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    L&T Power

    RATIONALIZED LIST OF WELDING CONSUMABLES Doc. No : LTPQ-S-PROC-M-020Rev: 01 Eff. Date: 25-08-2011

    PROJECT : Standard Page : 1 OF 7

    RATIONALIZED LIST OF

    WELDING CONSUMABLES

    Rev

    NoDate Description Prepared by Reviewed by Approved by

    A 12-05-2010 Issued for comments T. Sreekanth Musali Narasimhulu V. K. Bansal

    B 20-08-2010 Issued for comments Musali Narasimhulu T. Sreekanth V. K. Bansal

    00 01-01-2011 Issued for Implementation Raghavendra ShenoyT. Sreekanth

    Musali NarasimhuluV. K. Bansal

    01 25-08-2011 Issued for ImplementationVinod Srinivasa

    Raghavendra Shenoy

    Muralidhar Reddy M

    T. SreekanthV. K. Bansal

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    RATIONALIZED LIST OF WELDING CONSUMABLES Doc. No : LTPQ-S-PROC-M-020Rev: 01 Eff. Date: 25-08-2011

    PROJECT : Standard Page : 2 OF 7

    S. No Classification SFANo.

    Brand Name Manufacturer Remarks

    1.0 SHIELDED METAL ARC WELDING (SMAW) ELECTRODES

    1.1 General Purpose Electrodes (Structural and LP/LD Piping Applications)

    1.1.1 E 6010

    5.1 Pipeweld 6010R ESAB India Ltd. Root Pass Welding ofMild and Low CarbonSteels and pipe lines

    which cant be weldedfrom inside.

    5.1 Celwel 60 Ador Welding Ltd.

    5.1 Cellutherme D&H Secheron Electrodes (P) Ltd.

    1.1.2 E 6013 5.1

    Superbond-S Ador Welding Ltd.

    Electrodes shall beused for welding ofmild and low carbonsteels with thefollowing base metalthickness conditions:

    For Tanks: up to14mm andFor other structures: upto 19mm .

    Metalbond Ador Welding Ltd.

    Standard D&H Welding Electrodes (I) Ltd.

    Regular-S Honavar Electrodes Ltd.

    Regular-SS Honavar Electrodes Ltd.

    Steelon Standard Modi Arc Electrodes

    ESAB Ferrospeed Plus ESAB India Ltd.Royal-S Royal Arc Electrodes Ltd.

    Medio D&H Secheron Electrodes (P) Ltd.

    Maruti-44 Maruti Weld Ltd.

    Electra 9 Fusion Engineering Products Ltd.

    Anand S Anand Arc Ltd.

    1.2 Low Hydrogen Electrodes (Structural Applications)

    1.2.1 E 7016 5.1

    ESAB 56 ESAB India Ltd. Low HydrogenElectrodes for weldingof thick sections, built-up columns, Girdersand Structural steels.

    Gricon Purple(Except2G) General Electrodes (P) Ltd.

    Indo Therme D&H Secheron Electrodes (P) Ltd.

    MODI 7016 Modi Arc Electrodes

    1.2.2 E 7018 5.1

    Supra Therme D&H Secheron Electrodes (P) Ltd.

    Low HydrogenElectrodes for weldingof thick sections, built-up columns, Girdersand structural steels.

    Supabase-7018 Ador Welding Ltd.

    Super-LH D&H Welding Electrodes (I) Ltd

    ESAB 36H ESAB India Ltd.

    Ultimate-18 Honavar Electrodes Private Ltd.Modi 7018 Modi Arc Electrodes Co.

    Greecon Green General Electrodes (P) Ltd.

    Royal Therme Royal Arc Electrodes Pvt. Ltd.

    Basicote 6 Fusion Engineering Products Ltd.

    1.3 Low Hydrogen Electrodes (Pressure Part Applications) Carbon Steel

    1.3.1 E 7018 5.1

    Supabase-7018 Ador Welding Ltd.

    Low Hydrogen iron powder electrodes forwelding pressure partsof carbon steels

    Supra Therme D&H Secheron Electrodes (P) Ltd.

    ESAB 36H ESAB India Ltd.

    Modi 7018 Modi Arc Electrodes Co.

    Ultimate-18 Honavar Electrodes Private Ltd.

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    RATIONALIZED LIST OF WELDING CONSUMABLES Doc. No : LTPQ-S-PROC-M-020Rev: 01 Eff. Date: 25-08-2011

    PROJECT : Standard Page : 3 OF 7

    1.3.2 E 7018-1 5.1

    Supra Therme (Spl) D&H Secheron Electrodes (P) Ltd. Low Hydrogen iron powder electrodes forwelding pressure partsof carbon steels whichrequires a lower

    transition temperaturethan E7018 Electrodes.

    Tenalloy Z Plus Ador Welding Ltd.

    ESAB 36H Spl. ESAB India Ltd.

    Ultimate-18 Spl. Honavar Electrodes Private Ltd.

    1.4 Alloy Steel Covered Arc Electrodes

    1.4.1 E 7013 A1 5.5 Medio-Mo D&H Secheron Electrodes (P) Ltd

    Rutile Coated Moelectrode for WeldingPressure Parts of Momaterial

    1.4.2 E 7018 A1 5.5

    Molyten Ador Welding Ltd.

    Low Hydrogenelectrode for Pressure

    parts of Mo material

    Modi -7018-A1 Modi Arc Electrodes Co.

    Ultimate-18 A1 Honavar Electrodes Private Ltd.

    Molytherme D&H Secheron Electrodes (P) Ltd.

    OK 74.46 ESAB India Ltd.

    1.4.3 E 8018 B2 5.5

    Cromoten Ador welding Ltd.

    Low HydrogenElectrode for Welding

    pressure Parts of 1 Cr - Mo plate and

    pipe material

    Modi-8018-B2 Modi Arc Electrodes Co.

    Ultimate-80 B2 Honavar Electrodes Private Ltd.

    Cromotherme-1 D&H Secheron Electrodes (P) Ltd.

    Phoenix Chrome-1 Bohler Welding Group

    CM-B98 Kobe Steels Ltd.

    1.4.4 E 9018 B3/

    E 9015 B3 5.5

    Cromoten-C Ador Welding Ltd.

    Low Hydrogen 2 Cr,1Mo electrode used for

    welding pressure partsof similar material.

    Cromotherme-2 D&H Secheron Electrodes (P) Ltd.

    Ultimate-90 B3 Honavar Electrodes Private Ltd.

    Modi 9018 B3 Modi Arc Electrodes Co.Phoenix SH Chromo-2KS Bohler Welding Group

    1.4.5 E 9018 B9 5.5 FOX C9 MVS Bohler Welding Group Low Hydrogen 9Cr-1Mo electrode used forwelding Pressure Partsof similar materialcomposition

    1.4.6 E9015-B9

    5.5 Bohler Fox C9 MV Bohler Welding Group

    5.5 Chromet 9MV-N Metrode Products, UK

    5.5 CM-95B9 Kobe Steels Ltd.

    1.5 Covered Welding Electrodes (Stainless Steel)

    1.5.1 E 308-16 5.4

    Superinox1A Ador Welding Ltd.

    Stainless Steel

    Electrode used forwelding 304 and 308materials

    Rutox A D&H Secheron Electrodes (P) Ltd.

    SS-308 Modi Arc Electrodes Co.

    Xuperfab E 308-16 EWAC Alloys Ltd. (Associate L&T Ltd)

    OK 61.50 ESAB India Ltd.

    1.5.2 E 308L-16 5.4

    OK 61.30 ESAB India Ltd.Stainless SteelElectrode used forwelding 304L and308L materials

    Suprinox 1C Ador Welding Ltd.

    Rutox B D&H Secheron Electrodes (P) Ltd.

    Xuperfab E 308L-16 EWAC Alloys Ltd. (Associate L&T Ltd)

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    RATIONALIZED LIST OF WELDING CONSUMABLES Doc. No : LTPQ-S-PROC-M-020Rev: 01 Eff. Date: 25-08-2011

    PROJECT : Standard Page : 4 OF 7

    1.5.3 E 309-16 5.4

    Cronitherme 25/12 D&H Secheron Electrodes (P) Ltd.25/12 Stainless SteelElectrodes for weldingstainless steel andferritic steelcombination.

    Depositions of SS buffer layer on CarbonSteel or Low AlloySteels beforedeposition of 18/8 typeof weld metal.

    OK 67.67 ESAB India Ltd.

    SS 309 (Only Structures) Modi Arc Electrodes Co.

    Xuperfab E 309-16 EWAC Alloys Ltd. (Associate L&T Ltd)

    1.5.4 E 309L -16 5.4

    D&H 309L D&H Secheron Electrodes (P) Ltd. Suitable for dissimilar-metal joint andunderlaying onferritic steels instainless steel weldmetal overlaying.

    OK 67.60 ESAB India Ltd.

    Silver Shine-309L Honavar Electrodes Private Ltd.

    AVESTA 309L-16 Bohler Welding Group

    Xuperfab E 309L-16 EWAC Alloys Ltd. (Associate L&T Ltd)

    1.5.5 E 310-16 5.4

    D&H 310-16 D&H Secheron Electrodes (P) Ltd. 25/20 stainless steel

    electrodes for weldingstainless steel andferritic steelcombination.

    OK 67.13 ESAB India Ltd.

    Xuperfab E 310-16 EWAC Alloys Ltd. (Associate L&T Ltd)

    1.5.6 E 316-16 5.4

    Rutox-Mo D&H Secheron Electrodes (P) Ltd.18/12, 2% Mo typestainless steel electrodeCronical Modi Arc Electrodes Co.

    Xuperfab E 316-16 EWAC Alloys Ltd. (Associate L&T Ltd)

    1.5.7 E 316L-16 5.4

    Rutox D D&H Secheron Electrodes (P) Ltd.18/12, 2% Mo typestainless steel withnormal or extra lowcarbon content

    OK 63.30 ESAB India Ltd.

    NC 36L Kobe Steels Ltd.

    Xuperfab E 316L-16 EWAC Alloys Ltd. (Associate L&T Ltd)

    1.5.8 E 347-16 5.4

    Rutox A (ST) D&H Secheron Electrodes (P) Ltd. 18/10 stabilizedstainless steelelectrode for welding308, 321 and 347stainless steel materials

    Superinox 1B Ador Welding Ltd.

    SS-347 Modi Arc Electrodes Co.

    Xuperfab E 347L-16 EWAC Alloys Ltd. (Associate L&T Ltd)

    1.5.9 E NiCrFe-2 5.11

    D&H 1200T D&H Secheron Electrodes (P) Ltd. Inconel Electrodes forwelding Nickel baseAlloys and SS toFerritic Steels.

    ESAB Cn1G ESAB India Ltd.

    UTP 7015 Mo Bohler Welding Group

    2.0 FILLER RODS FOR GAS TUNGSTEN ARC WELDING (GTAW)

    2.1 Filler Rods for GTAW (Carbon Steel)

    2.1.1 ER 70S-2 5.18

    OK TIGROD-S2 (SPL) ESAB India Ltd.Used for WeldingCarbon Steel Materials

    F70S2 D&H Secheron Electrodes (P) Ltd.

    TIGFIL-70S2 Ador Welding Ltd.

    NO65G Kobe Steels Ltd.

    2.1.2ER 70S-A1(RT Mo)

    (ER 80S-D2)5.28

    F Cr Mo D&H Secheron Electrodes (P) Ltd. Used for welding tubesfor Carbon and MoSteels in pressure parts

    Union 1 Mo Bohler Welding Group

    TGS-M Kobe Steels Ltd.

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    PROJECT : Standard Page : 5 OF 7

    2.2 Filler Rods for GTAW (Low Alloy Steel)

    2.2.1 RT 1Cr- Mo(ER80S-G) 5.28 TG-S1CM Kobe Steels Ltd.

    Used for welding of pressure parts of1~1.25Cr, 0.5Momaterials.

    2.2.2 ER 80S-B2 5.28

    TG-S80B2 Kobe Steels Ltd. Used for welding of pressure parts of1.25Cr-0.5Momaterials.

    F Cr Mo1 D&H Secheron Electrodes (P) Ltd.

    Union 1 Cr Mo Bohler Welding Group

    2.2.2RT 2 Cr-1Mo

    (ER 90S-B3) 5.28Union 1 Cr Mo 910 Bohler Welding Group Used for Welding

    Pressure Parts of2 Cr 1 Mo Steels.TG-S2CM Kobe Steels Ltd.

    2.2.3 ER 90S-B9 5.28

    Thermanit MTS-3 Bohler Welding Group For Welding SA 213-T91 TubularComponent.

    9CrMoV-N TIG Metrode Products, UK

    TG-S90B9 Kobe Steels Ltd.

    2.3 Filler Rods for GTAW (Stainless Steel)

    2.3.1 RT 308(ER 308) 5.9TG-S 308 Kobe Steels Ltd. Used for 304 and 308

    stainless steel materialsER 308 D&H Secheron Electrodes (P) Ltd.

    2.3.2 ER 316 5.9Tiginox 316 Ador Welding Ltd. Used for 316 stainless

    steel materialsTG-316 Kobe Steels Ltd.

    2.3.3 ER 316 L 5.9

    OK Tigrod 16.30 ESAB India Ltd.

    Used for 316Lstainless steel materials

    TG-S316L Kobe Steels Ltd.

    Therminit-GE 316 L Bohler Welding Group

    EWAC ER316L EWAC Alloys Ltd. (Associate L&T Ltd)

    Avesta 316L/SKR Bohler Welding Group

    2.3.4 ER 309 L 5.9

    OK 16.53 ESAB India Ltd.Suitable for dissimilar-metal joint andunderlaying onferritic steels instainless steel weldmetal overlaying withlow carbon content

    Therminit 25/14 E309 L Bohler Welding Group

    EWAC MW 309L EWAC Alloys Ltd. (Associate L&T Ltd)

    2.3.5 RT 347(ER 347) 5.9

    Tiginox 347 Ador Welding Ltd.

    Used for 321 and 347stainless steel materials

    FW 347 D&H Secheron Electrodes (P) Ltd.

    Thermanit-H347 Bohler Welding Group

    EWAC ER347 EWAC Alloys Ltd. (Associate L&T Ltd)

    2.3.6 ER NiCr-3 5.14

    UTP A 068 HH Bohler Welding Group Inconel TIG wire forwelding dissimilarsteels i.e. FerriticSteels to StainlessSteels

    YAWATA Filler 82 Nippon Steel Welding, JapanThermanit Nicro 82 Bohler Welding Group

    Castotig-45612W EWAC Alloys Ltd. (Associate L&T Ltd)

    3.0 FILLER WIRE FOR GAS METAL ARC WELDING (GMAW) (MAG) (Carbon Steel) (Structural Applications)

    3.1 ER 70S-6 5.18

    ESAB MW-1 ESAB India Ltd. Welding wire for CO 2Welding of StructuralSteel

    Automig-1 Ador Welding Ltd.

    Autotherme-1 D&H Secheron Electrodes (P) Ltd.

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    PROJECT : Standard Page : 6 OF 7

    Maruti MIG Maruti Weld Ltd.

    Anand MIG-1 Anand Arc Ltd.

    GM 70 General Electrodes (P) Ltd.

    4.0 FILLER WIRES FOR SUBMERGED ARC WELDING (SAW) (Carbon Steel)

    4.1 EL-8 5.17

    Automelt EL8/ Gr. A Ador Welding Ltd. This wire contains 0.30to 0.35% Mn and may

    be used with themanufacturerrecommended fluxcombination forwelding mild steel andlow carbon steels.

    Modi No.1 Modi Arc Electrodes Co.

    OK Autorod 12.08L ESAB India Ltd.

    Autotherme A D&H Secheron Electrodes (P) Ltd.

    Anand SAW-1 Anand Arc Ltd.

    4.2 EH-14 5.17

    Automelt EH14/ Gr. C Ador Welding Ltd.This wire contains 1.75to 2.50 Mn and may beused with manufacturerrecommended fluxcombination for high

    tensile structural steelsand carbon steels.

    OK Autorod 12.40L ESAB India Ltd.

    Modi No.2 Modi Arc Electrodes Co.

    4.3 EM 12K 5.17

    OK Autorod 12.22L ESAB India Ltd.Shall be used withmanufacturerrecommended fluxcombination for hightensile structural steelsand carbon steels.

    Union S2Si Bohler Welding Group

    5.0 FLUX CORED ARC WELDING (Structural Applications)

    5.1 E71-T1 5.20

    Automig FC 120 Ador Welding Ltd.Shall be used forstructural welding ofmild steels with CO 2 shielding.

    Royal Fil GS 12R Royal Arc Electrodes Ltd.

    7100S ESAB India Ltd.

    DW100 Kobe Steels Ltd.

    Note: This document is a general guideline for Welding Consumables apart from the Standards and Suppliers

    instructions. If any conflict arises with respect to this specification, project specific requirements, Contractual

    requirement, Codes, Standards and Engineering Approved Data sheets, the order of priority shall be Contract

    requirements, This Specification, Engineering Approved Data Sheet, Codes & Standards.

    Additional Notes:

    The welding consumables listed above, only shall be used by Vendor/Contractor in any of L&T Power jobs. Newelectrodes (other than the listed) shall not be used by Vendor/Contractor in any of L&T Power jobs.

    If any additional welding consumables need to be included in this list, required approval shall be taken from QualityManagement Capability Center of L&T Power; subject to witness of the tests required in the respective standards,

    by L&T Power personnel. Contractor shall carry out the tests and L&T Power will witness the same. No Extraclaim for the testing will be provided by L&T Power.

    L&T Power can alter/redefine the above list on the basis of the feedback from internal and external sources/usersduring usage at any moment of time.

    All electrode manufacturers/distributors shall ensure- The supply of latest batch of manufactured electrodes which ensure the usage within 1 year from the date of

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    PROJECT : Standard Page : 7 OF 7

    manufacturing. Subsequent to which, consumables need to be test as per the standards requirements and thenused. However, the electrodes user shall comply with the applicable statutory requirements (IBR etc.) andClient requirements.

    - The proper issue of co-relating Batch Certificates along with every supply.

    Electrode manufacturers/distributors shall not exhibit L&T monogram or any connected references on the product, packaging or letter head for commercial exploitation of the product.

    For SAW, the flux-wire combination usage shall be as per the electrode manufacturers recommendation.