of door; construction details not covered in Product Data; location and extent of hardware blocking; and other pertinent data.

1. Indicate dimensions and locations of mortises and holes for hardware.2. Indicate dimensions and locations of cutouts.3. Indicate requirements for veneer matching.4. Indicate doors to be factory finished and finish requirements.5. Indicate fire protection ratings for fire rated doors.

D. Samples for Initial Selection: For each species and finish required.

1. Factory finishes applied to actual door face materials, approximately 8 by 10 inches, for each material and finish. For each wood species and transparent finish, provide set of three samples showing typical range of color and grain to be expected in the finished work.2. Corner sections of doors, 8 by 10 inches, with door faces and edges representing actual materials to be used.a. Provide samples for each species of veneer and solid lumber required.b. Finish veneer faced door samples with same materials proposed for factory finished doors.3. Frames for light openings, 6 inches long, for each material, type, and finish required.

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E. Informational Submittals: 1. LEED Documentation: Submit manufacturer’s environmental documentation and applicable sustainability program credits that are available to contribute towards a LEED rated project certification.

F. Warranty: Sample of special warranties.


A. Source Limitations: Obtain stile and rail wood doors through one source from a single manufacturer wherever possible.

B. Quality Standard for Doors of Stock and Special Design and Construction: Comply with WDMA I.S.6A, Industry Standard for Architectural Stile and Rail Doors.

C. Fire Rated Wood Doors: Doors complying with NFPA 80 that are listed and labeled by a testing and inspecting agency acceptable to authorities having jurisdiction, for fire ratings indicated, based on testing at positive pressure according to NFPA 252 (neutral pressure at 40” above sill) or UL 10C (neutral pressure testing according to UL 10B where specified).

1. Temperature Rise Limit: Where indicated and at vertical exit enclosures (stairwell openings) and exit passageways, provide doors that have a maximum transmitted temperature end point of not more than 450 deg F (250 deg C) above ambient after 30 minutes of standard fire test exposure.2. Smoke Control Door Assemblies: Comply with NFPA 105.a. Smoke ”S” Label: Doors to bear “S” label, and include smoke and draft control gasketing applied to frame and on meeting stiles of pair doors.

D. Safety Glass: Provide products complying with testing requirements in 16 CFR 1201, for Category II materials, unless Category I materials are expressly indicated and permitted.

E. Pre-Submittal Conference: Conduct conference in compliance with requirements in Division 01 Section ”Project Meetings” with attendance by representatives of Supplier, Installer, and Contractor to review proper methods and procedures for receiving, handling, and installing stile and rail wood doors.



B. Mark each door on top rail with opening number used on Shop Drawings.


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A. Environmental Limitations: Do not deliver or install doors until spaces are enclosed and weathertight, wet work in spaces is complete and dry, and HVAC system is operating and maintaining ambient temperature and humidity conditions at occupancy levels during the remainder of the construction period.

1. Temperature and Relative Humidity Requirements: Relative humidity to be 25 to 55 percent; temperature 60 to 80 degrees F (15.6 to 27.7 degrees C). Maintain required temperature and relative humidity in spaces where products will be installed for a minimum of 24 hours before, during, and after installation as recommended by manufacturer.

1.7 WARRANTY

A. Special Warranty: Manufacturer’s standard form signed by manufacturer, installer, and contractor in which manufacturer agrees to repair or replace doors that fail in materials or workmanship within specified warranty period.

1. Failures include, but are not limited to, the following:a. Warping (bow, cup, or twist) more than 1/4 inch in a 42-by-84-inch section.2. Warranty Period for Interior Stile and Rail Doors: One (1) year according to manufacturer’s written warranty from date of Substantial Completion.

PART 2 - PRODUCTS

2.1 STILE AND RAIL DOOR CONSTRUCTION - GENERAL

A. WDMA I.S.6-A Grade for Transparent Finish: Premium. Assemble doors, including components, with minimum WDMA Type II adhesives.

B. WDMA I.S.6-A Grade for Opaque Finish: Custom. Assemble doors, including components, with minimum WDMA Type II adhesives.

C. Fire Rated Doors: Provide construction and core specified above as needed to provide fire ratings indicated. Doors must be ”true” stile and rail construction. ”Simulated” or ”sketch-faced” veneer faces are not acceptable.

1. Interior Fire Rated Doors (20-Minute Rating): Fire rated doors with 1-3/4-inch (44-mm) thick stiles and rails complying with requirements indicated for interior doors.2. Interior Fire Rated Doors (45 and 60 Minute Ratings): Fire rated doors with 1-3/4-inch (44- mm) thick, edged and veneered non-combustible core stiles and rails complying with requirements indicated for interior doors.3. Interior Fire-Rated Doors (90 Minute Rating): Fire rated doors with 2-1/4-inch (57-mm) thick, edged and veneered non-combustible core stiles and rails complying with requirements indicated for interior doors.

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4. Pairs: Provide fire retardant stiles that are listed and labeled for applications indicated without formed steel edges and astragals. Provide stiles with concealed intumescent seals. Comply with specified requirements for exposed edges.

D. Raised-Panel Thickness: Manufacturer’s standard, but not less than 1-5/8 inches (41mm) for 2-1/4 inch (57 mm) thick doors, 1-1/8 inches (29 mm) for 1-3/4 inch (44 mm) thick doors, and 3/4 inches (19 mm) for 1-3/8 inch (35 mm) thick doors.

E. Flat-Panel Thickness: Manufacturer’s standard, but not less than 1-1/8 inches (29 mm) for 2-1/4 inch (57 mm) thick doors, 5/8 inches (16 mm) for 1-3/4 inch (44 mm) thick doors, and 1/4 inch (6 mm) for 1-3/8 inch (35 mm) thick doors.

F. Environmentally Responsible Doors: Provide where specified doors manufactured with the following environmentally responsible components:

1. Credits MR 4.1 and MR 4.2: Interior doors to contain a minimum of 55%recycled & recovered content, as certified by SCS (Scientific Certification Systems). Include evidence that door manufacturer is certified with SCS by providing certificates and labeling.2. Credit MR 7: Interior doors to contain a minimum of 70% of wood based materials.3. Credit EQ 4.4: Provide doors made with adhesives that do not contain added urea- formaldehyde resins. Interior doors made with composite wood products to have urea- formaldehyde emission levels below the published maximums in the ANSI A208.1- latest edition Particleboard standard.

2.2 STILE AND RAIL DOORS FOR TRANSPARENT FINISH - INTERIOR


1. Algoma Hardwoods, Inc.2. Eggers Industries.3. The Maiman Company.4. Substitutions: Requests for substitution and product approval in compliance with the specifications must be submitted in writing and in accordance with the procedures and time frames outlined in Division 01, Substitution Procedures. Approval of requests is at the discretion of the architect, owner, and their designated consultants.


1. Stile and Rail Construction: Veneered, minimum 1/16” before sanding; structural engineered core; edgebands same species as face veneer.2. Raised-Panel Construction:

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a. Veneered, shaped, wood-based panel product with veneer conforming to raised- panel shape (3-ply veneer).b. Veneered, wood-based panel product with mitered, raised rims made from matching clear lumber (rim-banded).3. Flat-Panel Construction: Veneered, wood-based panel product.4. Wood Species for Transparent Species: [Insert species].a. Cut:1) Plain sawn.2) Quarter sawn.3) Rift cut.4) Size, Layout and Thickness: As indicated on Drawings.

2.3 STILE AND RAIL DOORS FOR OPAQUE FINISH - INTERIOR


1. Algoma Hardwoods, Inc.2. Eggers Industries.3. The Maiman Company.4. Substitutions: Requests for substitution and product approval in compliance with the specifications must be submitted in writing and in accordance with the procedures and time frames outlined in Division 01, Substitution Procedures. Approval of requests is at the discretion of the architect, owner, and their designated consultants.


1. Stile and Rail Construction: Veneered, minimum 1/16” before sanding; structural engineered core; edgebands same species as face veneer.2. Raised-Panel Construction: Shaped, medium-density fiberboard.3. Flat-Panel Construction:a. Veneered, with closed grain hardwood veneer on wood-based panel product.b. Medium-density fiberboard.4. Wood Species for Opaque Finish: Manufacturer’s standard mill option species and cut for stiles and rails; with panels of same species or wood-based composite materials.5. Size, Layout and Thickness: As indicated on Drawings.

2.4 FIRE RATED INTERIOR WOOD FRAMES


1. Algoma Hardwoods, Inc.2. The Maiman Company.

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B. Non-Rated and 20 Minute Fire Rated Wood Door Frames: Frames, complete with transom and sidelight frames, fabricated from veneered structural composite lumber for transparent finish or solid lumber close grained hardwood for opaque finish.

C. Fire Rated (45, 60 and 90 Minute) Wood Door Frames: Frames, fabricated from veneered high density composite fire resistant board, with fire rating duration indicated.

D. Wood Species for Transparent Finishes: [Insert species].

1. Cut:a. Plain sliced (flat sliced).b. Quarter sliced.c. Rift cut.

E. Wood species for Opaque Finishes: Manufacturer’s standard mill option paint grade species.

F. Frame Profiles: As indicated on Drawings.

2.5 FABRICATION

A. Fabricate stile and rail wood doors in sizes indicated.

B. Fit doors to suit frame opening sizes indicated. Comply with clearance requirements of referenced quality standard for fitting unless otherwise indicated.


C. Factory machine doors for hardware that is not surface applied. Comply with final hardware schedules, door frame Shop Drawings, DHI A115-W series standards, and hardware templates.


D. Transom and Side Panels: Fabricate matching panels with same construction, exposed surfaces, and finish as specified for associated doors. Finish bottom edges of transoms and top edges of rabbeted doors same as door stiles.

E. Openings: Trim openings indicated for glazing with solid wood moldings (non-rated and 20 minute fire-rated), with one side removable. For 45, 60, and 90-minute fire rated glazed openings, provide veneered metal for transparent finish doors (primed metal for opaque finish) for glazed openings

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1. Solid Wood Moldings: Trim openings with material and profile indicated.2. Field Glazing: Comply with applicable requirements in Division 08 Section ”Glazing.”3. Louvers: Factory install louvers in prepared openings.

F. Electrical Raceways: Provide stile and rail wood doors receiving electrified hardware with concealed wiring harness and standardized Molex™ plug connectors on both ends to accommodate up to twelve wires. Coordinate connectors on end of the wiring harness to plug directly into the electrified hardware and the through wire transfer hardware or wiring harness specified in hardware sets in Division 08 ”Door Hardware”. Wire nut connections are not acceptable.

2.6 FINISHING

A. General: Comply with referenced quality standard for factory finishing. Complete fabrication, including machining for hardware that is not surface applied, before finishing.

B. Door for Transparent Finish: Provide a clear protective coating over the wood veneer allowing the natural color and grain of the selected wood species to provide the appearance specified. Stain is applied to the wood surface underneath the transparent finish to add color and design flexibility.

1. Grade: Premium.2. Finish: Meet or exceed WDMA TR6 Catalyzed Polyurethane finish performance requirements.3. Staining: As selected by Architect from manufacturer’s full range.

C. Doors for Opaque Finish: Shop apply one coat of wood primer as specified in Division 09 Section ”Painting” to faces, edges, and tops and bottoms of doors.

PART 3 - EXECUTION 3.1 EXAMINATIONA. Examine doors and installed door frames before hanging doors.



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3.2 INSTALLATION A. Hardware: For installation, see Division 8 Section ”Door Hardware.”




D. Job-Fitted Doors: Align and fit doors in frames with uniform clearances and bevels as indicated. Do not trim stiles and rails in excess of limits set by manufacturer or as permitted with fire-rated doors. Machine doors for hardware. Seal cut surfaces after fitting and machining.

1. Clearances: Provide 1/8 inch (3.2 mm) at heads, jambs, and between pairs of doors. Provide 1/8 inch (3.2 mm) from bottom of door to top of decorative floor finish or covering. Where threshold is shown or scheduled, provide 1/4 inch (6.4mm) from bottom of door to top of threshold. Bevel non-rated doors 1/8 inch in 2 inches (3-1/2 degrees) at lock and hinge edges.2. Comply with NFPA 80 for fire rated doors.

E. Factory Finished Doors: Restore finish before installation if fitting or machining is required at Project site.

3.3 ADJUSTING


B. Replace doors that do not comply with requirements. Doors may be repaired or refinished if work complies with requirements and shows no evidence of repair or refinishing.


Architectural Information - ASSA ABLOY Wood Doors · Material Safety Data Information ... technical...

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Transcript of Architectural Information - ASSA ABLOY Wood Doors · Material Safety Data Information ... technical...