Arburg 221 Manual
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Transcript of Arburg 221 Manual
Short Operating Manual
Short operating manualALLROUNDER 221 Kwith SELOGICA control
( GH1432Z )\\ARB00112\UK00K_A 01 20000702
ARBURG GmbH + CoPostfach 11 0972286 LossburgTel.: +49 (0) 74 46 33-0Fax: +49 (0) 74 46 33 33 65T-Online * 44600 #http://www.arburg.come-mail: [email protected]
Software-Version 3.0xx
Preface
The purpose of this document
is to provide you with an overview of theSELOGICA controller. The controller is brieflyintroduced and the operating elements and thedata input is described. This short operatingmanual does not however replace the mainoperating manual. Also observe the short operatingmanual for control of the machine.
Symbols used
Three symbols occur frequently in the shortoperating manual.Symbol Explanationu identifies a list of itemsl requires an action from the operator¡ identifies the reaction of the machine /
controller to an action
Important
Observe the prescribed guidelines in chapter 1 ofthe main operating manual when installing andconnecting the machine. Read the safetyinstructions before putting the machine intooperation. Do not change the machine and itssafety features.
Functions may be described in this shortoperating manual which are not available on yourmachine (options).
Copyright 1998 ARBURG GmbH + Co.
SAFETY INSTRUCTIONS
l Inspect the safety devices:u after each mould changeu after conversion to a new working positionu at the start of each shift (with interrupted operation)u once a week (with continuous operation)
l Also inspect to ensure the following:u stipulated conditionu intended locationu secure fasteningu prescribed function
l The machine should be switched off immediately ifmalfunctions occur! Allow only suitably qualifiedpersonnel to repair the malfunction!
l Do not change or remove any of the safety features! Donot prevent the action of a safety device by changes tothe machine!
l Never climb on top of an operating machine!
l Maintenance work is only to be undertaken when themachine is switched off!
l Work on a heated cylinder is only to be undertakenwhen suitable protective gloves and a protective facemask are worn!
l Ensure correct cylinder and nozzle temperatures!Combustion and explosion could result from incorrectsettings.
l When changing the material never mix two materials ofwhich the processing temperatures do not overlap!
Contents
1. Switching on the machine .......................................... 1
2. Manual control panel .................................................. 2Operating modes .......................................................... 3Manual control panels .................................................. 9Manual control panel for additional functions ........... 11
3. Data input ................................................................... 12Parameter designations .............................................. 12Inputting data .............................................................. 13
4. Parameter panels ...................................................... 14Selection of fixed dimensions of mould and cylinder 16Production controls .................................................... 18Mould closing ............................................................. 20Clamping programme ................................................. 24Mould opening ............................................................ 26Ejector advancement .................................................. 30Ejector retraction ........................................................ 34Nozzle ......................................................................... 38Nozzle contact force ................................................... 42Selection of injected part formation ¹ ......................... 44Injection ....................................................................... 46Holding pressure programme ..................................... 48Dosage / Cooling - Decompression ........................... 50Temperature regulation injection side ........................ 53Programme administration ......................................... 56
5. Mould installation ...................................................... 66Determining/adjusting the clamping force ................. 71Mould protection ........................................................ 72
6. Zeroing the stroke measurement systems ............77
7. Diagrammes .............................................................. 80
1( GM1343Z GB1306ZA )
1. Switching on the machine
l Turn main switch to “I“.
¡ The controller starts independently.
l Wait until the control panel is displayed in the monitor.
¡ The controller displays the message: “Please pressstart key after unlocking emergency-off”.
l Press start key (1) underneath the key-pad.
¡ The operating panel now appears in the monitor.The controller is ready.
l Read in data set from diskette, if necessary.
l Switch on motor and heating.
2 ( GB1307ZA )
2. Manual control panel
1 Alarm reset2 Start machine function3 Select manual/automatic operation4 Manual control panel5 Emergency-off switch
3
Operating modes
You can operate the machine in various operating modes.The selected operating mode is displayed as a symbol atthe top left of the monitor.
Selection of operating modes
With the key “production control” you determine whichoperating mode is effective at f041 or f042 in automatic ormanual control. ¹
l With this key you call up the productioncontrol.
l With this function key you call up theparameter panel “Operating modeselection”.
¹ depending on the machine equipment
Operating mode
Operating Modes Automatic operating mode: Manual operating mode: f041 = dry cyc. f042 = set up
f9163= automatic switch over after standby f046 = operating mode change to f9747= motor off with standby manual with stop at cycle end t961 = min Stand still to Switch over after stand by f9430= simultaneous movement in manual mode
BK0054UK.TXT
On/offautom. switch
Operating modet↑ Return /continue
4
Manual/auto keyon theoperating shell
Selection offunction panel
Selection ofoperating mode
Manual Here you make the machine movementsusing the keys on the operating panel.The speeds, pressures and strokes thatyou inputted for the respective processesare effective.
Set-up Here you make the machine movementsusing the keys on the operating panel.The machine moves with the fixed, pre-defined pressures and speeds.
SAFETY INSTRUCTIONS
In the “Set-up” operating mode monitoring and strokelimits can be partially switched off, depending on theprogramming in the parameter panel “monitoring off inset-up mode”.
Incorrect operation can lead to damage of the mould!
Manual
Symbol key Production control
Automatic
u Automaticu Dry cycle
Manual oper. mode
u Manualu Set-upu Conversion
Automatic ß à
ââ
5
Automatic A new cycle begins automatically at theend of the cycle or after the partweighing scales have signalled that thepart has been weighed.
Dry cycle The new cycle begins at the end of thecycle. Various processes can beexcluded. This cycle is determined in theproduction sequence.
Operating panel
In the first operating panel there are nine keys withsymbols. These keys are used to switch various functionson and off. An LED is integrated in the keys.When a key is activated, thus switching on a function, theLED lights up as a control. When the key is pressed again,thus switching off the function, the LED is off.The keys have the following functions:
Motor on/offFunction: switches the pump motor on and off.
LED on à motor is switched on.LED off à motor is switched off.
Heating on/offFunction: switches the heating on and off.
LED on à heating is switched on,LED off à heating is switched off.
6
Alarm resetFunction: If the controller displays an alarmmessage, machine movements are no longerpossible . The alarm message must first be erasedwith the “alarm reset” key.
Manual/automaticFunction: With this key you switch over betweenmanual and automatic control. Various operatingmodes are effective in both manual and automaticcontrol.
LED on à automatic mode active.LED off à manual mode active.
Set-upFunction: Switch over to the “Set-up” mode. Herethe machine movements are moved with the keyson the operating panel. The machine moves withfixed, pre-defined values for pressures and speeds(not in automatic mode).
LED on à set-up programme is active,LED off à set-up programme is switched off.
SAFETY INSTRUCTIONS
In the Set-up operating mode monitoring and strokelimits can be partially switched off, depending on theprogramming in the parameter pane l “Monitoring off inset-up mode”. ¹
¹ not standard
7
Switch-offFunction: with this key the machine can be set in aswitch-off state.
In automatic At the end of the cycle the switch-offmode cycle is started and the motor is(production) switched off. If the automatic switch-on
is activated the machine startsautomatically after the programmed timewith the start-up cycle.
In manual Standbymode The cylinder and mould heating is
reduced to the programmed temperature(standby). The motor remains on.
Standby with automatic switch-onChange also from manual to automatic.The motor is switched off (withoutswitch-off cycle) and the heating reducedto standby. If the automatic switch-on isactivated the controller startsautomatically after the programmed timewith the start-up cycle.
LED on à Switch-off state is activated.
Stop at cycle endFunction: switch-over between stop at cycle endand continuous cycle.
LED on à The machine stops at cycle end.LED off à A new cycle begins automatically at
end of cycle.
8
Start of the machine functions:Function: With the start key you start a new cycle inautomatic mode. Every automatic programme isstarted with this key.
l Press the start key and release it again.
¡ The LED is illuminated as long as you keep the startkey suppressed. The LED flashes when thecontroller requires you to press the start key.
Zero position keyFunction: To determine the machine zero positionsfor the stroke measurement. When pressed the LEDis illuminated (only in Set-up mode).
Dry cycleFunction: With this key you switch the machine tothe “dry cycle” mode. 1
Here the programmed production sequence isstarted. However, the processes that have beenswitched off in the “sequence marking” are notcarried out.
¹ Only with respective machine equipment.
9
Manual control panels
In manual mode you operate the machine using the keysof the manual control panels ( manual/automatic key notactuated, LED is off). The respective function is carried outas long as the key remains pressed. The movement stopswhen you release the key or the end marking or themechanical end limit is reached.The keys for “conveyor belt” and “sorting unit” can also beused in automatic mode.
Mould openingThe mould opens with the speeds and pressuresinput at “Mould opening”.
Mould closingThe mould closes with the speeds and pressuresinput at “Mould closing”.
Injection unit advancementThe injection unit advances with the speeds andpressures input at “advance nozzle”.
Injection unit retractionThe injection unit retracts with the speeds andpressures input at “Retract nozzle”.
Ejector retractionThe ejector retracts with the speeds and pressuresinput at “Ejector movements”.
Ejector advancementThe ejector advances with the speeds andpressures input at “ejector movements”.
10
Screw advancementThe screw advances with the programmed valuesfor speed and pressure.
Screw retractionThe screw retracts with the programmed values forspeed and pressure.
Sorter unit 1
The flap position of the sorter unit is switched over.
Conveyor belt 1
The conveyor belt begins to move . The movementstops when you release the key.
DosageThe screw doses the programmed material volume.
Mould blow 1
The mould blow device demoulds the part as longas the key is pressed.
Core insertion 1
A core is inserted in the mould with theprogrammed values.
Core retraction 1
A hydraullically activated (or non-hydraulic) core isretracted from the mould with the programmedvalues.
1 not standard
11
Manual operating panels for additional functions.
Open safety gate 1
The power actuated safety gate is opened.
Close safety gate 1
The power actuated safety gate is closed.
Programmable outputs I-VIII 1
With the keys for the programmable outputs thefunctions of the respective output can be activatedin manual mode at the programmed position in thecycle.
1 not standard
12
3. Data input
Parameter designations
In the parameter panels the parameters have differentdesignations. They are comprised of a letter and anumber.Letters designate the type of parameterd = diameter, input in mme = sensitivity, input in pC/barf = function, input yes/no, or countF = force, input in kNp = pressure, input in barQ = flow, input in ccm/s, l/mins = stroke position, input in mmS = switch/input, (display only)t = time, input in s, minT = temperature, input in °C, or °Fv = speed, input in mm/sV = Volume, input in ccmY = valve, (display only)SK= scale
Numbers designate the order in the cycle0 = order data, automatic on/off1 = mould closing, safety gate2 = nozzle (injection unit)3 = injection, holding pressure, pressure measuring system4 = dosage, decompression5 = mould opening, conveyor belt, sorter unit6 = ejector, handling device7 = core pull8 = temperature, mould temperature control devices9 = operating data, alarm programme, diskette, cooling system.14= production data protocol22= programmable in/outputs
Example: Q401Q= flow (pump volume)4= fourth function in cycle = mould opening1= first speed of mould opening
13
Inputting data
l Select the desired parameter panel with the panel keysand the function keys.
¡ When the authorization switch is switched on, aposition in the monitor is highlighted with a brightrectangle. This is the cursor (position display).
l Move the cursor to the required position with thecursor keys á â ß à.
¡ In the input field at the bottom left the selectedposition is displayed, as well as the permissibleinput values min./max. or Y/N.
l Input the required value here with the keys of the datainput key-pad.
l Press the “Y“ key.
¡ The value appears in the parameter panel after theselected position.
l If you have made an error or want to delete the inputvalue, press the “N” key and input a new value.
l Yes/no functions designated with fxxx are activated bypressing the “Y” key and deactivated by pressing the“N” key.
l A blank input is permissible at Txxx when”N” isdisplayed in the lower display area. A blank (emptyspace) is set with the input of “N” or “Y”.
If more than one input is possible for a parameter, you candisplay the selection possibilities on the monitor with theinfo key.
14
4. Parameter panels
The parameters and functions described on the followingpages are related to the cycle in the production sequenceshown below.
( GS1335D )
15
When you activate further functions on your machine,additional parameter panels and parameters appear on themonitor. The appearance of the different parameter panelsdepends also on the functions which have been activatedand the cycle sequence programmed. Further informationon this is to be found in the operating instructions.
I M P O R T A N T
Always keep to the following order when creating a dataset:
1. Creation of the production sequence.
2. Production control, input of order-related data.
3. Input of the physical process parameters.
4. Activation of production controls as well asmeasuring and monitoring functions.
16
Selection of fixed dimensions for mould and cylinder
l With this key you call up the parameter panel“Selection of fixed dimensions”.
Mould and Cylinder Parameter Selection d9104= mm screw, programmed d9105= mm screw, available
f9100= mould f9106= cylinder
s9100= mm mould height s9101= mm nozzle zero point s9103= mm ejector length f9103= mould cavity count m9163= g part weight m9162= g shot weight
BK0020UK.TXT
↑Return /continue
Additionalfunctions
Order data Mould /cylinder
Orderinfo
17
l With this function key you call up themould and cylinder-related data.
d9104 Screw programmedInput here the screw diameter of the currentcylinder module.
f9106 CylinderHere you can input a designation for the cylinder.
s9100 Mould heightInput here the height of the current mould.
s9103 Ejector lengthInput here the length of the hydraulic ejector.
s9101 Zero point nozzleInput here the zero point of the nozzle.
1 dependent on the machine equipment
Mould/cylinder
18
Production control
l With this key call up the parameter panels forthe production control. ¹
l Call up the parameter panel“Operating mode selection” with thiskey.
¹ depending on the machine equipment
Operating mode
Operating Modes Automatic operating mode: Manual operating mode: f041 = dry cyc. f042 = set up
f9163= automatic switch over after standby f046 = operating mode change to f9747= motor off with standby manual with stop at cycle end t961 = min Stand still to Switch over after stand by f9430= simultaneous movement in manual mode
BK0054UK.TXT
Autom. on/offswitch
Operatingmode
↑ Return /continue
19
Operating mode selection
f041 Automatic operating modeHere you determine which operating mode iseffective in automatic control. ¹
Operating mode in Automatic Controlu automatic
u dry cycle
f042 Manual operating mode:Here you determine which operating mode iseffective in manual control. ¹
Operating mode in Manual Controlu Manual
u Set-up
u Conversion
f046 Change of operating mode to “Manual” with “Stopat cycle end“If the machine is operating in automatic mode andyou activate the key “Stop at cycle end” on theuser-shell, the machine stops at the end of thecycle. If the function f046 is programmed with“Yes” a change to manual mode is also made.
¹ depending on the machine equipment
20
Mould closing
l Call up the parameter panel “mould closing”with this key.
t101 DelayThe start of the mould closing movement can bedelayed by the time input here.
f101 Stage countHere you determine the count of speed stages (1 to4) for the mould closing movement. The last stageis moved with mould protection force.
Q101 to Q104 l/min. pump volumeSpeeds for the individual closing stages.
Mould Closing t101 = s delay s119 = mm platen protection on f101 = step count Step 1: Step 4 protection until s105: Q101 = l/min pump volume Q104 = l/min pump volume p101 = bar pump pressure p104 = bar pump pressure s101 = mm end step s104 = mm end step Step 2: Q102 = l/min pump volume High pressure start up p102 = bar pump pressure Q105 = l/min pump volume s102 = mm end step s105 = mm coining position Step 3: —— Actual values ———————— Q103 = l/min pump volume p103 = bar pump pressure v101I= mm/s speed s103 = mm end step F101I= bar pressure s101I= mm stroke
BK0002UK.TXT
CloseClamping
programmeMonitoring
21
p101 to p104 Pump pressurePump pressure for the individual closing stages.
s101 to s103 End stageSwitch-over position for the individual closingstages. Zero position is the closed mould.
s104 End stageFrom this position the mould closes with the datahigh pressure start-up.
High pressure start-up
Q105 SpeedAfter switching over to high pressure (s104) themould is moved with low speed (v105) until switch-over to high pressure occurs at s105.
s105 High pressure onAt this mould position switch-over to clampingforce occurs.
Actual values
v101I SpeedDisplay of the current mould clamping speed.
F101I PressureDisplay of the current mould closing pressure.
s101I Mould strokeDisplay of the current mould stroke.
22
Mould closing to intermediate stop
l Call up the parameter panel “mould closing”with this key.
l With this key you call up theparameter panel “Mould closing tointermediate stop”.
Precondition: In the production sequence the process“Close mould to intermediate stop” must be programmed.
↑ Return /continue
Mould Closing to Intermediate Stop t111 = s delay f111 = step count
Step 1: Q111 = l/min pump volume p111 = bar pump pressure s111 = mm end step Step 2: Q112 = l/min pump volume p112 = bar pump pressure s112 = mm inter stop position —— Actual values ———————— t111 = s delay s112T= mm inter. stop tolerance v101I= mm/s speed F101I= bar pressure s101I= mm stroke
BK0024UK.TXT
↑ Return /Continue
23
Mould closing to intermediate stop
t111 DelayThe start of the mould closing movement can bedelayed by this time.
f111 Stage countHere you determine the count of speed stages (1 to2) for the mould closing movement to theintermediate stop.
Q111to Q112 Pump volumeSpeeds for the individual closing stages.
p111 to p112 ForceClosing pressure for the individual closing stages.
s111 End stageSwitch-over position for the closing stages. Zeroposition is the closed mould.
s112 Intermediate stop positionAt this position the mould can be stopped, forexample to load with inserts.
s112T Intermediate stop toleranceMaximum permissible tolerance for theintermediate stop position. If exceeded alarmoccurs.
24
Clamping programme
l With this function key you call up theparameter panel “Clampingprogramme”.
Clampingprogramme
Holding Program
F132 = kN from mould closed K132 = crank handle rotations
—— Actual values ———————— Mould closed monitoring: t133 = s force 1 run time s107 = mm nominal value F101I= bar pressure s107T= mm tolerance s101I= mm stroke
BK0003UK.TXT
MonitoringClampingprogramme
Closing↑ Return /continue
25
Clamping programme
F132 after mould closedThis clamping force becomes effective as soon asthe mould is closed.
Mould closed monitoring
s107 Nominal valueAt this position the mould should be closed.
s107T ToleranceIf the mould stroke exceeds the nominal positions107 by more than this value the machine goes onalarm.
26
Mould opening
l Call up the parameter panel “mould opening”with this key.
Mould Opening t501 = s delay f501 = step count Step 1: Step 4: Q501 = l/min pump volume Q504 = l/min pump volume p501 = bar pump pressure p504 = bar pump pressure s501 = mm end step s504 = mm open position Step 2: Q502 = l/min pump volume s504T= mm tolerance p502 = bar pump pressure s502 = mm end step Step 3: —— Actual values ———————— Q503 = l/min pump volume t501 = s delay p503 = bar pump pressure v501I= mm/s speed s503 = mm end step F501I= bar pressure s101I= mm stroke
BK0004UK.TXT
t501 DelayThe start of the mould opening movement can bedelayed by this time.
f501 Stage countHere you determine the count of speed stages (1 to4) for the mould opening movement.
Q501 to Q504 Pump volumeSpeeds for the individual opening stages.
p501 to p504 Pump pressureOpening force for the individual opening stages.
27
s501 to s503 End stageSwitch over position for the individual openingstages. Zero position is the closed mould.
s504 Open positionPosition of the opened mould.
s504T ToleranceTolerance of the position of the opened mould. Ifthe actual position of the mould deviates by morethan s504T from the nominal value s504 themachine goes on alarm.
Actual values
v501I SpeedDisplay of the current mould opening speed.
F501I PressureDisplay of the current mould opening pressure.
s101I Mould strokeDisplay of the current mould stroke.
28
Mould opening to intermediate stop
l With this key you call up theparameter panel “Mould opening tointermediate stop”.
Precondition: In the production sequence the process“mould opening with intermediate stop” must beprogrammed.
Open tointerm. stop
Mould Opening Intermediate Stop t511 = s delay f511 = step count
Step 1: Q511 = l/min pump volume p511 = bar pump pressure s511 = mm end step Step 2: Q512 = l/min pump volume p512 = bar pump pressure s512 = mm inter stop position —— Actual values ———————— t511 = s delay s512T= mm inter. stop tolerance v501I= mm/s speed F501I= bar pressure s101I= mm stroke
BK0025UK.TXT
OpenOpen to
interm. stop
29
Mould opening to intermediate stop
t511 DelayThe start of the mould opening movement can bedelayed by this time.
f511 Stage countHere you determine the count of speed stages (1 to2) for the mould opening movement up to theintermediate stop.
Q511 to Q512 Pump volumeSpeeds for the individual opening stages.
p511 to p512 Pump pressureOpening pressure for the individual opening stages.
s511 End stageSwitch over position for the opening stages. Zeroposition is the closed mould.
s512 Intermediate stop positionThe mould can be stopped at this position, e.g. toremove a part.
s512T Intermediate stop toleranceMaximum permissible tolerance for theintermediate stop position. If exceeded alarmoccurs.
30
Ejector advancement
l Call up the parameter panel “Ejector” with thiskey.
l Call up the parameter panel “Ejectoradvancement ” with this function key.Advance
Ejector Advancement Step 3: v603 = mm/s speed F603 = kN force s603 = mm advanced position s603T= mm tolerance t601 = s delay f601 = step count Step 1: v601 = mm/s speed F601 = kN force s601 = mm end step —— Actual values ———————— Step 2: t601 = s delay v602 = mm/s speed v601I= mm/s speed F602 = kN force F601I= kN force s602 = mm end step s601I= mm stroke
BK0005UK.TXT
Advance Retract
31
Ejector advancement
t601 DelayThe start of the ejector advance movement can bedelayed by this time.
f601 Stage countHere you determine the count of stages (1 to 3) forthe ejector advance movement.
v601 to v603 SpeedSpeeds for the individual advancement stages.
F601 to F603 ForceAdvancement force for the individual stages.
s601 to s602 End stagesSwitch over position for the advancement stages.
s603 Advanced positionAdvanced position of the ejector.
s603T ToleranceMaximum permissible tolerance for the advancedposition. If exceeded alarm occurs.
Actual values
v601I Advance speedDisplay of the current ejector advancement speeds.
F601I Advance forceDisplay of the current ejector advancement force.
s601I Ejector stroke display of current ejector stroke.
32
Ejector advancement to intermediate stop ¹
l Call up the parameter panel “Ejector” with thiskey.
l Call up the parameter panel “Ejectoradvancement to intermediate stop”with this function key.
Precondition: The process “Ejector advancement tointermediate stop” must be programmed in the productionsequence.
¹ not standard
↑ Return /continue
Ejector Advancement to Intermediate Stop Step 2: v606 = mm/s speed F606 = kN force s606 = mm inter stop position s606T= mm tolerance :
t605 = s delay f605 = step count —— Actual values ———————— Step 1: t605 = s delay v605 = mm/s speed v601I= mm/s speed F605 = kN force F601I= kN force s605 = mm end step s601I= mm stroke
BK0026UK.TXT
↑ return /continue
33
Ejector advancement to intermediate stop ¹
t605 DelayThe start of the ejector advance movement can bedelayed by this time.
f605 Stage countHere you determine the count of stages (1 to 2) forthe ejector advance movement to the intermediatestop.
v605 to v606 SpeedSpeeds for the individual advancement stages.
F605 to F606 ForceAdvancement force for the individual stages.
s605 End stageSwitch-over position for the advancement stages.
s606 Intermediate stop positionThe ejector can be stopped at this position forexample to remove parts.
s606T Intermediate stop toleranceMaximum permissible tolerance for theintermediate stop position. If exceeded alarmoccurs.
¹ not standard
34
Ejector retraction
l Call up the parameter panel “Ejector” with thiskey.
l Call up the parameter panel “Ejectorretraction” with this function key.retract
Ejector Retraction Step 3: v613 = mm/s speed F613 = kN force s613 = mm retracted position s617T= mm + tolerance t611 = s delay s618T= mm - tolerance f611 = step count Step 1: v611 = mm/s speed F611 = kN force s611 = mm end step —— Actual values ———————— Step 2: t611 = s delay v612 = mm/s speed v611I= mm/s speed F612 = kN force F611I= kN force s612 = mm end step s601I= mm stroke
BK0006UK.TXT
Advance Retract↑ Return /Continue
35
Ejector retraction
t611 DelayThe start of the ejector retraction movement can bedelayed by this time.
f611 Stage countHere you determine the count of stages (1 to 3) forthe ejector retraction movement.
v611 to v613 SpeedSpeeds for the individual retraction stages.
F611 to F612 ForceRetraction force for the individual stages.
s611 to s612 End stageSwitch over position for the retraction stages.
s613 Retracted positionRetracted position of the ejector. s613 is the enableposition for mould closing.The mould closing movement can only be startedwhen s613 has been reached (input value inpractice: approx. 0,2 to 0,7 mm).
s617T +ToleranceMaximum permissible plus tolerance for the ejectorzero point. If exceeded alarm occurs.
s618T -ToleranceMaximum permissible minus tolerance for theejector zero point. If exceeded alarm occurs.
36
Ejector retraction to intermediate stop ¹
Precondition: In the production sequence the process“Ejector retraction to intermediate stop” must beprogrammed.
¹ not standard
Retract Ejector to Intermediate Stop Step 2: v616 = mm/s speed F616 = kN force s616 = mm inter stop position s616T= mm tolerance
t615 = s delay f615 = step count —— Actual values ———————— Step 1: t615 = s delay v615 = mm/s speed v611I= mm/s speed F615 = kN force F611I= kN force s615 = mm end step s601I= mm stroke
BK0027UK.TXT
↑ Return /continue
Retractinterm. stop
Advanceinterm. stop
37
Ejector retraction to intermediate stop ¹
t615 DelayThe start of the ejector retraction movement can bedelayed by this time.
f615 Stage countHere you determine the count of stages (1 to 2) forthe ejector retraction movement.
v615 to v616 SpeedSpeeds for the individual retraction stages.
F615 to F616 ForceRetraction force for the individual retraction stages.
s615 End stageSwitch over position for the retraction stages.
s616 Intermediate stop positionAt this position the ejector can be stopped, forexample to remove parts.
¹ not standard
38
Nozzle
Nozzle advancement
l Call up the parameter panel “Nozzleadvancement/Nozzle contact force” with thiskey.
Nozzle Advance Nozzle Contact Force t201 = s delay F221 = kN force f. inj procedure f201 = step count F222 = kN force f. dos procedure F223 = kN force f. cool time end Step 1: F224 = kN force from venting v201 = mm/s speed F201 = kN force s201 = mm end step
Step 1: v202 = mm/s speed F202 = kN force Actual values: t201 = s delay s202T= mm nozzle advanced tol. v201I= mm/s speed F201I= kN force s201I= mm stroke
BS0029UK.TXTAdvance Retract
39
Nozzle advancement
t201 DelayThe start of the nozzle movement can be delayedby this time.
f201 Stage countHere you determine the count of stages (1 to2) forthe nozzle advance movement.
v201 t0 v202 SpeedSpeeds for the individual advancement stages.
F201 to F202 ForceAdvancement force for the individual stages.
s201 End stageSwitch over position for the advancement stages.
Actual values
v201I Advancement speedDisplay of the current nozzle advancement speed.
F201I Advancement forceDisplay of the current nozzle advancement force.
s201I Nozzle strokeDisplay of the current nozzle stroke.
40
Nozzle retraction
l Call up the parameter panel “Nozzle retraction”with this key.
Nozzle Retraction t211 = s delay f211 = step count
Step 1: v211 = mm/s speed F211 = kN force s211 = mm end step
Step 1: v212 = mm/s speed F212 = kN force Actual values: s212 = mm retracted position t211 = s delay v211I= mm/s speed s212T= mm tolerance F211I= kN force s201I= mm stroke
BS0030UK.TXT
Advance Retract
41
Nozzle retraction
t211 DelayThe start of the nozzle retraction movement can bedelayed by this time.
f211 Stage countHere you determine the count of stages (1 to 2) forthe nozzle retraction movement.
v211 to v212 SpeedSpeeds for the individual retraction stages.
F211 to F212 ForceRetraction force for the individual stages.
s211 End stageSwitch over position for the retraction stages.
s212 Retracted positionRetracted position of nozzle.
s212T ± ToleranceMaximum permissible tolerance for the retractednozzle position. If exceeded alarm occurs.
Actual values
v211I Retraction speedDisplay of the current nozzle retraction speed.
F211I Retraction forceDisplay of the current nozzle retraction force.
s201I Nozzle strokeDisplay of the current nozzle stroke.
42
Nozzle contact force
l Call up the parameter panel “Nozzleadvancement / Nozzle contact force” with thiskey.
Nozzle Advance Nozzle Contact Force t201 = s delay F221 = kN force f. inj procedure f201 = step count F222 = kN force f. dos procedure F223 = kN force f. cool time end Step 1: F224 = kN force from venting v201 = mm/s speed F201 = kN force s201 = mm end step
Step 1: v202 = mm/s speed F202 = kN force Actual values: t201 = s delay s202T= mm nozzle advanced tol. v201I= mm/s speed F201I= kN force s201I= mm stroke
BS0029UK.TXT
Advance Retract
43
Nozzle contact force 1
F221 Force during injectionThis nozzle contact force is effective from the startof injection.
F222 Force during dosageThis nozzle contact force is effective from the startof the dosage process.
F223 Force at end of cooling timeThis nozzle contact force becomes effective assoon as the mould opens.
s202T Tolerance of advanced nozzle positionMaximum permissible tolerance for the advancednozzle position. If exceeded, alarm occurs.
Actual values
F201I Contact forceDisplay of the current nozzle contact force.
s201I Nozzle strokeDisplay of the current nozzle stroke
1 dependent on the machine equipment
44
Moulded part formation selection ¹
l Call up the parameter panel “Moulded partformation selection” with this key.
¹ dependent on the machine equipment
Moulded Part Formation Selection Injection process regulation: f315 = 0 = injection pressure End injection via: 1 = channel 1 pressure f312 = 3 = channel 3 pressure 0 = stroke f314 = press. profile base points 2 = channel 1 pressure regulated via pres.meas.sys 4 = channel 3 pressure Parameter for inj process regulation: 6 = time f320 = cavity f317 = enable volume 0 = screw ante chamber V317 = ccm enable volume 1 = cavity 2 = editable parameters f313 = pres. ramp with sw. over Parameter set 0, screw ante chamber: f330 = control cct 1 max. pres. P324p= KP P-gain f331 = injection time regul. on P324d= KD D-gain
BS0033UK.TXT
↑ Return /continue
Mould. partform. select.
InjectionQuality
parameterQualit. par.Monitoring
45
Moulded part formation selection ¹
f312 End injection viaInput here which condition determines the end ofthe injection process.
f313 Pressure ramp with switch-overWhen you input “yes” here, the pressure isswitched over from injection pressure to holdingpressure via a ramp function. In this way abruptpressure changes are avoided.
¹ dependent on the machine equipment
46
Injection
l With this key you call up theparameter panel “Injection“.Injection
Injection V403 = ccm dosage volume Step 1: t301 = s delay Q304 = ccm/s injection flow f301 = step count p304 = bar injection press. Step 1: V304 = ccm end step Q301 = ccm/s injection flow Step 1: p301 = bar injection press. Q305 = ccm/s injection flow V301 = ccm end step p305 = bar injection press. Step 1: V305 = ccm end step Q302 = ccm/s injection flow Actual values: p302 = bar injection press. V4065= ccm switch over volumes V302 = ccm end step p4072= bar switch over pressure Step 1: t301 = s delay Q303 = ccm/s injection flow Q301I= ccm/s injection flow p303 = bar injection press. p301I= bar pressure V303 = ccm end step V301I= ccm material volume
BS0031UK.TXT
↑ Return /continue
Mould. partform. select.
InjectionQuality
parameterQualit. par.monitoring
47
Injection
t301 DelayThe start of the injection process can be delayed bythis time.
f301 Stage countHere you determine the count of stages (1 to 5) forthe injection process. ¹
V403 Dosage volumeHere you determine the material volume that is tobe dosed in the dosing process.
Q301 to Q305 Injection flowInjection flow for the individual injection stages.
p301 to p305 Injection pressureInjection pressure for the individual injection stages.
V301 to V304 End stageSwitch over position for the injection stages.
V305 Pressure regulation onSwitch over to the holding position occurs at thelatest at this position .
Actual values
Q301I Injection flowDisplay of the current injection flow.
p301I PressureDisplay of the current injection pressure
V301I Material volumeDisplay of the current material volume.
¹ depending on the machine equipment
48
Holding pressure programme
l With this key you call up theparameter panel “Holding pressureprogramme”.
Holding pressure
Holding Pressure Program f311 = press. profile base points Q311 = ccm/s flow t317 = s time p310 = bar limit pressure p317 = bar base point 7 t311 = s ramp time t318 = s time p311 = bar base point 1 p318 = bar base point 8 t312 = s time t319 = s time p312 = bar base point 2 p319 = bar base point 9 t313 = s time t320 = s time p313 = bar base point 3 p320 = bar base point 10 t314 = s time t300 = s sum of t311 to t320 p314 = bar base point 4 Actual values: t315 = s time t311 = s ramp time p315 = bar base point 5 Q301I= ccm/s injection flow t316 = s time p301I= bar pressure p316 = bar base point 6 V301I= ccm material volume
BS0032UK.TXT
Mould. partform. select.
Holdingpressure
Qualit. param.monitoring
↑ Return /continue
49
Holding pressure programme
f311 Pressure profile base pointsHere you determine the count of base points (2 to10) for the holding pressure profile. ¹
Q311 FlowMaximum flow volume which is permitted to beeffective during the total holding pressure time.
p311 to p320 bar, base point 1 to 10Input the maximum pressures for the variousholding pressure stages here.
t312 to t320 timeHere you determine the length of effectiveness ofthe individual holding pressure stages.
t300 Sum of t311 to t320Total holding pressure time.
Actual values
Q301I Injection speedHere the current injection speed is displayed.
p301I PressureHere the currently effective holding pressure isdisplayed.
V301I Material volumeHere the current material volume is displayed.
¹ depending on the machine equipment
50
Dosage / Cooling - decompression
l Call up the parameter panel “Dosage / Cooling -Decompression“ with this key.
Dosage Cooling / Decompression t401 = s delay t400 = s cooling time f401 = step count Step 1: Decompression before dosage: v401 = m/min circumfer. speed Q411 = ccm/s flow p401 = bar back pressure V411 = ccm volume V401 = ccm end step Step 1: Decompression after dosage: v402 = m/min circumfer. speed Q412 = ccm/s flow p402 = bar back pressure V412 = ccm volume V402 = ccm end step Actual values: Step 1: t400 = s cooling time v403 = m/min circumfer. speed t401 = s delay p403 = bar back pressure v401I= m/min circumfer. speed V403 = ccm dosage volume p401I= bar back pressure V301I= ccm material volume
BS0035UK.TXT
Dosageselection
Dosagedecompr.
PurgeQualit. par.monitoring
51
Cooling
t400 Remaining cooling timeInput the remaining cooling time for the mouldedpart here.
Dosage
t401 DelayThe start of the dosage process can be delayed bythis time.
f401 Stage countHere you determine the count of stages (1 to 3) forthe dosage process.
v401 to v403 Circumferential speedScrew circumferential speeds for the individualstages of the dosage process.
p401 to p403 Back pressureInput the back pressure for the individual dosingstages here.
V401 to V403 Dosage volumeThis volume is dosed in single stages. The totaldosage volume is reached at V403.
Decompression before dosage
Q411 FlowDecompression flow for the decompression beforedosage.
V411 VolumeInput the decompression volume here.
52
Decompression after dosage
Q412 FlowDecompression flow for decompression afterdosage.
V412 VolumeInput the decompression volume here.
Actual values
v401I Circumferential speedDisplay of current screw circumferential speed.
p401I Back pressureHere the currently effective back pressure isdisplayed.
V301I Material volumeDisplay of the current material volume.
53
Temperature regulation, injection side
l Call up the parameter panel “TemperaturesCylinder 1” with this key.
( EA0245D )
54
Temperature regulation, injection side
T801 Temperature nominal value, feed zoneNominal temperature for the material feed zone.
T801T Temperature tolerance, feed zoneInput of temperature monitoring for the feed zone. Ifthe actual termperature deviates by more than thistolerance from the nominal temperature T801, themachines displays a warning. In automatic modethe machine sends an alarm message or registersthe error.
T802 to T80x Nominal temperature Zone 2 to x 1
Nominal temperature for the individual cylinderzones. The nozzle is always the zone with thehighest number.
T802T to T80xT Zone 2 to x 1
Input of the temperature monitoring for the cylinderzones. If the actual temperature deviates from thenominal temperatures T802 to T80x by more thanthis tolerance the machine issues a warning. Inautomatic mode the machine gives an alarm andregisters the error.
T859 Nominal temperature, feed yolk cooling ²Nominal temperature for the feed yolk cooling
T859T Tolerance of feed yolk coolingInput of the temperature monitoring for the feedyolk cooling. If the actual temperature deviates bymore than this tolerance from the nominaltemperature T859 the machine issues a warning. Inautomatic mode the machine gives a warning andregisters the error.
1 depending on type of injection unit² option
55
T8002 Lower enable toleranceScrew movements are not enabled until all cylinderheating zones have reached their nominaltemperature within this tolerance.
T8003 Upper switch-off toleranceIf one or more heating zones exceed their nominaltemperature by more than this tolerance, therespective heating group is switched off.
56
Programme administration
l Call up the parameter panel “Disketteprogramme administration” with this key.
Diskette Program Administration
Program on diskette: Program on level 1: f902D= program f902E= program mould f9100= mould material f903E= material mm screw diameter mm screw diameter size size type type controller softw. vers, controller softw. vers, special software vers. special software vers.
BK0018UK.TXT
Datasetdiskette
Index Leveladmin.
Systemdiskette
57
Diskette programme administration
When this key is pressed the currently active level isdisplayed on the right of the monitor and in the status lineas a symbol.
Programming level 2 is the preparation level for a follow onorder.
I M P O R T A N T
The machine always operates with the data from level 1.
f902E ProgrammeInput a designation for your programme in level 1here.
f9100 MouldInput a designation for your mould here.
f903E MaterialInput a designation for the material used here.
Controller software versionDisplay of the controller software version.
58
Saving / loading data sets
l Call up the parameter panel “Disketteprogramme administration” with this key.
Diskette Program Administration
Program on diskette: Program on level 1: f902D= program f902E= program mould f9100= mould material f903E= material mm screw diameter mm screw diameter size size type type controller softw. vers, controller softw. vers, special software vers. special software vers.
BK0018UK.TXT
Data setdiskette
Index Leveladministration
Systemdiskette
59
Saving datasets
l Insert a formatted data diskette into the drive.
l Input a designation for the programme at f902.
l Press this function key to save thedataset you have created.
¡ If the programme name already exists on thediskette the message “Overwrite this programme?”will appear.
l Stop the saving process with the “Interrupt” key oroverwrite the dataset on the diskette with the “confirm”key.
¡ The old dataset is erased on the diskette whenoverwritten.
Loading datasets
l Input the name of the dataset that you want to load atf902D.
l Press this function key to load the thedataset.
¡ The current dataset is overwritten during loading.
Write
Read
60
Diskette directory
l Insert the diskette with the data set into the drive.
l Call up the directory of the inserteddiskette with this function key.
Index
Diskette Directory 1 No Program Date Time No Program Date Time
BS0043UK.TXT
Selectprogramme
Readdirectory
Further indirectory
Erase Return
61
l If no directory is displayed press the function key “readdirectory”.
¡ The directory of the data diskette is displayed. Youcan page forwards with the key “Further indirectory”.
l Select the desired data set with the cursor keys andconfirm with the function key “Select programme”.
l The data set is now displayed at the top right of themonitor in the current level. On the left of the monitorthe selected data set on the diskette is displayed.
l If you now want to load the selected data set press thefunction key “Read programme”.
l Press the function key “Confirm”.
¡ The data set is now read into the currentprogramming level. The old data set in the level isoverwritten during loading.
I M P O R T A N T
You are advised to make regular back-up copies of yourdata diskettes !
62
Formatting diskettes
l Call up a sub-menu with this key toformat empty diskettes.
Formatdiskette
You can store up to 50 data sets on a data diskette.
To store programmes use only diskettes of the type 3.5inch 2HD.
Empty diskettes must be formatted (prepared) on themachine beforehand.
Diskette Program Administration
Program on diskette: Program on level 1: f902D= program f902E= program mould f9100= mould material f903E= material mm screw diameter mm screw diameter size size type type controller softw. vers, controller softw. vers, special software vers. special software vers.
BK0018UK.TXT
Data setdiskette
IndexLevel
administrationSystemdiskette
63
l Make sure that the write protection on the diskette isclosed. Only then is formatting possible.
l Insert the diskette with the metal slider foremost intothe drive. The label must point to the switch cabinet.The diskette must snap into position easily (under lightpressure).
l Press the function key “format diskette”.
¡ The controls display the message “Diskette is beingformatted.
¡ The diskette is formatted. This process takes awhile.
I M P O R T A N T
Make sure that the diskette you want to format iscompletely empty or that you want to erase the datasets.Any existing data on the diskette will be erased.
64
With this function key you copy the datafrom the currently inactive level to theacive level. The data from the inactivelevel is “read” into the active level.
Programme administration of level ¹
l Call up the parameter panel“programme administration level”with this key.
¹ depending on the machine equipment
Leveladminstration
Copy2 to 1
Diskette Program Administration
Program on diskette: Program on level 1: f902D= program f902E= program mould f9100= mould material f903E= material mm screw diameter mm screw diameter size size type type controller softw. vers, controller softw. vers, special software vers. special software vers.
BK0019UK.TXT
ReturnChenge
levelExchange1 with 2
Copy1 to 2
Copy2 to 1
65
With this function key you copy the datafrom the currently active programminglevel into the inactive programming level.The data from the active level are“written” into the non-active level.
With this function key you exchange thedata from level 1 with level 2. The meansthat the data of the production level arenow in the preparation level and the dataof the preparation level are now in theproduction level.
With this function key you change thecurrent level.Production level ↔ Preparation level
I M P O R T A N T
Writing and exchanging are only possible in level 1.
When copying (writing and reading) data into anotherprogramming level the data in the level into which thedata is being copied is erased!
Save important data beforehand.
Level 1: - Reading and exchanging is only possible when the machine is in standstill.- Writing is only possible when followingorder = “no“.
Level 2: - Reading is only possible when the followingorder = “no”.
Changelevel
Copy1 to 2
Exchange1 with 2
66
5. Mould installation
1 Screws for clamping platen2 Clamping screws for adjustable platen3 Lower installation height with hand crank4 Raise installation height with hand crank5 Socket wrench
67
Mould and ejector system must conform with theinstallation dimensions for the ALLROUNDER 221K.
l Input suitable data for the set-up (e.g. low speeds formould opening and closing).
l Clean clamping platen surface.
l Retract injection unit fully.
l Retract ejector fully.
l Open the clamping unit fully, by inputting max. valueat s504.
l Remove screws (1) on the clamping platen (3).
l Remove clamping screws (2) on the adjustable platen.
68
l Measure height of mould
l Pre-adjust the adjustable platen with the crank to themeasured mould height +20 mm.
l Read installation height off the scale.
1 Crank2 Read off installation height here3 Scale on the safety gate
l Insert complete mould in the receiving bores of thefixed clamping platen and fasten.
l Do not tighten screws yet.
l Close clamping unit carefully until the toggles are inextended position.
l Move the movable clamping platen forwards until it hascontact with the mould.
l Fasten mould to the movable clamping platen. Do notighten screws yet.
( GR1287Z )
69
l With injection through the parting line the mould mustbe aligned parallel to the upper edges of the columns.
l Check with a depth gauge acc. to illustration and align.
l Turn crank further until the sprung mould protectionplaten has firm contact with the fixed clamping platen.
l Tighten fixing screws for both mould halves.
( GP1266Z )
70
Coupling the ejector
l Couple the ejector with coupling piece (2).
1 Ejector connecting rod.2 Coupling piece3 Cylinder screw as installation aid4 Ejector rod from mould
Zero ejector as described on page 48.
( GU1266ZA )
71
Determining / adjusting the clamping force
The clamping force is adjusted by moving the adjustableplaten forwards by a further number of rotations of thecrank, depending on the projected surface of the mouldedpart.
l Bring mould to operating temperature.
l Determine clamping force according to diagram onpage 82.
l Input the determined clamping force at F132 infunction panel “Clamping programme” and press the Ykey.
l The controller calculates the count of crank rotationsand displays the value at K132 in the same functionpanel.
l Open clamping unit.
l Move adjustable platen forwards by the count ofrotations displayed at K132 (turn to left).
l Tighten upper screws on the clamping platens.
l Tighten screws at the front and back on support of theadjustable platen.
72
Electro/mechanical mould protection
ALLROUNDER 221 K machines are standardly equippedwith an electro-mechanical mould protection. This mouldprotection serves the purpose of preventing damage to themould if foreign particles or injected parts get between themould halves during closing. When the mould protectionreacts the controller interrupts the clamping process andissues an alarm.
The sprung mould protection platen with end switch S104is located on the fixed clamping platen. When the mouldcloses, the programmable stroke marking S119 must firstbe reached before the sprung mould protection platen ispressed against the fixed clamping platen herebyactivating switch S104.
If there is a foreign particle between the mould halves themould protection plate is pressed against the fixedclamping platen and activates switch S104 before thestroke marking for the mould protection is reached. For anillustration of this, please see the following diagrams.
73
programmed stroke marking is reached before switchS104 is activated, → cycle continues.
Foreign particle (7) causes switch S104 to be activatedbefore position marking s119 is reached → alarm.
( GR1432ZA GS1432ZA )
74
The minimum spring resistance for the mould protectionplaten is approx. 2 kN.
With stiffly moving cheek moulds the spring resistance ofapprox. 2kN could be too low which means the mouldprotecion might react without there being any foreignparticle between the mould halves. For such casesstronger compression springs are available for the mouldprotection platen.
s119 Mould protection offAs soon as the stroke position s119 is reached, themould protection is switched off. The switch S104is no longer monitored.
f105 2nd start attempt after t105 ¹.Effect: When the mould protection has reactedduring mould closing, the controller does not issuean alarm immediately. The machine opens themould and activates the ejector. It then tries toclose the mould again. Only when this 2nd attemptis unsuccessful, does the controller issue an alarm.
f102 Immediate machine stop.When “yes” is input the machine stops immediately afterthe mould protection has reacted.
¹ not standard
75
Hydraulic mould protection ¹
Instead of the electro-mechanical mould protection withsprung mould protection platen there is the option of ahydraulic mould protection. With the hydraulic mouldprotection the otherwise sprung mould protection platen isfirmly attached to the fixed clamping platen.
On closing, the mould must move the last centimeterswithin a certain time with low force. This distance is calledthe mould protection stroke. If foreign bodis or injectedparts left in the mould prevent the mould from closingunhindered, the time programmed for the completion ofthe mould protection stroke is exceeded. The controllerinterrupts the closing process and issues an alarm.Themould then re-opens and normally remains undamaged.
¹ not standard
76
s104 The controller switches from closing force toprotection force (F104) as soon as the mouldreaches s104. s104 is the starting point of themould protection stroke. The measurement ofmould protection time t4052 starts from this point.
s105 Clamping force onThe controller switches from protection force toclamping force as soon as s105 is reached. s105 isthe end point of the mould protection stroke. Themeasurement of mould protection time t4052 endsat this point.
F104 Protection forceF104 determines the force with which the mouldmoves through the mould protection stroke (s104to s105). F104 should be as low as possible. Thecontroller switches from closing force to protectionforce F104 as soon as the mould has reachedposition s103.
t105 Mould protectionEffect: The mould must complete the mouldprotection stroke (s104 to s105) within t105. If t105is exceeded the controller issues an alarm.
t4052 Measured timeThe time that the mould actually takes to completethe mould protection stroke is measured anddisplayed at t4052.
77
6. Zeroing the stroke measuring systems
The stroke measuring systems of the machine always startthe measurement from fixed zero points which you cannotalter (machine related zero points). You can however inputall data for the movement sequences in absolute values.To make this possible each mould must have its own zeropoints for the stroke measuring system. These aredetermined in a simple way by “zeroing” the strokemeasuring system.
The following stroke measuring systems must bezeroed:
u Ejector movementsZero point = ejector retracted
u Nozzle movementsZero point = nozzle at mould
I M P O R T A N T
Contrary to ALLROUNDER machines with fully hydraulicclamping unit, the moulds of the ALLROUNDER 221 Kversions with toggle system are not zeroed.The zero point is automatically the locking (or extended)position of the toggle.
78
Zeroing the ejector
l Call up the function panel “Ejectoradvancement” with this key.
l Press this key to open the mould.
l Press this key to retract the ejector.
l Keep this key suppressed and press the key“←0→” simultaneously. Suppress both keys forapprox. 2 seconds.¡ At the bottom right of the monitor the value
“0.0mm” now appears at “s601l- actualvalue”. This value can increase to 0.2 mm assoon as you release the key. This does notmatter, the ejector only bounces forwards alittle as soon as the retraction force isreleased.
I M P O R T A N T
When the mould closes, the function “Ejectorretraction” is activated again independently of the zeropoint.
79
Zeroing the nozzle
l Call up the function panel “nozzle” with this key.
l Press this key to close the mould.
l Press this key to advance the nozzle. When thenozzle has contact with the mould keep the keysuppressed and press the “←0→” keysimultaneously. Keep both keys suppressed forapprox. 2 seconds.¡ At the bottom right of the monitor the value
“0.0 mm “ appears at “s201I-actual value”.This value can increase to 0.2 mm as soonas you release the key. This does not matter,the nozzle only bounces forwards a little assoon as the contact pressure is released.
I M P O R T A N T
Before you begin to set up the programme for adifferent mould you must zero the stroke measuringsystems of the ejector and the nozzle.
80 ( TB00240A )
Aecafrustrapdedluomdetcejorp ²mc05
¹ecrofgnipmalccificepsdetceles ²mc/Nk5
dedluomdetcejorp=ecrofgnipmalcderiuqerecrofgnipmalccificepsxecafrustrap Nk052
ehtrofmargaidehtotgnidroccasnoitatorknarctxenehtotpudednuor,ecrofgnipmalcderiuqer
=noitulover4/1
8/1+2/114/31.xorppasi
¹ Standard value: 2.5 - 5 kN clamping force per cm² injected part surface
7. Diagrammes
Determining the closing force
Example
81( GO1287D )
Crank rotations anti-clockwise to move theadjustable platen forwards.
Adjusting the clamping force
82 ( TB00270A GM1266D )
Stroke volume / screw strokeInjection unit 100
ØwercS mm1ottnelaviuqe
mcc1ottnelaviuqe
mm1,0ottnelaviuqe
mm51 mcc81,0 mm7,5 mcc20,0
mm02 mcc13,0 mm2,3 mcc30,0
mm52 mcc94,0 mm0,2 mcc50,0
mm03 mcc17,0 mm4,1 mcc70,0
83( GN1266D )
Circumferential speed / rpm
84
Notes
Important ARBURG addresses
Head office
Subsidiaries
ARBURG GmbH + CoPostfach 11 0972286 LossburgTel.: +49 (0) 74 46 33-0Fax: +49 (0) 74 46 33 33 65T-Online * 44600 #http://www.arburg.come-mail: [email protected]
( CA0048Z )
Indonesia:ARBURG Indonesia (Rep. Office)K H Hasyim AshariRoxy Mas Office CenterBlok E 11 No. 25Jakarta 11450Tel.: +62 (21) 63 27 630Fax: +62 (21) 63 17 587
Hong Kong:ARBURG (HK) Ltd.Suite 140314th FloorCityplaza One1111 King’s RoadTaikoo ShingHong KongTel.: +852 28 86 30 07Fax: +852 28 85 96 13
Great Britain:ARBURG Ltd.Tachbrook Park DriveWarwickCV34 6RHTel.: +44 (0) 19 26 45 70 00Fax: +44 (0) 19 26 45 70 30
Denmark:ARBURG A/SStamholmen 193 D2650 HvidovreTel.: +45 36 77 63 99Fax: +45 36 77 19 99
Czech Republic:ARBURG spol. s r.o.Chlumecká 15198 00 Praha 9Tel.: +420 (0) 2 81 91 80 21Fax: +420 (0) 2 81 91 68 20
Belgium:ARBURG N.V.Ambachtelijke Zone„De Vunt“ 93220 HolsbeekTel.: +32 (0) 16 44 12 90Fax: +32 (0) 16 44 84 72
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Important ARBURG addresses (continued)Italy:ARBURG S.r.l.Via di Vittorio 31/B20068 Peschiera BorromeoTel.: +39 (02) 553 79 91Fax: +39 (02) 553 022 06
Malaysia:ARBURG SDN BHDNO. 35, Jalan PJS 11/24Bandar Sunway Industrial Park46150 Petaling JayaSelangor Darul EhsanTel.: +60 (03) 736 62 13Fax: +60 (03) 736 62 15
The Netherlands:ARBURG B.V.Haverstraat 35Industrieterrein Spoorzicht2153 GB Nieuw-VennepTel.: +31 (0) 252 62 93 00Fax: +31 (0) 252 67 58 39
Poland:ARBURG POLSKA Sp. z o.o.Opacz, ul. Polna 3305-816 MichalowiceTel.: +48 (0) 22 723 86 50Fax: +48 (0) 22 723 82 97
Singapore:ARBURG Pte. Ltd.63 Hillview Avenue# 01-04/05Lam Soon Industrial BuildingSingapore 669569Tel.: +65 (7) 65 06 88Fax: +65 (7) 65 07 88
Spain:ARBURG S.A.Avda. Can Bordoll, 101, Nave 2Polígono Industrial Can Roqueta08202 Sabadell (Barcelona)Tel.: +34 (93) 727 38 05Fax: +34 (93) 727 34 63
Switzerland:ARBURG AGPostfachHuehnerhubelstr. 603123 BelpTel.: +41 (0) 31 / 818 81 11Fax: +41 (0) 31 / 818 81 10
Thailand:ARBURG PTE LTD (Thailand)19/3 SOI Sampobnarumitr,Sukhumvit 62 Road, BangjakPrakhanong Bangkok 10250Tel.: +66 (2) 331 98 60Fax: +66 (2) 331 98 61
Turkey:ARBURG PlastikEnjeksiyon MakinalariSanayi Ve Ticaret Ltd. Sti.Beylikdüzü Mevkii,Leylak Cad. No: 1534900 Büyükcekmece / IstanbulTel.: +90 (0) 212 875 41 11Fax: +90 (0) 212 875 41 13
USA:ARBURG, Inc.P.O.Box 311178Newington, CT 06131-1178Tel.: +1 (860) 667 65 00Fax: +1 (860) 667 65 22
To file
u fold the sheet onthe dotted line,
u and punch it at themarked locations