Approved Components List Hydraulics for HFC-Fluids

28
Approved Components List Hydraulics for HFC-Fluids Plants Skövde (Sweden) Revision Date: Apr. 01. 2010 Revision Number: Version 1.0

Transcript of Approved Components List Hydraulics for HFC-Fluids

Page 1: Approved Components List Hydraulics for HFC-Fluids

Approved Components List

Hydraulics for HFC-Fluids

Plants

Skövde (Sweden)

Revision Date: Apr. 01. 2010

Revision Number: Version 1.0

Page 2: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 2 of 28

Table of Contents

1 .............................................................................................................4 Table of Revisions

2 ..........................................................................................................5 Service and Support

3 ........................................................................................................................6 Introduction

3.1 ...........................................................................................................6

Scope of Document

3.2 ...........................................................................................................6

Company Overview

3.3 ..............................................................................................................6

Product Overview

4 ....................7 Hydraulic Components approved for fire-resistant fluids of the HFC-Group

4.1 ........................................................................8 Pump Unit with reservoir and accessories

4.1.1 ...............................................................................................................................8 Pumps4.1.1.1 ..................................................................8 Constant Flow Pumps – Internal Gear Pumps4.1.1.2 .....................................................................8 Variable Flow Pumps – Axial Piston Pumps

4.1.2 ...........................................................................................................................8 Reservoir

4.1.3 ........................................................................................................................8 Air breather

4.1.4 ..........................................................................................................8 Pressure Measuring

4.1.5 ...................................................................................................................................9 Filter4.1.5.1 .............................................................................................................9 Clogging Indicator4.1.5.2 ..............................................................................................9 In Line Filter for Return Line4.1.5.2.1 ...................................................... 9 Filter bowl dismantled downwards: Nominal pressure 250 bar4.1.5.2.2 ........................................................ 10 Filter bowl dismantled upwards: Nominal pressure 100 bar4.1.5.2.3 ........................................................ 10 Filter bowl dismantled upwards: Nominal pressure 250 bar4.1.5.3 .........................................................................................10 In Line Filter for Offline Circuit4.1.5.3.1 .................................................... 10 Filter bowl dismantled downwards: Nominal pressure 250 bar4.1.5.3.2 Filter bowl dismantled upwards: Nominal pressure 100 bar ........................................................ 10 4.1.5.3.3 Filter bowl dismantled upwards: Nominal pressure 250 bar ........................................................ 10 4.1.5.4 ...............................................................................................11 Inline Filter for Pump Line4.1.5.4.1 .................................................................................................... 11 Intermediate Pressure 250 bar4.1.5.4.2 ................................................................................................................. 11 High Pressure 400 bar4.1.5.5 ................................................................................................................12 Filter Elements4.1.5.5.1 ..................................................................................................... 12 Max. Collaps Pressure 30 bar4.1.5.5.2 ................................................................................................... 12 Max. Collaps Pressure 330 bar

4.1.6 ..............................................................................................13 Oil-Water-Heat Exchanger

4.1.7 .......................................................................................................13 Temperature Sensor

1.4.1 .......................................................................................13 Accumulators and Accessories4.1.7.1 .....................................................................................................13 Bladder Accumulators4.1.7.2 .............................................................13 Accumulator Safety Blocks (manual unloading)4.1.7.3 ..........................................................................13 Isolator Valve with Pressure Measuring

Page 3: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 3 of 28

4.2 .......................................................................................................14 Control Components

4.2.1 ..............14 Directional Control Valves (DC24V; K4, m. LED; concealed manual override)4.2.1.1 .......................................................................................14 Spool Valves – direct operated4.2.1.1.1 Size 6 (smoothly switching) ......................................................................................................... 14 4.2.1.1.2 Size 10 ........................................................................................................................................ 14 4.2.1.2 .........................................................................................15 Spool Valves – pilot operated4.2.1.2.1 Size 16 (p 280 bar)max ................................................................................................................. 15 4.2.1.2.2 Size 25 and 32 ............................................................................................................................ 15 4.2.1.3 ............................................................................15 Poppet Valves (350 bar, leakage free)

4.2.2 ..................................................................................................16 2-Way-Cartridge Valves4.2.2.1 ..........................................................................................................................16 Cartridge4.2.2.2 ..................................................................................................................16 Control Cover

4.2.3 .................................................................................................................17 Isolator Valves4.2.3.1 ..................................................................................................................17 Check Valves4.2.3.1.1 ............................................................................................................ 17 For Threaded Connection4.2.3.1.2 Cartridge...................................................................................................................................... 17 4.2.3.1.3 Sandwich Plate ............................................................................................................................ 17 4.2.3.2 ..................................................................18 Check Valves – Hydraulically Pilot Operated4.2.3.2.1 ............................................................................................................ 18 For Threaded Connection4.2.3.2.2 ....................................................................................................................... 18 Subplate Mounted4.2.3.2.3 ............................................................................................................................ 18 Sandwich Plate

4.2.4 ..............................................................................................................19 Pressure Valves4.2.4.1 ..................................................................................................19 Preassure Relief Valves4.2.4.1.1 ........................................................................................................................... 19 Direct Operated4.2.4.1.2 ............................................................................................ 20 Pilot Operated - Subplate Mounted4.2.4.2 ..............................................................................................21 Pressure Reducing Valves4.2.4.2.1 ........................................................................................................................... 21 Direct Operated4.2.4.2.2 ............................................................................................................................. 22 Pilot Operated

4.2.5 ........................................................................................................23 Flow Control Valves4.2.5.1 ................................................................................................................23 Throttle Valves4.2.5.2 .....................................................................................................23 Throttle-Check-Valves4.2.5.2.1 ............................................................................................................ 23 For Threaded Connection4.2.5.2.2 ............................................................................................................................ 23 Sandwich Plate4.2.5.3 ...............................................................24 Flow Control Valves (Pressure Compensated)4.2.5.3.1 Subplate Mounted ....................................................................................................................... 24 4.2.5.3.2 Cartridge Valves .......................................................................................................................... 24

4.3 ........................................................................................25 Proportional and Servo Valves

4.3.1 ............................................................................................................25 Directional Valves4.3.1.1 ...................................................................................................................25 Spool Valves4.3.1.2 ......................................................................................25 Catridge Valves 2- and 3-Way

4.3.2 ..............................................................................................................25 Pressure Valves4.3.2.1 ....................................................................................................25 Pressure Relief Valves

4.3.3 ........................................................................................................25

Flow Control Valves

4.4 .........................................................................................................................26 Cylinders

4.4.1 ............................................................................................................26

Tie Rod Cylinders

4.5 .....................................................................................................................26 Accessories

Page 4: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 4 of 28

1 Table of Revisions

Vers. No.

Revision Date

Revision Paragraph

affected Revised by

1.0 2010-04-01 Original All J E Gebauer

Page 5: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 5 of 28

2 Service and Support

Contact at Bosch Rexroth Headquarter:

Bosch Rexroth AG Mr. Johannes E. Gebauer Global Account Management Technology Support for Hydraulics Zum Eisengießer 1 97816 Lohr Tel. +49 (0) 93 52 / 18 – 10 71 Fax +49 (0) 93 52 / 18 - 40 10 71 E-mail: [email protected]

Contact at Bosch Rexroth Hydraulics in Gothenburg:

Bosch Rexroth AB Mr. Martin Roxström Bestagatan 2A 416 64 Göteborg Tel. +46 (0) 31 / 89 34 87 Fax +46 (0) 31 / 49 23 11 E-mail: [email protected]

Service-Hotline of Bosch Rexroth Hydraulics

Mo – Fr 07:00 – 17:00 Uhr: +49 (0) 93 52 / 18 - 46 66 outside business hours: +49 (0) 1 73 / 3 63 60 36

Page 6: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 6 of 28

3 Introduction

3.1 Scope of Document

This document provides a list of Bosch Rexroth Hydraulic Products and Systems to be used for the hydraulic equipment in machines for VOLVO using HFC fluids. The use of components not listed in the Program Book requires a deviation from VOLVO commodity area: A deviation is not requested for non active components as: Steel parts, assembly accessories, orifices and card holders for amplifier cards.

3.2 Company Overview

Bosch Rexroth AG, formed in 2001 through the merger of Bosch Automation Technology and Rexroth, is a 100 percent subsidiary of Robert Bosch GmbH with 25,500 employees worldwide. Bosch Rexroth has subsidiaries in 36 countries and a dealer network that spans 80 countries. As a leading global hydraulics manufacturer Bosch Rexroth offers a portfolio of hydraulic solutions ranging from standard valves to state-of-the-art vertical low noise power units. Bosch Rexroth’s diverse offering of Hydraulic and Electro-Hydraulic products and systems continue to be utilized as an integral part of the machine control. Years of experience in the automotive industry combined with an expansive product range and support network enables Bosch Rexroth to provide the automotive industry with advanced Hydraulic Engineering, Product/System Application, Training, Program Management and Field Service Support. Bosch Rexroth is committed to providing our automotive and machine tool customers with control solutions that afford reduced life cycle costs, maximum manufacturing efficiency, enhanced reliability and maintainability.

3.3 Product Overview

The Bosch Rexroth components which are recommended are listed on the following pages. For additional informations on these components and systems please use the link in the column “Data Sheet” or see the Web sites listed below. http://www.boschrexroth.com http://www.boschrexroth.com/corporate/en/index.jsp http://www.boschrexroth.se/country_units/europe/sweden/sv/index.jsp http://www.boschrexroth.com/country_units/europe/germany/de/index.jsp

Page 7: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 7 of 28

4 Hydraulic Components approved for fire-resistant fluids of the HFC-Group

Recommendations for the use of HFC-fluids The features of hydraulic fluids of the group HFC (water glycol) to DIN EN ISO 12922 and VDMA 24317 are different in comparison to mineral oil. Design of hydraulic units have to take care of these specials. The ideal operating temperature is +40°C.

This has to be considered for the heat balance. Operating temperatures higher than 60°C are forbidden.

The maximum operation pressure is 210 bar.

The density of HFC fluids is around 20 % higher than mineral oil. Suction pipes have to be

dimensioned larger (next size). Degasification of water glycol is much worse. This must be considered when designing the unit to

avoid cavitation and erosion.

Monitoring of the fluid to meet the manufacturer´s specification is required for a proper operating of the unit.

Because the fluid doesn’t release contaminants easily a continuous checking for solid and liquid

contamination of the HFC fluid is very important. Contamination with other fluids (even with another HFC fluid) has to be avoided.

Devices and pipes of the hydraulic power unit must not drain when machine stops and air pockets

must be eliminated. Long down times need to be avoided.

Following metallic substances must not be used: Zinc, aluminium, cadmium, magnesium The following materials and seals shall not be used:

FKM-Seals and substances based on polyurethane PU (Vulkollan or Hydrofit), polyamide (PA), asbestos und leather.

Page 8: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 8 of 28

4.1 Pump Unit with reservoir and accessories

4.1.1 Pumps

4.1.1.1 Constant Flow Pumps – Internal Gear Pumps

Model Code Techn. Data Part Number Data sheet

PGH4-2X/020RE11WE4 175bar; 28,9l/min at n=1450 (max) R901 180 578 RE 10 223 PGH4-2X/032RE11WE4 175bar;46,9l/min at n=1450 (max) R901 062 758 RE 10 223 PGH5-2X/063RE11WE4 175bar; 92,8l/min at n=1450 (max) On request RE 10 223 PGH5-2X/100RE11WE4 175bar; 143,8l/min at n=1450 (max) R901 023 782 RE 10 223 PGH5-2X/125RE11WE4 175bar; 179,8l/min at n=1450 (max) R901 154 927 RE 10 223 PGH5-2X/200RE07WE4 100bar; 287,7l/min at n=1450 (max) On request RE 10 223 PGH5-2X/250RE07WE4 70bar; 359,6l/min at n=1450 (max) R900 721 268 RE 10 223 4.1.1.2 Variable Flow Pumps – Axial Piston Pumps

min. presuure at suction side: > 1 bar absolut

Model Code Techn. Data Part Number Data sheet

AE-A10VSO18DFR1/31R-PPA12N00 280bar; 27l/min at n=1450 R910 939 599 RE 92 711 AE-A10VSO28DFR1/31R-PPA12N00 280bar; 42l/min at n=1450 R910 914 036 RE 92 711 AE-A10VSO45DFR1/31R-PPA12N00 280bar; 68l/min at n=1450 R910 916 405 RE 92 711 AE-A10VSO71DFR1/31R-PPA12N00 280bar; 107l/min at n=1450 R910 948 634 RE 92 711 AE-A10VSO100DFR1/31R-PPA12N00 280bar; 150l/min at n=1450 R910 929 637 RE 92 711 AE-A10VSO140DFR1/31R-PPA12N00 280bar; 150l/min at n=1450 max. On request RE 92 711 AE-A10VSO28DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX RE 92 711 AE-A10VSO45DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX RE 92 711 AE-A10VSO71DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX RE 92 711 AE-A10VSO100DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX RE 92 711 AE-A10VSO140DFLR/31R-PPA12N00 Const. HP controller, add. data requested XXXX XXX XXX RE 92 711

4.1.2 Reservoir

- 100 up to 1000 L (DIN-24339, Form BN, Cover form A) - made of stainless steel – Design according to AB10217

For filling use: MD-019-2-WR033-01-1 with dust cap MD-019-5-01-1 (stainless steel)

4.1.3 Air breather

Model Code Techn. Data Part Number Data sheet

Luftfilter PI0125 SM-L/UM-OS Befestigung 6 x M5, LK-Ø 73 mm R901 064 797 see Mahle

4.1.4 Pressure Measuring

Model Code Techn. Data Part Number Data sheet

AB42-15/10-100AM1 Pressure control unit with gauge R901 064 994 AB42-15 AB42-15/10-200AM1 Pressure control unit with gauge R900 827 581 AB42-15

Page 9: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.1.5 Filter

All filter acc to DIN 24550. For correct use and design of filter circuit (see below) a lifetime of 6 month respectively 3000 operating hours is guaranted.

4.1.5.1 Clogging Indicator - Electrical switching element - 3 LED: green: pressure difference <75% yellow: pressure difference > 75% red: pressure difference = 100%

Model Code Techn. Data Part Number Data sheet

ABZFV-E2SPSU-M12x1-1X/-DIN Clogging indicator, M12x1, 75%, 100% R901 025 340 RE 50 086

4.1.5.2 In Line Filter for Return Line - Single filter with Bypass (openening pressure 3,5 bar) - Optical clogging indicator with swichting pressure 2,2 bar

4.1.5.2.1 Filter bowl dismantled downwards: Nominal pressure 250 bar

Model Code max. flow start-Δp≤ 0,5 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

245LEN0100-H10XLA00-V2,2-M-R3 32 L/min 17 / 14 / 10 R928 018 984 RE 51 421 245LEN0160-H10XLA00-V2,2- M-R6 68 L/min 17 / 14 / 10 R928 018 985 RE 51 421 245LEN0250-H10XLA00-V2,2- M-R6 96 L/min 17 / 14 / 10 R928 018 986 RE 51 421 245LEN0100-H3XLA00-V2,2- M-R3 16 L/min 13 / 10 / 8 R928 018 980 RE 51 421 245LEN0160-H3XLA00-V2,2- M-R6 36 L/min 13 / 10 / 8 R928 018 982 RE 51 421 245LEN0250-H3XLA00-V2,2- M-R6 56 L/min 13 / 10 / 8 R928 018 983 RE 51 421

ersion 1.0 / Apr 2010 Page 9 of 28

V

Page 10: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 10 of 28

4.1.5.2.2 Filter bowl dismantled upwards: Nominal pressure 100 bar

Model Code max. flow start-Δp≤ 0,5 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

100 FLEN 0250 H10XL-A00-07V2.2-S0M00 96 L/min 17 / 14 / 10 R928 018 977 RE 51 402 100 FLEN 0400 H10XL-A00-07V2.2-S0M00 108 L/min 17 / 14 / 10 R928 018 978 RE 51 402 100 FLEN 0630 H10XL-A00-07V2.2-S0M00 414 L/min 17 / 14 / 10 R928 018 979 RE 51 402 100 FLEN 1000 H10XL-A00-07V2.2-S0M00 464 L/min 17 / 14 / 10 R928 018 988 RE 51 402

RE 51 402100 FLEN 0250 H3XL-A00-07V2.2-S0M00 56 L/min 13 / 10 / 8 R928 018 972 RE 51 402 100 FLEN 0400 H3XL-A00-07V2.2-S0M00 68 L/min 13 / 10 / 8 R928 018 973 RE 51 402 100 FLEN 0630 H3XL-A00-07V2.2-S0M00 184 L/min 13 / 10 / 8 R928 018 974 RE 51 402 100 FLEN 1000 H3XL-A00-07V2.2-S0M00 207 L/min 13 / 10 / 8 R928 018 987 RE 51 402

4.1.5.2.3 Filter bowl dismantled upwards: Nominal pressure 250 bar

Model Code max. flow start-Δp≤ 0,5 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

550LEN0400-H10XLA00-V2,2-M-R6-V3-9 108 L/min 17 / 14 / 10 R928 018 990 RE 51 423 RE 51 423550LEN0400-H3XLA00-V2,2-M-R6-V3-9 68 L/min 13 / 10 / 8 R928 018 989 RE 51 423

4.1.5.3 In Line Filter for Offline Circuit

- Single filter with Bypass (openening pressure 3,5 bar) - Optical clogging indicator with swichting pressure 2,2 bar

4.1.5.3.1 Filter bowl dismantled downwards: Nominal pressure 250 bar

Model Code max. flow start-Δp≤ 0,5 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

245LEN0100-H3XLA00-V2,2-M-R3 20 L/min 13 / 10 / 8 R928 018 980 RE 51 421 245LEN0160-H3XLA00-V2,2-M-R6 45 L/min 13 / 10 / 8 R928 018 982 RE 51 421 245LEN0250-H3XLA00-V2,2-M-R6 70 L/min 13 / 10 / 8 R928 018 983 RE 51 421

4.1.5.3.2 Filter bowl dismantled upwards: Nominal pressure 100 bar

Model Code max. flow start-Δp≤ 0,5 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

100 FLEN 0250 H3XL-A00-07V2.2-S0M00 70 L/min 13 / 10 / 8 R928 018 972 RE 51 402 100 FLEN 0400 H3XL-A00-07V2.2-S0M00 85 L/min 13 / 10 / 8 R928 018 973 RE 51 402 100 FLEN 0630 H3XL-A00-07V2.2-S0M00 231 L/min 13 / 10 / 8 R928 018 974 RE 51 402 100 FLEN 1000 H3XL-A00-07V2.2-S0M00 259 L/min 13 / 10 / 8 R928 018 987 RE 51 402

4.1.5.3.3 Filter bowl dismantled upwards: Nominal pressure 250 bar

Model Code max. flow start-Δp≤ 0,5 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

550LEN0400-H3XLA00-V2,2-M-R6-V3-9 85 L/min ISO 13/10/8 R928 018 991 RE 51 423

Page 11: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.1.5.4 Inline Filter for Pump Line

- Single filter without Bypass - Optical clogging indicator with switching pressure 5 bar

4.1.5.4.1 Intermediate Pressure 250 bar

4.1.5.4.1.1 Filter bowl dismantled downwards

Model Code max. flow start-Δp≤ 1 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

245LEN0100-H10XLB00-V5.0--M-R3 44 L/min 17 / 14 / 10 R928 019 005 RE 51 421 245LEN0160-H10XLB00-V5.0--M-R6 100 L/min 17 / 14 / 10 R928 019 006 RE 51 421 245LEN0250-H10XLB00-V5.0--M-R6 144 L/min 17 / 14 / 10 R928 019 007 RE 51 421 245LEN0100-H3XLB00-V5.0--M-R3 28 L/min 13 / 10 / 8 R928 019 002 RE 51 421 245LEN0160-H3XLB00-V5.0--M-R6 56 L/min 13 / 10 / 8 R928 019 003 RE 51 421 245LEN0250-H3XLB00-V5.0-M-R6 96 L/min 13 / 10 / 8 R928 019 004 RE 51 421

4.1.5.4.1.2 Filter bowl dismantled upwards - clogging indicator side-fed - Drain port in WO-flange area

Model Code max. flow start-Δp≤ 1 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

550LEN0630-H3XLB00-V5,0-M-R6-V3-9 176 L/min 17 / 14 / 10 R928 019 000 RE 51 423 RE 51 423550LEN0400-H3XLB00-V5,0-M-R6-V3-9 144 L/min 13 / 10 / 8 R928 018 998 RE 51 423

4.1.5.4.2 High Pressure 400 bar

4.1.5.4.2.1 Filter bowl dismantled downwards

Model Code max. flow start-Δp≤ 1 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

550LEN0100-H10XLB00-V5,0-M-R3 44 L/min 17 / 14 / 10 R928 018 995 RE 51 423 550LEN0160-H10XLB00-V5,0-M-R6 100 L/min 17 / 14 / 10 R928 018 996 RE 51 423 550LEN0250-H10XLB00-V5,0-M-R6 144 L/min 17 / 14 / 10 R928 018 997 RE 51 423

RE 51 423550LEN0100-H3XLB00-V5,0-M-R3 24 L/min 13 / 10 / 8 R928 018 992 RE 51 423 550LEN0160-H3XLB00-V5,0-M-R6 64 L/min 13 / 10 / 8 R928 018 993 RE 51 423 550LEN0250-H3XLB00-V5,0-M-R6 96 L/min 13 / 10 / 8 R928 018 994 RE 51 423

4.1.5.4.2.2 Filter bowl dismantled upwards - clogging indicator side-fed - Drain port in WO-flange area

Model Code max. flow start-Δp≤ 1 bar

Cleanliness acc. to ISO 4406 Part Number Data sheet

550LEN0400-H10XLB00-V5,0-M-R6-V3-9 176 L/min 17 / 14 / 10 R928 019 000 RE 51 423 550LEN0630-H10XLB00-V5,0-M-R6-V3-9 252 L/min 17 / 14 / 10 R928 019 001 RE 51 423 550LEN0400-H3XLB00-V5,0-M-R6-V3-9 144 L/min 13 / 10 / 8 R928 018 998 RE 51 423 550LEN0630-H3XLB00-V5,0-M-R6-V3-9 192 L/min 13 / 10 / 8 R928 018 999 RE 51 423

ersion 1.0 / Apr 2010 Page 11 of 28

V

Page 12: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 12 of 28

4.1.5.5 Filter Elements - For all pressure levels

4.1.5.5.1 Max. Collaps Pressure 30 bar

Model Code Cleanliness acc. to ISO 4406 Part Number Data sheet

1.0160 H10XL-A00-0-M-0 ISO 17/14/10 R928 013 315 RE 51 420 1.0250 H10XL-A00-0-M-0 ISO 17/14/10 R928 013 351 RE 51 420 1.0400 H10XL-A00-0-M-0 ISO 17/14/10 R928 013 387 RE 51 420 1.0630 H10XL-A00-0-M-0 ISO 17/14/10 R928 013 423 RE 51 420 1.1000 H10XL-A00-0-M-0 ISO 17/14/10 R928 013 459 RE 51 420 2.0100 H10XL-A00-0-M-0 ISO 17/14/10 R928 014 179 RE 51 420 2.0160 H10XL-A00-0-M-0 ISO 17/14/10 R928 014 233 RE 51 420 2.0250 H10XL-A00-0-M-0 ISO 17/14/10 R928 014 287 RE 51 420 2.0400 H10XL-A00-0-M-0 ISO 17/14/10 R928 014 341 RE 51 420 2.0630 H10XL-A00-0-M-0 ISO 17/14/10 R928 014 395 RE 51 420 1.0160 H3XL-A00-0-M-0 ISO 13/10/8 R928 013 313 RE 51 420 1.0250 H3XL-A00-0-M-0 ISO 13/10/8 R928 013 349 RE 51 420 1.0400 H3XL-A00-0-M-0 ISO 13/10/8 R928 013 385 RE 51 420 1.0630 H3XL-A00-0-M-0 ISO 13/10/8 R928 013 421 RE 51 420 1.1000 H3XL-A00-0-M-0 ISO 13/10/8 R928 013 457 RE 51 420 2.0100 H3XL-A00-0-M-0 ISO 13/10/8 R928 014 177 RE 51 420 2.0160 H3XL-A00-0-M-0 ISO 13/10/8 R928 014 231 RE 51 420 2.0250 H3XL-A00-0-M-0 ISO 13/10/8 R928 014 285 RE 51 420 2.0400 H3XL-A00-0-M-0 ISO 13/10/8 R928 014 339 RE 51 420 2.0630 H3XL-A00-0-M-0 ISO 13/10/8 R928 014 393 RE 51 420

4.1.5.5.2 Max. Collaps Pressure 330 bar

Model Code Cleanliness acc. to ISO 4406 Part Number Data sheet

2.0100 H10XL-B00-0-M-0 ISO 17/14/10 R928 014 188 RE 51 420 2.0160 H10XL-B00-0-M-0 ISO 17/14/10 R928 014 242 RE 51 420 2.0250 H10XL-B00-0-M-0 ISO 17/14/10 R928 014 296 RE 51 420 2.0400 H10XL-B00-0-M-0 ISO 17/14/10 R928 014 350 RE 51 420 2.0630 H10XL-B00-0-M-0 ISO 17/14/10 R928 014 404 RE 51 420 2.0100 H3XL-B00-0-M-0 ISO 13/10/8 R928 014 186 RE 51 420 2.0160 H3XL-B00-0-M-0 ISO 13/10/8 R928 014 240 RE 51 420 2.0250 H3XL-B00-0-M-0 ISO 13/10/8 R928 014 294 RE 51 420 2.0400 H3XL-B00-0-M-0 ISO 13/10/8 R928 014 348 RE 51 420 2.0630 H3XL-B00-0-M-0 ISO 13/10/8 R928 014 402 RE 51 420

Page 13: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 13 of 28

4.1.6 Oil-Water-Heat Exchanger

Model Code Techn. Data Part Number Data sheet

Wärmetauscher AB32-12/00-K-006-22 4kW (18l/min); up to 10 bar R900 028 816 AB 32-12

4.1.7 Temperature Sensor

Model Code Techn. Data Part Number Data sheet

Thermostat TT3050*E35030+TR7430 2x N.O./N.C. programmable R900 706 875 Fa. IFM

1.1.1 Accumulators and Accessories

4.1.7.1 Bladder Accumulators

Model Code Techn. Data Part Number Data sheet

HAB1-330-4X/2G05G-2N111-BA 1 Liter bitte anfragen RE 50 170 HAB2,5-330-4X/2G07G-2N111-CE 2,5 Liter bitte anfragen RE 50 170 HAB4-330-4X/2G07G-2N111-CE- 4 Liter bitte anfragen RE 50 170 HAB10-330-4X/2G09G-2N111-CE 10 Liter R901 195 139 RE 50 170 HAB20-330-4X/2G09G-2N111-CE 20 Liter R901 195 141 RE 50 170 HAB35-330-4X/2G09G-2N111-CE 35 Liter R901 195 143 RE 50 170

4.1.7.2 Accumulator Safety Blocks (manual unloading) without pressure relief valve (see extra table below)

Model Code Techn. Data Part Number Data sheet

DSV10M0.0/0 S105 G ¾ R900 014 956 AB 42-07 DSV10M0.0/0 S107 G1 ¼ R900 014 957 AB 42-07 DSV10M0.0/0 S109 G2 R900 014 958 AB 42-07

4.1.7.3 Isolator Valve with Pressure Measuring

Model Code Techn. Data Part Number Data sheet

Absperrventil AB42-02/AMR-PA For safety block up to 400 bar; G1/2 R900 015 297 AB 42-02

Page 14: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2 Control Components

4.2.1 Directional Control Valves (DC24V; K4, m. LED; concealed manual override)

4.2.1.1 Spool Valves – direct operated

4.2.1.1.1 Size 6 (smoothly switching)

Model Code Techn. Data Part Number Data sheet

4WE6D73-6X/EG24N9K4/A12

R900 546 257 RE 23 183

4WE6D73-6X/OFEG24N9K4/A12

R900 567 066 RE 23 183

4WE6E73-6X/EG24N9K4/A12

R900 5637 095 RE 23 183

4WE6G73-6X/EG24N9K4/A12

R900 572 783 RE 23 183

4WE6H73-6X/EG24N9K4/A12

R900 906 660 RE 23 183

4WE6J73-6X/EG24N9K4/A12

R900 567 997 RE 23 183

4WE6L73-6X/EG24N9K4/A12

R900 940 924 RE 23 183

4WE6U73-6X/EG24N9K4/A12

R900 977 181 RE 23 183

4WE6W73-6X/EG24N9K4/A12

R900 567 269 RE 23 183

4.2.1.1.2 Size 10

Model Code Techn. Data Part Number Data sheet

3WE10A3X/OFCG24N9K4/MH

R901 241 218 RE 23 327

4WE10D3X/CG24N9K4/MH

R900 908 126 RE 23 327

4WE10E3X/CG24N9K4/MH

R900 908 127 RE 23 327

4WE10J3X/CG24N9K4/MH

R900 908 125 RE 23 327

ersion 1.0 / Apr 2010 Page 14 of 28

V

Page 15: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.1.2 Spool Valves – pilot operated

4.2.1.2.1 Size 16 (pmax 280 bar)

Model Code Techn. Data Part Number Data sheet

4WEH16D7X/6EG24N9ETK4/B10

R900 924 874 RE 24 751

4WEH16E7X/6EG24N9ETK4/B10

R900 923 971 RE 24 751

4WEH16W7X/6EG24N9ETK4/B10

R901 045 630 RE 24 751

4WEH16Y7X/6EG24N9ETK4/B10

R900 248 848 RE 24 751

4.2.1.2.2 Size 25 and 32

Model Code Techn. Data Part Number Data sheet

H-4WEH25E6X/6EG24N9ETK4/B10D3

R900 952 126 RE 24 751

H-4WEH25W6X/6EG24N9ETK4/B10D3

R900 929 750 RE 24 751

4WEH32E6X/6EG24N9ES2K4/B10

R900 701 440 RE 24 751

4.2.1.3 Poppet Valves (350 bar, leakage free)

Model Code Techn. Data Part Number Data sheet

M-3SEW6C3X/420MG24N9K4

R900 566 273 RE 22 058

M-4SEW6D3X/420MG24N9K4

R900 566 293 RE 22 058

M-3SEW6U3X/420MG24N9K4

R900 566 283 RE 22 058

M-3SEW10C1X/420MG24N9K4

R900 075 565 RE 22 075

M-3SEW10U1X/420MG24N9K4

R900 075 563 RE 22 075

ersion 1.0 / Apr 2010 Page 15 of 28

V

Page 16: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.2 2-Way-Cartridge Valves

4.2.2.1 Cartridge

Model Code Techn. Data Part Number Data sheet

LC16A..E7X/… Without damping nose XXXX XXX XXX RE 21 010 LC16A..D7X/… With damping nose XXXX XXX XXX RE 21 010 LC25A..E7X/… Without damping nose XXXX XXX XXX RE 21 010 LC25A..D7X/… With damping nose XXXX XXX XXX RE 21 010 LC32A..E7X/… Without damping nose XXXX XXX XXX RE 21 010 LC32A..D7X/… With damping nose XXXX XXX XXX RE 21 010 LC40A..E7X/… Without damping nose XXXX XXX XXX RE 21 010 LC40A..D7X/… With damping nose XXXX XXX XXX RE 21 010 LC50A..E7X/… Without damping nose XXXX XXX XXX RE 21 010 LC50A..D7X/… With damping nose XXXX XXX XXX RE 21 010 LC63A..E7X/… Without damping nose XXXX XXX XXX RE 21 010 LC63A..D7X/… With damping nose XXXX XXX XXX RE 21 010 LC80A..E6X/… Without damping nose XXXX XXX XXX RE 21 010 LC80A..D6X/… With damping nose XXXX XXX XXX RE 21 010 LC100A..E6X/… Without damping nose XXXX XXX XXX RE 21 010 LC100A..D6X/… With damping nose XXXX XXX XXX RE 21 010 LC125A..E2X/… Without damping nose XXXX XXX XXX RE 21 010 LC125A..D2X/… With damping nose XXXX XXX XXX RE 21 010 4.2.2.2 Control Cover

Model Code Techn. Data Part Number Data sheet

LFA16D7X/… Standard Cover XXXX XXX XXX RE 21 010 LFA16GWB-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX RE 21 010 LFA16H2-7X/… With stroke limiter XXXX XXX XXX RE 21 010 LFA16WEA-7X/… For directional pilot valve XXXX XXX XXX RE 21 010 LFA16WEB-7X/… For directional pilot valve XXXX XXX XXX RE 21 010 LFA25D7X/… Standard Cover XXXX XXX XXX RE 21 010 LFA25G7X/… With shuttle valve XXXX XXX XXX RE 21 010 LFA25GWB-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX RE 21 010 LFA25H2-7X/… With stroke limiter XXXX XXX XXX RE 21 010 LFA25KWA-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX RE 21 010 LFA25WEA-7X/… For directional pilot valve XXXX XXX XXX RE 21 010 LFA25WEMA-7X/… For der. pilot valve; with extra ort XXXX XXX XXX RE 21 010 LFA32D7X/… Standard Cover XXXX XXX XXX RE 21 010 LFA32D19-7X/… für leckölfreie Kolbenabdichtung XXXX XXX XXX RE 21 010 LFA32EWMA-7X/CA40DQMG24 With limit switch R900 619 603 RE 21 010 LFA32GWB-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX RE 21 010 LFA32H3-7X/… With stroke limiter XXXX XXX XXX RE 21 010 LFA32WEA-7X/… For directional pilot valve XXXX XXX XXX RE 21 010 LFA32WEMA-7X/… For der. pilot valve; with extra ort XXXX XXX XXX RE 21 010 LFA40D7X/… Standard Cover XXXX XXX XXX RE 21 010 LFA40H2-7X/… With stroke limiter XXXX XXX XXX RE 21 010 LFA50GWA-7X/… With shuttle valve, for dir. pilot valve XXXX XXX XXX RE 21 010 LFA50H2-7X/… With stroke limiter XXXX XXX XXX RE 21 010 LFA50WEB-7X/… For directional pilot valve XXXX XXX XXX RE 21 010 LFA63D-7X/… Standard Cover XXXX XXX XXX RE 21 010 LFA80D-7X/… Standard Cover XXXX XXX XXX RE 21 010 LFA100D-6X/… Standard Cover XXXX XXX XXX RE 21 010 LFA100WEA-6X/… For directional pilot valve XXXX XXX XXX RE 21 010 LFA125D-2X/… Standard Cover XXXX XXX XXX RE 21 010

ersion 1.0 / Apr 2010 Page 16 of 28

V

Page 17: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.3 Isolator Valves

4.2.3.1 Check Valves

4.2.3.1.1 For Threaded Connection

Model Code Techn. Data Part Number Data sheet

S6A1.0/ Up to 315bar; Up to 18l/min; 1bar-Spring R900 422 881 RE 20 375 S8A1.0/ Up to 315bar; Up to 36l/min; 1bar-Spring R900 422 886 RE 20 375 S10A1.0/ Up to 315bar; Up to 60l/min; 1bar-Spring R900 420 531 RE 20 375 S15A0.0/ Up to 315bar; Up to 150l/min; without Spring R900 420 536 RE 20 375 S15A1.0/ Up to 315bar; Up to 150l/min; 1bar-Spring R900 420 537 RE 20 375 S15A3.0/ Up to 315bar; Up to 150l/min; 3bar-Spring R900 420 521 RE 20 375 S15A5.0/ Up to 315bar; Up to 150l/min; 5bar-Spring R900 446 477 RE 20 375 S20A1.0/ Up to 315bar; Up to 180l/min; 1bar-Spring R900 420 525 RE 20 375 S20A5.0/ Up to 315bar; Up to 180l/min; 5bar-Spring R900 446 369 RE 20 375 S25A1.0/ Up to 315bar; Up to 350l/min; 1bar-Spring R900 420 511 RE 20 375 S30A1.0/ Up to 315bar; Up to 450l/min; 1bar-Spring R900 420 519 RE 20 375 S30A5.0/ Up to 315bar; Up to 450l/min; 5bar-Spring R900 446 709 RE 20 375 S52F2-1X/ Up to 315bar; Up to 1200l/min; 5bar-Spring R900 446 709 RE 20 392

4.2.3.1.2 Cartridge

Model Code Techn. Data Part Number Data sheet

M-SR08 KE05-1X/ Up to 315bar; Up to 35l/min; 0,5bar-Spring R900 346 083 RE 20 380 M-SR10 KE05-1X/ Up to 315bar; Up to 50l/min; 0,5bar-Spring R900 344 549 RE 20 380 M-SR20 KE05-1X/ bis 315bar; Up to 200l/min; 0,5bar-Spring R900 340 979 RE 20 380 M-SR25 KE05-1X/ Up to 315bar; Up to 300l/min; 0,5bar-Spring R900 344 778 RE 20 380 M-SR25 KE50-1X/SO11 Up to 315bar; Up to 300l/min; 5bar-Spring R900 926 052 RE 20 380 M-SR30 KE05-1X/ Up to 315bar; Up to 400l/min; 0,5bar-Spring R900 344 919 RE 20 380 M-SR30 KE30-1X/ Up to 315bar; Up to 400l/min; 0,5bar-Spring R900 345 961 RE 20 380 M-SR30 KE50-1X/SO11 Up to 315bar; Up to 400l/min; 0,5bar-Spring R900 923 676 RE 20 380 M-SR52 KE05-1X/ Up to 315bar; Up to 1200l/min; 0,5bar-Spring R900 306 740 RE 20 395

4.2.3.1.3 Sandwich Plate

4.2.3.1.3.1 Size 6

Model Code Techn. Data Part Number Data sheet

Z1S6P15-4X/M Up to 315bar; Up to 40l/min; RV in P; Spring 0,5bar: R901 219 725 RE 21 534

Z1S6T15-4X/M Up to 315bar; Up to 40l/min; RV in T; Spring 0,5bar: --- RE 21 534

4.2.3.1.3.2 Size 10

Model Code Techn. Data Part Number Data sheet

Z1S10P1-3X/ Up to 315bar; Up to 100l/min; RV in P; Spring 0,5bar: --- RE 21 536

Z1S10T1-3X/ Up to 315bar; Up to 100l/min; RV in T; Spring 0,5bar: --- RE 21 536

4.2.3.1.3.3 Size 16

Model Code Techn. Data Part Number Data sheet

Z1S16P1-1X/ R900 550 413 RE 48 054 Z1S16T1-1X/ --- RE 48 054

4.2.3.1.3.4 Size 22

Model Code Techn. Data Part Number Data sheet

Z1S22P1-1X/ R900 523 050 RE 48 056 Z1S22T1-1X/ R900 926 565 RE 48 056

ersion 1.0 / Apr 2010 Page 17 of 28

V

Page 18: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 18 of 28

4.2.3.2 Check Valves – Hydraulically Pilot Operated

4.2.3.2.1 For Threaded Connection

Model Code Techn. Data Part Number Data sheet

SL10GA1-4X/ Up to 315bar; Up to 150l/min; with pre-opening and leakage port R900 483 370 RE 21 468

SL10GB1-4X/100 Up to 315bar; Up to 150l/min; without preopening and leakage port R900 451 135 RE 21 468

SL20GA1-4X/ Up to 315bar; Up to 350l/min; with pre-opening and leakage port R900 587 554 RE 21 468

SL30GA1-4X/ Up to 315bar; Up to 550l/min; with pre-opening and leakage port R900 587 556 RE 21 468

SV10GA1-4X/ Up to 315bar; Up to 150l/min; with pre-opening R900 483 368 RE 21 468

SV20GA1-4X/ Up to 315bar; Up to 350l/min; with pre-opening R900 587 550 RE 21 468

4.2.3.2.2 Subplate Mounted

Model Code Techn. Data Part Number Data sheet

SV30PA1-4X/ Up to 315bar; Up to 350l/min; with pre-opening R900 587 558 RE 21 468

4.2.3.2.3 Sandwich Plate

Model Code Techn. Data Part Number Data sheet

Z2S6-1-6X/ Up to 315bar; Up to 40l/min; Check valve in A and B; Spring 1,5 bar:

R900 347 495 RE 21 548

Z2S10-1-3X/ Up to 315bar; Up to 100l/min; Check valve in A and B; Spring 1,5 bar:

R900 407 394 RE 21 553

Z2S16-1-5X/ Up to 315bar; Up to 300l/min; Check valve in A and B; Spring 3 bar:

R900 407 394 RE 21 558

Z2S22-1-5X/ Up to 315bar; Up to 450l/min; Check valve in A and B; Spring 3 bar:

R900 407 394 RE 21 564

Page 19: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.4 Pressure Valves

4.2.4.1 Preassure Relief Valves

4.2.4.1.1 Direct Operated

4.2.4.1.1.1 Subplate Mounted

Size 6

Model Code Techn. Data Part Number Data sheet

DBDS6P1X/50 Up to 50bar; Up to 50l/min R900423 732 RE 25 402 DBDS6P1X/100 Up to 100bar; Up to 50l/min R900 423 728 RE 25 402 DBDS6P1X/200 Up to 200bar; Up to 50l/min R900 423 729 RE 25 402 DBDS6P1X/315 Up to 315bar; Up to 50l/min R900 423 730 RE 25 402

Size 10

Model Code Techn. Data Part Number Data sheet

DBDS10P1X/50 Up to 50bar; Up to 120l/min R900 425 661 RE 25 402 DBDS10P1X/100 Up to 100bar; Up to 120l/min R900 424 155 RE 25 402 DBDS10P1X/200 Up to 200bar; Up to 120l/min R900 424 157 RE 25 402 DBDS10P1X/315 Up to 315bar; Up to 120l/min R900 424 158 RE 25 402 Size 20

Model Code Techn. Data Part Number Data sheet

DBDS20P1X/50 Up to 50bar; Up to 250l/min R900 424 272 RE 25 402 DBDS20P1X/100 Up to 100bar; Up to 250l/min R900 424 274 RE 25 402 DBDS20P1X/200 Up to 200bar; Up to 250l/min R900 424 277 RE 25 402 DBDS20P1X/315 Up to 315bar; Up to 250l/min R900 424 278 RE 25 402

4.2.4.1.1.2 Cartridge Valves

Size 6

Model Code Techn. Data Part Number Data sheet

DBDS6K1X/50 Up to 50bar; Up to 50l/min; R900 423 727 RE 25 402 DBDS6K1X/100 Up to 100bar; Up to 50l/min; R900 423 723 RE 25 402 DBDS6K1X/200 Up to 200bar; Up to 50l/min; R900 423 724 RE 25 402 DBDS6K1X/315 Up to 315bar; Up to 50l/min; R900 423 725 RE 25 402 Size 10

Model Code Techn. Data Part Number Data sheet

DBDS10K1X/50 Up to 50bar; Up to 120l/min; R900 424 153 RE 25 402 DBDS10K1X/100 Up to 100bar; Up to 120l/min; R900 424 147 RE 25 402 DBDS10K1X/200 Up to 200bar; Up to 120l/min; R900 424 149 RE 25 402 DBDS10K1X/315 Up to 315bar; Up to 120l/min; R900 424 150 RE 25 402 Size 20

Model Code Techn. Data Part Number Data sheet

DBDS20K1X/50 Up to 50bar; Up to 250l/min; R900 424 205 RE 25 402 DBDS20K1X/100 Up to 100bar; Up to 250l/min; R900 424 267 RE 25 402 DBDS20K1X/200 Up to 200bar; Up to 250l/min; R900 423 269 RE 25 402 DBDS20K1X/315 Up to 315bar; Up to 250l/min; R900 424 271 RE 25 402

ersion 1.0 / Apr 2010 Page 19 of 28

V

Page 20: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 20 of 28

4.2.4.1.1.3 For Threaded Connection

Size 6

Model Code Techn. Data Part Number Data sheet

DBDS6G1X/50 Up to 50bar; Up to 50l/min; R900 423 722 RE 25 402 DBDS6G1X/100 Up to 100bar; Up to 50l/min; R900 423 717 RE 25 402 DBDS6G1X/200 Up to 200bar; Up to 50l/min; R900 423 719 RE 25 402 DBDS6G1X/315 Up to 315bar; Up to 50l/min; R900 423 720 RE 25 402 Size 10

Model Code Techn. Data Part Number Data sheet

DBDS10G1X/50 Up to 50bar; Up to 120l/min; R900 424 745 RE 25 402 DBDS10G1X/100 Up to 100bar; Up to 120l/min; R900 424 738 RE 25 402 DBDS10G1X/200 Up to 200bar; Up to 120l/min; R900 424 140 RE 25 402 DBDS10G1X/315 Up to 315bar; Up to 120l/min; R900 424 742 RE 25 402 Size 20

Model Code Techn. Data Part Number Data sheet

DBDS20G1X/50 Up to 50bar; Up to 250l/min; R900 424 276 RE 25 402 DBDS20G1X/100 Up to 100bar; Up to 250l/min; R900 424 170 RE 25 402 DBDS20G1X/200 Up to 200bar; Up to 250l/min; R900 424 172 RE 25 402 DBDS20G1X/315 Up to 315bar; Up to 250l/min; R900 424 174 RE 25 402

4.2.4.1.1.4 Sandwich Plate

Size 6

Model Code Techn. Data Part Number Data sheet

HSZ06A100-3X/S025M00 Pressure relief active P->T R900 936 130 RE 48 050 ZDBT-XA2-1X/160 Pressure relief active A->T 0811 104 120 RE 25 724 ZDBT-XP2-1X/160 Pressure relief active P->T 0811 104 112 RE 25 724 ZDBT-XP2-1X/315 Pressure relief active P->T 0811 104 113 RE 25 724 Size 10

Model Code Techn. Data Part Number Data sheet

HSZ10A100-3X/M00 Pressure relief active P->T R900 526 220 RE 48 052

4.2.4.1.2 Pilot Operated - Subplate Mounted

Size 20

Model Code Techn. Data Part Number Data sheet

DB20-2-5X/200XY Up to 200bar; Up to 500l/min; R900 500 218 RE 25 802 DB20-2-5X/50 Up to 50bar; Up to 500l/min; R900 597 212 RE 25 802 Size 30

Model Code Techn. Data Part Number Data sheet

DB30-2N5X/200E Up to 200bar; Up to 650l/min; R900 769 503 RE 25 802 DB30-2N5X/210E Up to 210bar; Up to 650l/min; R900 769 505 RE 25 802

4.2.4.1.2.1 Cartridge Valves

Size 10

Model Code Techn. Data Part Number Data sheet

DB10K2-4X/50Y Up to 50bar; Up to 100l/min; R900 408 654 RE 25 731 DB10K2-4X/100Y Up to 100bar; Up to 100l/min; R900 430 681 RE 25 731 DB10K2-4X/200Y Up to 200bar; Up to 100l/min; R900 481 084 RE 25 731

Page 21: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.4.1.2.2 2-Way-Cartridge Valves

Cartridge

Model Code Techn. Data Part Number Data sheet

LC16DB20E7X/ R900 912 531 RE 21 050 LC16DB40E7X/ R900 912 532 RE 21 050 LC25DB40D7X/ R900 912 555 RE 21 050 LC32DB20D7X/ R900 912 556 RE 21 050 LC32DB20E7X/ R900 912 543 RE 21 050 LC32DB40E7X/ R900 910 773 RE 21 050 LC32DB40E7X/004 Leakage free R900 919 236 RE 21 050 LC32DB50E7X/ R900 947 666 RE 21 050 LC402DB20D7X/ R900 928 821 RE 21 050 LC40DB20E7X/ R900 938 012 RE 21 050 LC40DB40E7X/ R900 927 969 RE 21 050 LC40DB40E7X/-104 Leakage free R900 947 917 RE 21 050 Control Cover

Model Code Techn. Data Part Number Data sheet

LFA16DB2-7X/… Pressure relief XXXX XXX XXX RE 21 050 LFA16DBWD1-7X/… Switchable pressure relief XXXX XXX XXX RE 21 050 LFA32DAWB2-7X/… Switchable pressure relief XXXX XXX XXX RE 21 050 LFA32DB2-7X/… Pressure relief XXXX XXX XXX RE 21 050 LFA32DBE-7X/… Proportional pressure relief XXXX XXX XXX RE 21 050 LFA32DBEM-7X/… Proportional pressure relief XXXX XXX XXX RE 21 050 LFA32DBW-7X/… Switchable pressure relief XXXX XXX XXX RE 21 050 LFA32DR2-7X/… Pressure reducing XXXX XXX XXX RE 21 050 LFA40DB2-7X/… Pressure reducing XXXX XXX XXX RE 21 050 LFA40DBW2-7X/… Switchable pressure relief XXXX XXX XXX RE 21 050 LFA40DR2-7X/… Pressure reducing XXXX XXX XXX RE 21 050

4.2.4.2 Pressure Reducing Valves

4.2.4.2.1 Direct Operated

4.2.4.2.1.1 Subplate Mounted

Size 6

Model Code Techn. Data Part Number Data sheet

DR6DP2-5X/150Y Up to 150bar; Up to 60l/min; with check valve; R900 413 242 RE 26 564

DR6DP2-5X/210YM Up to 210bar; Up to 60l/min; without check valve; R900 455 316 RE 26 564

Size 10

Model Code Techn. Data Part Number Data sheet

DR10DP2-4X/75Y Up to 75bar; Up to 80l/min; with check valve; R900 500 471 RE 26 580

DR10DP2-4X/210Y Up to 210bar; Up to 80l/min; with check valve; R900 594 125 RE 26 580

ersion 1.0 / Apr 2010 Page 21 of 28

V

Page 22: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.4.2.1.2 Sandwich Plate

Size 6

Model Code Techn. Data Part Number Data sheet

ZDR6DA2-4X/150YM Up to 150bar; Up to 80l/min; in port A; without check valve;; R900 445 958 RE 26 570

ZDR6DA2-4X/150Y Up to 150bar; Up to 50l/min; in port A; with check valve; R900 410 849 RE 26 570

ZDR6DA2-4X/210YM Up to 210bar; Up to 50l/min; in port A; without check valve;; R900 423 213 RE 26 570

ZDR6DA2-4X/210Y Up to 210bar; Up to 50l/min; in port A; with check valve; R900 410 855 RE 26 570

ZDR6DB2-4X/150YM Up to 150bar; Up to 50l/min; in port B; without check valve;; R900 431 172 RE 26 570

ZDR6DB2-4X/210YM Up to 210bar; Up to 50l/min; in port B; without check valve;; R900 463 269 RE 26 570

ZDR6DP2-4X/150YM Up to 150bar; Up to 50l/min; in port P; without check valve;; R900 483 787 RE 26 570

ZDR6DP2-4X/210YM Up to 210bar; Up to 50l/min; in port P; without check valve;; R900 483 788 RE 26 570

Size 10

Model Code Techn. Data Part Number Data sheet

ZDR10DA2-5X/150YM Up to 150bar; Up to 80l/min; in port A; without check valve;; R900 406 225 RE 26 585

ZDR10DA2-5X/150Y Up to 150bar; Up to 80l/min; in port A; with check valve; R900 410 884 RE 26 585

ZDR10DA2-5X/210YM Up to 210bar; Up to 80l/min; in port A; without check valve;; R900 428 474 RE 26 585

ZDR10DA5-5X/210Y Up to 210bar; Up to 80l/min; in port A; with check valve; R900 406 651 RE 26 585

ZDR10DB2-5X/150YM Up to 150bar; Up to 80l/min; in port B; without check valve;; R900 408 340 RE 26 585

ZDR10DB2-5X/210YM Up to 210bar; Up to 80l/min; in port B; without check valve;; R900 443 484 RE 26 585

ZDR10DP2-5X/150YM Up to 150bar; Up to 80l/min; in port P; without check valve;; R900 410 880 RE 26 585

ZDR10DP2-5X/210YM Up to 210bar; Up to 80l/min; in port P; without check valve; R900 410 876 RE 26 585

4.2.4.2.2 Pilot Operated

Size 10

Model Code Techn. Data Part Number Data sheet

DR10-5-5X/200YM Up to 200bar; Up to 150l/min; without check valve; R900 598 358 RE 26 892

Size 20

Model Code Techn. Data Part Number Data sheet

DR20-5-5X/200YM Up to 200bar; Up to 300l/min; without check valve; R900 597 233 RE 26 892

4.2.4.2.2.1 2-Way-Cartridge Valves

Cartridge Valve see chapter 6.2.4.1.2.3 Control Cover

Model Code Techn. Data Part Number Data sheet

LFA32DR2-7X/… Pressure reducing XXXX XXX XXX RE 21 050 LFA40DR2-7X/… Pressure reducing XXXX XXX XXX RE 21 050

ersion 1.0 / Apr 2010 Page 22 of 28

V

Page 23: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.5 Flow Control Valves

4.2.5.1 Throttle Valves For Threaded Connection

Model Code Techn. Data Part Number Data sheet

MG6G1X/V Up to 315bar; Up to 15l/min; G1/4; R900 437 338 RE 27 219 MG8G1X/V Up to 315bar; Up to 30l/min; G3/8; R900 438 885 RE 27 219 MG10G1X/V Up to 315bar; Up to 50l/min; G1/2; R900 422 145 RE 27 219 MG15G1X/V Up to 315bar; Up to 125l/min; G3/4; R900 437 653 RE 27 219 MG20G1X/V Up to 315bar; Up to 200l/min; G1; R900 422 150 RE 27 219 MG25G1X/V Up to 315bar; Up to 300l/min; G1 1/4; R900 413 979 RE 27 219 MG30G1X/V Up to 315bar; Up to 400l/min; G1 1/2; R900 422 453 RE 27 219 4.2.5.2 Throttle-Check-Valves

4.2.5.2.1 For Threaded Connection

Model Code Techn. Data Part Number Data sheet

MK6G1X/V Up to 315bar; Up to 15l/min; G1/4; R900 423 340 RE 27 219 MK8G1X/V Up to 315bar; Up to 30l/min; G3/8; R900 423 343 RE 27 219 MK10G1X/V Up to 315bar; Up to 50l/min; G1/2; R900 424 579 RE 27 219 MK15G1X/V Up to 315bar; Up to 125l/min; G3/4; R900 423 326 RE 27 219 MK20G1X/V Up to 315bar; Up to 200l/min; G1; R900 423 328 RE 27 219 MK25G1X/V Up to 315bar; Up to 300l/min; G1 1/4; R900 423 330 RE 27 219 MK30G1X/V Up to 315bar; Up to 400l/min; G1 1/2; R900 423 333 RE 27 219

4.2.5.2.2 Sandwich Plate

Size 6

Model Code Techn. Data Part Number Data sheet

Z2FS6A2-4X/2Q Up to 315bar; Up to 80l/min; in port A; meter out throttle. R900 440 565 RE 27 506

Z2FS6B2-4X/2Q Up to 315bar; Up to 80l/min; in port B; meter out throttle. R900 423 224 RE 27 506

Z2FS6-2-4X/2Q Up to 315bar; Up to 80l/min; in port A+B R900 481 622 RE 27 506 Size 10

Model Code Techn. Data Part Number Data sheet

Z2FS10A5-3X/S2 Up to 315bar; Up to 160l/min; in port A; meter out throttle. R900 571 890 RE 27 518

Z2FS10B5-3X/S2 Up to 315bar; Up to 160l/min; in port B; meter out throttle. R900 989 106 RE 27 518

Z2FS10-5-3X/ Up to 315bar; Up to 160l/min; in port A+B R900 989 095 RE 27 518 Size 16

Model Code Techn. Data Part Number Data sheet

Z2FS16A8-3X/S2 Up to 350bar; Up to 250l/min; in port A On request RE 27 526 Z2FS16-3X/S2 Up to 350bar; Up to 250l/min; in port A+B On request RE 27 526

ersion 1.0 / Apr 2010 Page 23 of 28

V

Page 24: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.2.5.3 Flow Control Valves (Pressure Compensated)

4.2.5.3.1 Subplate Mounted

Size 6

Model Code Techn. Data Part Number Data sheet

2FRM6A76-3X/32QR Up to 315bar; Up to 32l/min; with check valve; On request RE 28 163

Size 10

Model Code Techn. Data Part Number Data sheet

2FRM10-3X/25LB Up to 315bar; Up to 25l/min; On request RE 28 389 2FRM10-3X/50LB Up to 315bar; Up to 50l/min; On request RE 28 389

4.2.5.3.2 Cartridge Valves

Size 6

Model Code Techn. Data Part Number Data sheet

2FRM6K2-1X/6QR Up to 315bar; Up to 6l/min; On request RE 28 155 2FRM6K2-1X/32QR Up to 315bar; Up to 32l/min; On request RE 28 155 Size 10

Model Code Techn. Data Part Number Data sheet

2FRM10K2-1X/60QR Up to 315bar; Up to 60l/min; On request RE 28 155

ersion 1.0 / Apr 2010 Page 24 of 28

V

Page 25: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc

4.3 Proportional and Servo Valves

Integrated electronic preferred. If not possible add external electronic.

4.3.1 Directional Valves

4.3.1.1 Spool Valves

Model Code Techn. Data Part Number Data sheet

4WRKE10…3X/6EG24…K31/…D3M Up to 350bar; with integrated electronics XXXX XXX XXX RE 29 075 4WRKE16…3X/6EG24…K31/…D3M Up to 350bar; with integrated electronics XXXX XXX XXX RE 29 075 4WRKE25…3X/6EG24…K31/…D3M Up to 350bar; with integrated electronics XXXX XXX XXX RE 29 075 4WRKE35…3X/6EG24…K31/…D3M Up to 350bar; with integrated electronics XXXX XXX XXX RE 29 075 4WRLE16…Z.SJ-3XH/G24:K0/A1M P,A,B up to 350 bar; with integrated electronics XXXX XXX XXX RE 29 089 4WRPE6…SJ-2X/G24K0.M Up to 315bar, with integrated electronics XXXX XXX XXX RE 29 025 4WRPE10… SJ-2X/G24K0.M Up to 315bar, with integrated electronics XXXX XXX XXX RE 27 219 4WRVE25…-2XH/G24.K0/B5M P,A,B up to 350 bar; with integrated electronics XXXX XXX XXX RE 29 077 4WRZ10…-7X/...M Up to 350bar; without integrated electronics XXXX XXX XXX RE 29 115 4.3.1.2 Catridge Valves 2- and 3-Way

Model Code Techn. Data Part Number Data sheet

2WRCE32S…-3X/PG24K31/… Up to 420 bar, 2-Way-Cartridge XXXX XXX XXX RE 29 137 2WRCE40S…-3X/PG24K31/… Up to 420 bar, 2-Way-Cartridge XXXX XXX XXX RE 29 137 2WRCE63K…-1X/SG15/M… Up to 420 bar, 2-Way-Cartridge XXXX XXX XXX RE 29 137 2WRCE80K…-1X/SG15/M… Up to 420 bar, 2-Way-Cartridge XXXX XXX XXX RE 29 137 2WRCE100K…-1X/SG15/M… Up to 420 bar, 2-Way-Cartridge XXXX XXX XXX RE 29 137 3WRCE63L…-1X/SG15/M … Up to 420 bar, 3-Way-Cartridge XXXX XXX XXX RE 29 137 3WRCE80L…-1X/SG15/M… Up to 420 bar, 3-Way-Cartridge XXXX XXX XXX RE 29 137

4.3.2 Pressure Valves

4.3.2.1 Pressure Relief Valves

Model Code Techn. Data Part Number Data sheet

DBET-6X/…G24K4…SO33 Up to 420bar; without integrated electronics On request RE 29 162

DBETE-6X/…G24K31…SO33 Up to 420bar; with integrated electronics On request RE 29 162

DBETR-1X/…G24K4M Up to 350bar; without integrated electronics On request RE 29 166

(Z)DBEE6…-1X/…G24NK31M Up to 315bar; with integrated electronics On request RE 29 158

Version 1.0 / Apr 2010 Page 25 of 28

4.3.3 Flow Control Valves

2-Way-Proportional Flow Control Valve (Cartridge)

Model Code Techn. Data Part Number Data sheet

FES40CA-3X/…K4…M Up to 315bar; without integrated electronics XXXX XXX XXX RE 29 209

FESE40CA-3X/…K0…M Up to 315bar; with integrated electronics XXXX XXX XXX RE 29 209

Page 26: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 26 of 28

4.4 Cylinders

4.4.1 Tie Rod Cylinders

Piston rod with quadrangle, leakage port on request

Model Code Techn. Data Part Number Data sheet

CDT3....F1X/...H…E…TB… 160bar; piston 25-200 mm; piston rod 12-140 mm XXXX XXX XXX RE 17 039

CGT3....F1X/...H…E…TB… 160bar; piston 25-200 mm; piston rod 12-140 mm XXXX XXX XXX RE 17 039

H = Piston rod surface ahrdened and hard plated E = End position cushioning both sides; self adjusting B = Drain Port (only for hidden cylinder)

4.5 Accessories

Cover Plate

Model Code Techn. Data Part Number Data sheet

HSA06A001-3X/M00 Up to 315bar; R900 316 232 RE 48 042 HSA06A064-3X/M00 Cover plate with pressure relief function R900 579 914 ---

Page 27: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 27 of 28

Notes:

Page 28: Approved Components List Hydraulics for HFC-Fluids

Approved Components List Hydraulics HFC

Approved_Components_List_Hydraulics_HFC_20100401.doc Version 1.0 / Apr 2010 Page 28 of 28

Notes: