Application of Post Floor System (RC Slab vs. PT Slab vs ... Convention/5- Yoon... · 2/56 2012 PTI...

57
2012 PTI Convention Economic Application of PostTensioning In Korean Residential Building Alternative Application of PostTensioned Floor System – (RC Slab vs. PT Slab vs. PT Void Slab) DAELIM Industrial Co., Ltd. ADAPT Corporation 2012. 5. 8

Transcript of Application of Post Floor System (RC Slab vs. PT Slab vs ... Convention/5- Yoon... · 2/56 2012 PTI...

Page 1: Application of Post Floor System (RC Slab vs. PT Slab vs ... Convention/5- Yoon... · 2/56 2012 PTI Technical Conference & Exhibition [Part 1] Post-Tension Design Proposal in Korea

2012 PTI  Convention

Economic Application of Post‐TensioningIn Korean Residential Building

‐ Alternative Application of Post‐Tensioned Floor System –(RC Slab vs. PT Slab vs. PT Void Slab)

DAELIM Industrial Co., Ltd.

ADAPT Corporation

2012. 5. 8

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2012 PTI  Technical Conference& Exhibition

[Part 1] Post-Tension Design Proposal in Korea

1) Residential Buildings in Korea

2) Economic Application of Post‐Tensioning

3) Sustainable Application of Post‐Tensioning 

(Post‐Tensioned Void Slab)

1) Post‐Tensioned Void Slab Design Method

2) Alternative Application of Post‐Tensioning

3) Evaluation of Economic Efficiency 

4) Evaluation of Structural Performance 

Contents

[Part 2] Evaluation of Alternative PT Floor System

By  JK Yoon / DAELIM

By  Florian Aalami / ADAPT

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[Part 1] Post-Tension Design Proposal in Korea [Part 1] Post-Tension Design Proposal in Korea

Jang Keun Yoon / Manager/ Korean P.E

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1)  Residential  Buildings  in  Korea1)  Residential  Buildings  in  Korea

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2012 PTI  Technical Conference& ExhibitionResidential Buildings in Korea

DAELIM Apartment

• Location : Kimpo, Gyeonggi-do

• Occupancy : Residential Apartment

• Gross Area : 198,456m2

• No of Block : 14 Apartments

• Bldg Story : 20~30F

• Bldg Height : 60~90m

• Lateral Resist : Shear Wall System

• Floor Type : RC Flat Plate

• Architect : Haeahn Architecture

• Construction : DAELIM Co., Ltd

• Const’ Period : Jan 2010 ~ July 2012

Typical Residential Buildings

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Apartment Complex

Chunan Project (11 Block, 2011~2013) Sindang Project (13 Block, 2009~2011)

Dangjin Project (10 Block, 2008~2010) Osan Project (19 Block, 2008~2010)

More than 100 Projects(Daliem, since 1998)

Residential Buildings in Korea

Buchun Project (8 Block, 2009~2011)

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[Past]  RC Shear Wall System [Present]  RC Column System

Residential Buildings in Korea

1) Flexible  →  Easy to Renovate 

2) Sustainable →  Long Life House

3) Eco‐friendly  →    Reduce CO2 Emission

4) Serviceable  →    Reduce Noise Transmission

Why Column Type ?

< Prototype Building >

LivingRoom

Room 1

KitchenRoom 2

Toilet

Room 3

RC Wall Dry Wall(Prefabricated)

[Unit Plan] [Unit Plan]

Recent Change of the Structural System

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2012 PTI  Technical Conference& ExhibitionResidential Buildings in Korea

Remove Interior Column

[Present]  Short Span (5~6m) [Future]  Long Span (9~10m)

1) Provide Open Space with Fewer Columns

2) Improve Constructability 

3) Save Construction Time

4) Reduce Concrete Volume (Reduce CO2)

Why Long Span Floor ?

210 mm (8 ¼ in) SLAB 210 mm (8 ¼ in) SLAB

THK45 경량기포 콘크리트

THK20 완충재

THK45 시멘트 모르터 / 판넬히팅

온돌형 마루판

210

110

320

THK210 RC S lab / 급배수+전기

< Standard Floor, Korean MLTMA >* MLTMA : Ministry of Land, Transport and Maritime Affairs

Wooden Floor CoverTHK 45mm    : Cement Mortar (Heating Coil)THK 45mm   : Lightweight Aerated Concrete (Insulation)THK 20mm  : Cushioning material  (Soundproof)THK 210mm  : RC SLAB

Increase of the Floor Span

2.8m 2.8m

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Post‐Tensioning Solution

Residential Buildings in Korea

1) Reduced Floor Height

‐Maintain Typical 2.8m Height

2) Longer Span

‐ 210mm PT Flat Plate  →  L=9.5m (L/45)

3) Lesser Weight

‐ Reduce CO2 Emission

‐ Improve Seismic Performance

4) Improved Durability

‐ Reduce Crack & Deflection

5) Saving Material & Money

‐ Reduce Concrete  and Rebar Quantity

Benefits of Post‐Tensioned Slab

210 mm (8 ¼ in) SLAB

Long Span (9~10m)

< Post‐Tensioned Slab System >

2.8m

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2)  Economic Application of Post‐Tensioning2)  Economic Application of Post‐Tensioning

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2012 PTI  Technical Conference& ExhibitionEconomic Application of Post-Tensioning

[CASE STUDY]  Typical 20F Residential Building 

82m2

< Typical Floor of Apartment >

82m2

< RC Column Plan >

* Completed by DAELIM in 2011

Dry Wall(Prefabricated)

Column (Removal by PT Slab)

6m

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6,00

04,

960

7,6804,480

Economic Application of Post-Tensioning

RC SLAB (Thk=210mm)

< MIDAS ADS Model >

Con’c : 57m3 (21MPa) Rebar  :  5.25tonf

< Rebar Layout >

Interior Columns : 4EA

[ALT 1]  Reinforced Concrete SLAB(Thk = 210mm, Span = 6.0m)

Exterior Columns : 3EA

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7,90

0

6,1304,480 4,600

Economic Application of Post-Tensioning

Remove InteriorColumns (4EA)

RC SLAB (Thk=250mm)

HD13@300(T) HD13@300(T) HD13@300(B)

HD13@300(T) HD13@300(T) HD13@300(B)

HD13@300(T) HD13@300(T) HD13@300(B)

HD13@300(T) HD13@300(T) HD13@300(B)

HD13@300(T) HD16@300(T) HD13@300(B)

HD13@300(T) HD16@300(T) HD13@300(B)

HD13@300(T) HD16@300(T) HD13@300(B)

HD13@300(T) HD13@300(T) HD13@300(B)

HD13@300(T) HD13@300(T) HD13@300(B)

HD13@200(T) HD13@200(B)

HD10@300(T) HD10@300(B)

5- HD13(T.ADD)

HD10@300(T) HD10@300(B)

HD13@300(T) HD13@300(T) HD13@300(B)

HD13@300(T) HD13@300(T) HD13@300(B)

5- HD13(T.ADD)

3- HD16(T&B.ADD)

3- HD16(T&B.ADD) 3- HD16(T&B.ADD)

HD

13@

300(T

)

HD

13@

300(B

) H

D13@

300(T

) H

D13@

300(T

)

HD

13@

300(B

) H

D13@

300(T

)

HD

13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

)

HD

13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

)

HD

13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

) H

D13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

)

HD

13@

300(T

)

HD

13@

300(B

) H

D13@

300(T

) H

D13@

300(T

)

HD

13@

300(B

) H

D13@

300(T

)

HD

13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

) H

D13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

)

HD

13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

) H

D13@

300(T

)

HD

13@

300(B

) H

D16@

300(T

)

HD

13@

300(B

) H

D13@

300(T

) H

D13@

300(T

) H

D13@

200(B

) H

D13@

200(T

)

3-

HD

16(T

&B,A

DD

)

3-

HD

16(T

&B,A

DD

)

< Rebar Layout >< MIDAS ADS Model >

[ALT 2]  Reinforced Concrete SLAB(Thk = 250mm, Span = 7.9m)

Con’c : 68m3 (21MPa) Rebar  :  6.35tonf

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7,90

0

6,1308,340

Economic Application of Post-Tensioning

Tendon

PT SLAB (Thk=210mm)

Remove ExteriorColumn (2EA)

Remove InteriorColumn (4EA)

< Tendon Layout >< MIDAS ADS Model >

[ALT 3]  Post‐Tensioned SLAB(Thk = 210mm, Span = 8.3m)

Con’c : 57m3 (30MPa) Rebar  :  2.93tonf Tendon :  0.73tonf

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< Tendon Layout >

< Rebar Layout >δmax=16.0mm < L/480=17.3mm → O.K 

Unbonbded Tendon

[ALT 3]  Post‐Tensioned SLAB(Thk = 210mm, Span = 8.3m)

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Swiss Korea MiddleEast Spain Vietnam Hong 

Kong Malaysia Singapore USA Thailand

Tendon 11,100 4,550 3,805 5,472 3,300 4,260 3,333 3,499 3,800 2,667

Rebar 1,550 890 800 1,176 850 1,160 1,167 1,229 1,350 1,000

Ratio 7.2 5.1 4.8 4.7 3.9 3,7 2.9 2.8 2.8 2.7

Tendon & Rebar Price Ratio in Many Countries

Economic Application of Post-Tensioning

[unit : USD]

* Price include Material & Labor Costs  (per ton)

0

2,000

4,000

6,000

8,000

10,000

12,000 11,100

4,5503,805

5,472

3,300

4,260

3,333 3,499 3,800

2,667

1,550890 800

1,176 850 1,160 1,167 1,229 1,350 1,000

Supp

ly and

 Installatio

n Ra

tes (USD

)

Cost of Rebar vs. Tendon

Tendon

Rebar

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Tendon  :  3,800 USD   →  2.8 Times Rebar  :  1,350 USD

Construction Cost Comparison in USA Market

[ALT 1] [ALT 2]             [ALT 3]

Structural Member & Material

Slab System

[ALT 1] RC [ALT 2] RC [ALT 3] PT

Slab

Concrete 2282 m3 2717 m3 2282 m3

Form 10800 m2 10800 m2 10800 m2

Rebar 210 tonf 254 tonf 117 tonf

Tendon 29 tonf

Column

Concrete 281 m3 532 m3 433 m3

Form 1921 m2 3382 m2 2787 m2

Rebar 65 tonf 72 tonf 59 tonf

ExteriorWall 

Concrete 1128 m3 1102 m3 1010 m3

Form 11923 m2 11657 m2 10658 m2

Rebar 65 tonf 64 tonf 79 tonf

InteriorWall

Concrete 313 m3 271 m3 389 m3

Form 4640 m2 4045 m2 5752 m2

Rebar 19 tonf 16 tonf 21 tonf

< Material Quantity for 20F Building >

(Benchmark)

91,252 78,934 110,454

273,154 268,212273,879

124,165 162,695133,452

517,561

598,895514,835

0

200,000

400,000

600,000

800,000

1,000,000

RC SLAB(Thk=210)

RC SLAB(Thk=250)

PT SLAB(Thk=210)

TOTA

L PR

ICE (Unit : USD

)

 Slab

 Column

 Ext. Wall

 Int. Wall

+9.7%

+2.6% ‐6.9%

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82,345 71,348 100,338

242,340 237,673236,245

93,494 128,364 105,288

418,063478,739 481,151

0

200,000

400,000

600,000

800,000

1,000,000

RC SLAB(Thk=210)

RC SLAB(Thk=250)

PT SLAB(Thk=210)

TOTA

L PR

ICE (Unit : USD

)

 Slab

 Column

 Ext. Wall

 Int. Wall

Construction Cost Comparison in Korean Market

Economic Application of Post-Tensioning

Tendon  :  4,550 USD   →  5.1 Times Rebar  :  890 USD

< Material Quantity for 20F Building >

Structural Member & Material

Slab System

[ALT 1] RC [ALT 2] RC [ALT 3] PT

Slab

Concrete 2282 m3 2717 m3 2282 m3

Form 10800 m2 10800 m2 10800 m2

Rebar 210 tonf 254 tonf 117 tonf

Tendon 29 tonf

Column

Concrete 281 m3 532 m3 433 m3

Form 1921 m2 3382 m2 2787 m2

Rebar 65 tonf 72 tonf 59 tonf

ExteriorWall 

Concrete 1128 m3 1102 m3 1010 m3

Form 11923 m2 11657 m2 10658 m2

Rebar 65 tonf 64 tonf 79 tonf

InteriorWall

Concrete 313 m3 271 m3 389 m3

Form 4640 m2 4045 m2 5752 m2

Rebar 19 tonf 16 tonf 21 tonf

[ALT 1] [ALT 2]             [ALT 3](Benchmark)

+9.6% +10.4%+0.8%

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1) Slight increase in construction cost by Post‐Tensioning in Korean market

can be negligible. (+0.8%)

2) [ALT 3] Post‐Tensioned Slab can be good alternative floor system for

Residential Buildings in Korea.

‐ Provide more open span with longer span 8.3m 

‐Maintain the same slab depth 210mm with conventional design [ALT 1]

‐Maintain the same floor height 2.8m with conventional design [ALT 1]

3) In the future, it seems like that increasing demand for Post‐Tensioning can 

lower the tendon price, thereby Post‐Tensioning can be more competitive in 

Korea.

SUMMARY

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3)  Sustainable Application of Post‐Tensioning3)  Sustainable Application of Post‐Tensioning

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Void Slab System

* Image by Cobiax

Weight Reduction• Lighter than Solid Slab• Reduce Floor‐to‐Floor Height• Reduce Load Acting On Foundation

Sustainability• Save Building Material (Concrete & Rebar)• Reduce CO2 Emission• Use of Recycled Material (Plastic Ball)

Benefits

Weakness Span Length Limitation (Bubble Deck)

Type SLAB Thk Bubble Span

BD 230 230mm Φ180 5 ‐ 8.1m

BD 280 280mm Φ225 7 ‐ 10.1m

BD 340 340mm Φ270 9 ‐ 12.5m

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Void SlabPost‐Tensioned Slab

Post‐Tensioned Slab + Void Slab

* Image by Bubble Deck

• Slimmer (Long Span)

• 210mm PT Flat Plate  →  L=9.5m (L/45)

• Lighter (Less Weight)

• 210mm Void Slab  →  L=6.5m (L/30)

+

Post‐Tensioned  Void  Slab System

Sustainable Application of Post-Tensioning

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How to model & analyze PT Void Slab ?

< Unit Module >

Equivalent Slab Modeling Method

Parameter Void Slab Equivalent Slab

Concrete Strength f’c f’c

Width b b

Depth h h

Section A Ae

Volume V Ve

Moment of Inertia I Ie

Unit Weight W We =  (V/Ve) W 

Modulus of Elasticity E Ee = (I/Ie) E 

b=210 210

210h=210

Substitute Void Slab with Equivalent Solid Slab

Tendon

< Void Slab > < Equivalent Slab >

Reduced Property

< Void Slab Region >

Concrete Reduction

V / Ve = 77% (‐23%)

Stiffness Reduction

I / Ie = 91% (‐9%)

EllipsoidΦ170 x H110 A , I,  V

Sustainable Application of Post-Tensioning

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Sand bag(3kg)

Accelerometer

[Ref.]  Free Vibration Test of Void Slab  (Dr. Kyoung‐Kyu Choi, Soongsil Univ, Korea)

< Slab Section with Ellipsoid Ball >

< Isometric Ellipsoid Ball >

EllipsoidΦ170 x H110

h=210

Sustainable Application of Post-Tensioning

1m Height

< Void Slab Specimen >

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Slab Thick(mm)

Plastic Ball(mm)

ConcreteReduction

DampingRatio

Frequency

210  Ellipsoid, Φ170  H110 ‐23 % 0.8 % 21.6 Hz

< Acceleration‐Time History > 

< Natural Frequency by FFT >

* FFT : Fast Fourier Transformation 

[Ref.]  Free Vibration Test of Void Slab  (Dr. Kyoung‐Kyu Choi, Soongsil Univ, Korea)

Accelerometer

21.6 Hz

Sustainable Application of Post-Tensioning

Sand bag(3kg)

1m Height

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Verification (Test Result  vs.  Analysis Result) 

Free Vibration Test Result         :  21.6Hz

Free Vibration Analysis Result :  21.7Hz 

(Equivalent Slab Modeling Method)

< Result Comparison >

1

2

Void Slab  : We Ee fck Solid Slab : W    E    fck

Void Slab Solid Slab

Isometric View

Unit Weight (kN/m3) We =  1.85 (77%) W=24

Modulus of Elasticity Ee = 27,099 (91%) E = 29,779

1 2

Sustainable Application of Post-Tensioning

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2012 PTI  Technical Conference& Exhibition

[Part 2] Alternative Application of PT Floor System[Part 2] Alternative Application of PT Floor System

Florian Aalami / President / Ph.D.

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1)  Post‐Tensioned Void Slab Design Method1)  Post‐Tensioned Void Slab Design Method

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

Void Slab System with Plastic Ball

Property Void Slab

Slab Depth 210mm

Plastic Ball Φ170 x H110

Unit Weight We =  0.77 W

Modulus of Elasticity Ee = 0.91 E

Property Void Slab

Slab Depth 210mm

Plastic Ball Φ100

Unit Weight We =  0.85 W

Modulus of Elasticity Ee = 0.95 E

Property Void Slab

Slab Depth 210mm

Plastic Ball Φ100

Unit Weight We =  0.85 W

Modulus of Elasticity Ee = 0.95 E

< Ellipsoid Ball > < Sphere Ball > < Sphere Ball >

1)  SLAF System, Korea 2) Cobiax, Switzerland 3) Bubble Deck, Denmark

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

Void Slab Modeling

Design Load Input 

Tendon Layout

STEP 1

STEP 2

STEP 3

Structural AnalysisSTEP 4

Design Strip ModelingSTEP 5

Allowable  Stress CheckSTEP 6

How to Analyze and Design the PT Void Slab ?

< Void Slab >

[6 STEP]  Post‐Tensioned Void Slab Design

Tendon

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

[CASE 1] Ellipsoid Ball (Φ170 x H110)

< Isometric View > < Equivalent Slab Representation >

%77VV

e

%62AA

e

%91II

e

3e

3e

mm401,025,3599,523VV

mm000,549,3210130130V

2e

2e

mm897,25103,16AA

mm000,42210200A

3e

33e

mm761,418,95739,908,4II

mm500,327,10012/210130I

Ae , Ie,  VeA , I,  V

< Ellipsoid Ball >

Calculate Volume Change

Calculate Stiffness Change

Calculate Section Change

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

MPa005,26MPa577,2891.0

)8f500,8(EII

E

m/kgf848,1m/kgf400,277.0

WVV

W

3ck

ee

33

ee

Reduced Weight :  

Reduced Stiffness : 

< Ellipsoid Ball >

[CASE 1] Ellipsoid Ball (Φ170 x H110)

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

[CASE 2] Sphere Ball (Φ100)

< Isometric View > < Equivalent Slab Representation >

< Sphere Ball >

Ae , Ie,  VeA , I,  V

Calculate Volume Change%85

VV

e

Calculate Stiffness Change

Calculate Section Change%71

AA

e

%95II

e

3e

3e

mm406,496,6594,903,1VV

mm000,400,8210200200V

2e

2e

mm446,19854,7AA

mm300,27210130A

3e

33e

mm116,508,140884,841,13II

mm000,350,15412/210200I

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

< Sphere Ball > MPa148,27MPa577,2895.0

)8f500,8(EII

E

m/kgf040,2m/kgf400,285.0

WVV

W

3ck

ee

33

ee

Reduced Weight :  

Reduced Stiffness : 

[CASE 2] Sphere Ball (Φ100)

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

THK45 경량기포 콘크리트

THK20 완충재

THK45 시멘트 모르터 / 판넬히팅

온돌형 마루판

210

110

320

THK210 RC S lab / 급배수+전기

< Floor Section >

Wooden Floor CoverTHK 45mm    : Cement Mortar / Panel HeatingTHK 45mm   : Lightweight Aerated ConcreteTHK 20mm  : Cushioning material  (Sound Insulation)THK 210mm  : Equivalent SLAB

Room Load Material THK Floor Load

Room,Kitchen

SDL

Partition Wall ‐ 1.5 kN/m2

Mortar 45mm 0.945 kN/m2

ALC* 45mm 0.293  kN/m2

Sound Proof 20mm 0.04 kN/m2

SW* Equivalent Slab 210mm

LL 2.0  kN/m2

Toilet

SDLPartition Wall ‐ 1.5 kN/m2

Mortar 40mm 0.84 kN/m2

SW* Equivalent Slab 180mm

LL 2.0 kN/m2

Balcony

SDL Mortar 110mm 2.31 kN/m2

SW* Equivalent Slab 210mm

LL 3.0 kN/m2

ELEV.Hall

SDLTerrazzo Finish 25mm 0.675 kN/m2

Mortar 30mm 0.63 kN/m2

SW* Equivalent Slab 180mm

LL 3.0 kN/m2

< Design Load for Residential Building in Korea >

* SW (Self Weight) is automatically  calculated by software

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

Tendon < Tendon Layout >

< Void Slab >

< Banded Tendon for Column Strip >

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< FEM Analysis >Tendon

< Void Slab >

δmax=10.3mm < L/480

< Long‐term Deflection >

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

Tendon

< Void Slab >

Design Strip 1

< Moment Diagram ‐ Design Strip 1 >

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

Tendon

< Void Slab > ‐0.72

1.81 

< Average Prestress only ‐ Design Strip 1 >

< Bottom Stress ‐ Design Strip 1 >

MPa53.2

72.081.1f Z/M

MPa72.0f A/P

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

Tendon

< Void Slab >

< Design Strip 1 >

Geometry of Solid Section Modeled in ADAPTWidth (mm) 4,650                Depth (mm) 210                   Asolid (mm2) 976,500            Isolid (mm4) 3,588,637,500  

Geometry of Equivalent Void Section used to Check StressesRadius 1 of Void (mm) 30                     Radius 2 of Void (mm) 55                     Height of Void (mm) 110                   # of Voids in section 17                     A of Each Void (mm2) 16,103              Avoid (mm2) 702,744            I of Each Void (mm4) 13,841,884       Ivoid 3,353,325,471  

Conversion ParametersAvoid/Asoid (A/Ae) 0.72Ivoid/Isoid (I/Ie) 0.93

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2012 PTI  Technical Conference& ExhibitionPost-Tensioned Void Slab Design Method

Tendon

< Void Slab >

< Ellipsoid Ball >

%72AA

e

%93II

e

Allowable Stress Check

07.193.0/1I/I39.172.0/1A/A,Where

e

e

MPa46.2f5.09.0StressAllowable ck

MPa71.1)72.081.1(07.1)72.0(39.1

K.OMPa46.2MPa71.1

StressAllowablefII

fAA

Z/Me

A/Pe

(PT Void Slab  →  90% of 2 way PT Slab)

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2012 PTI  Technical Conference& Exhibition

2)  Alternative Application of Post‐Tensioning2)  Alternative Application of Post‐Tensioning

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2012 PTI  Technical Conference& ExhibitionAlternative Application of Post-Tensioning

17인승 ELEV.

(비상용,장애인겸용)

안방

거실

주방/식당

드레스룸

욕실- 2

발코니- 2

욕실- 1

발코니- 3

안방

거실

주방/식당

드레스룸

욕실- 2

발코니- 2

욕실- 1

발코니- 3

17인승 ELEV.

(비상용,장애인겸용)

AD/PD AD/PD

안방

거실

안방

거실

[CASE STUDY]  Tower Type Residential Building

< Typical Floor Plan >

Max. Span 9m

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2012 PTI  Technical Conference& ExhibitionAlternative Application of Post-Tensioning

[ALT 1] Reinforced Concrete Slab (250mm)

< Typical Floor ‐ Rebar Layout >

DESIGN CODE‐ KBC 2009 (Ref. ACI 318‐05) MATERIAL ‐ Con’c :    fck = 21MPa‐ Rebar     :    fy = 400MPa Cover to Rebar‐ Rebar   :   20mm Mesh Reinforcement‐ Top D10@200‐ Bot D13@250 Add Rebar‐ Top & Bot D13

Added RebarA D13x2000B D13x3000C D13x4000D D13x5000

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2012 PTI  Technical Conference& ExhibitionAlternative Application of Post-Tensioning

[ALT 2] Post‐Tensioned Slab (210mm)

DESIGN CODE‐ KBC 2009 (Ref. ACI 318‐05) MATERIAL ‐ Con’c :    fck = 30MPa‐ Rebar     :    fy = 400MPa‐ Tendon :    fpu = 1,860MPa Cover to Rebar/Tendon‐ Rebar   :   20mm‐ Tendon :    27mm Prestressing Tendon‐ Unbonded Mono‐Strand Tendon‐ Φ12.7mm (99mm2)

< Typical Floor ‐ Tendon Layout >

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2012 PTI  Technical Conference& ExhibitionAlternative Application of Post-Tensioning

< Typical Floor ‐ Rebar Layout >

DESIGN CODE‐ KBC 2009 (Ref. ACI 318‐05) MATERIAL ‐ Con’c :    fck = 30MPa‐ Rebar     :    fy = 400MPa‐ Tendon :    fpu = 1,860MPa Cover to Rebar/Tendon‐ Rebar   :   20mm‐ Tendon :    27mm Prestressing Tendon‐ Unbonded Mono‐Strand Tendon‐ Φ12.7mm (99mm2)

Added RebarA D13x2000B D13x3000C D16x3000D D16x4000E D16x5000

[ALT 2] Post‐Tensioned Slab (210mm)

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2012 PTI  Technical Conference& ExhibitionAlternative Application of Post-Tensioning

< Typical Floor ‐ Tendon Layout >

DESIGN CODE‐ KBC 2009 (Ref. ACI 318‐05) MATERIAL ‐ Con’c :    fck = 30MPa‐ Rebar     :    fy = 400MPa‐ Tendon :    fpu = 1,860MPa Cover to Rebar/Tendon‐ Rebar   :   20mm‐ Tendon :    27mm Prestressing Tendon‐ Unbonded Mono‐Strand Tendon‐ Φ12.7mm (99mm2)

[ALT 3] Post‐Tensioned Void Slab (210mm)

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2012 PTI  Technical Conference& ExhibitionAlternative Application of Post-Tensioning

[ALT 3] Post‐Tensioned Void Slab (210mm)

< Typical Floor ‐ Rebar Layout >

DESIGN CODE‐ KBC 2009 (Ref. ACI 318‐05) MATERIAL ‐ Con’c :    fck = 30MPa‐ Rebar     :    fy = 400MPa‐ Tendon :    fpu = 1,860MPa Cover to Rebar/Tendon‐ Rebar   :   20mm‐ Tendon :    27mm Prestressing Tendon‐ Unbonded Mono‐Strand Tendon‐ Φ12.7mm (99mm2)

Added RebarA D13x2000B D13x3000C D16x3000D D16x4000E D16x5000

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2012 PTI  Technical Conference& Exhibition

3)  Evaluation of Economic Efficiency 3)  Evaluation of Economic Efficiency 

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Slab Characteristic Slab System

[ALT 1] RC Slab [ALT 2] PT Slab [ALT 3] PT Void SlabGeometry

Slab Thickness (mm) 250  210  210  Slab Area (m2) 648.41  648.41  648.41  Concrete Volume (m3) 162.10  136.17  124.41

(CO2 Reduction ‐16%) (CO2 Reduction ‐23%)Material Quantity* Reinforcement (kgf) 11,727  2,911  7,975  PT Strand (kgf) ‐ 1,770  1,130 Economics (Unit Price) Concrete (21MPa) $            47.6  $7,722  ‐ ‐ Concrete (30MPa) $            54.8  ‐ $7,464  $6,820  Void Ball $            12.7  ‐ ‐ $3,097  Form $            10.8  $7,015  $7,015  $7,015  Rebar $           1,350  $15,832  $3,929  $10,766  Tendon $           3,800  $6,726 $4,294 

Total Price (Korean Won) $30,569  $25,134  $31,992 Ratio 100% 82.2% 105%Decrease  ‐17.8% +5%

Evaluation of Economic Efficiency

Construction Cost Comparison in USA Market Tendon  :  3,800 USD   →  2.8 Times Rebar  :  1,350 USD

* Material Quantity Calculated for One Typical Floor

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2012 PTI  Technical Conference& Exhibition

Slab Characteristic Slab System

[ALT 1] RC Slab [ALT 2] PT Slab [ALT 3] PT Void SlabGeometry

Slab Thickness (mm) 250  210  210  Slab Area (m2) 648.41  648.41  648.41  Concrete Volume (m3) 162.10  136.17  124.41

(CO2 Reduction ‐16%) (CO2 Reduction ‐23%)Material Quantity* Reinforcement (kgf) 11,727  2,911  7,975  PT Strand (kgf) ‐ 1,770  1,130 Economics (Unit Price) Concrete (21MPa) $            47.6  $7,722  ‐ ‐ Concrete (30MPa) $            54.8  ‐ $7,464  $6,820  Plastic Ball $            12.7  ‐ ‐ $3,097  Form $            10.8  $7,015  $7,015  $7,015  Rebar $             890  $10,437  $2,590  $7,098  Tendon $           4,550  $8,054  $5,142 

Total Price (Korean Won) $25,174  $25,123  $29,171 Ratio 100% 99.8% 116%

‐0.2% +16%

Evaluation of Economic Efficiency

Construction Cost Comparison in Korean Market Tendon  :  4,550 USD   →  5.1 Times Rebar  :  890 USD 

* Material Quantity Calculated for One Typical Floor

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4)  Evaluation of Structural Performance 4)  Evaluation of Structural Performance 

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2012 PTI  Technical Conference& ExhibitionEvaluation of Structural Performance

< ALT 1 ‐ RC Slab > < ALT 2 ‐ PT Slab > < ALT 3 – PT Void Slab >

ADAPT Vibration Analysis Result  Slab System

[ALT 1] RC Slab [ALT 2] PT Slab [ALT 3] PT Void SlabUncracked Vibration Vibration Mode 1 (Hz) 9.76 8.63 9.19 Vibration Mode 2 (Hz) 10.56 9.35 9.24 Vibration Mode 3 (Hz) 10.79 9.54 9.54Cracked Vibration Vibration Mode 1 (Hz) 9.26 8.61 9.16 Vibration Mode 2 (Hz) 9.80 9.26 9.21 Vibration Mode 3 (Hz) 9.82 9.44 9.51

Determine Natural Frequency (Hz)

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2012 PTI  Technical Conference& ExhibitionEvaluation of Structural Performance

< DLF for First Harmonic of Walking Force >

Dynamic Loa

d Factor (D

LF)

Frequency Hz

0 1.0 2.0 3.00

0.2

0.4

0.6

0.8

1.0

N371N70053.0)PersonofWeight(DLFP0

Occupancy Damping Factor

Bare concrete floor 0.02

Furnished, low partition 0.03

Furnished, full height partition 0.05

Shopping malls 0.02

1)  Exciting Force of Vibration (Po)

2)  Damping Factor (β)

Calculate Peak Acceleration (ap/g)

03.0

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Calculate Peak Acceleration (ap/g)

4)  Acceleration caused by Walking Person (ap/g)

fn(hz) P0(N) β W(kN) ap/g

[ALT 1] RC Slab 9.26 371 0.03 315 0.15 

[ALT 2] PT Slab 8.61 371 0.03 275 0.22 

[ALT 3] PT Void Slab 9.16 371 0.03 254 0.20 

WeP

ga )f35.0(

opn

3)  Weight of Vibrating Floor Panel (W)

)m/kN5.1m/kN24DepthSlab()m6m8(

)PartitionSelfweight()PanelofDimension(W23

< Floor Plan for Vibration Evaluation >

8m

6m

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2012 PTI  Technical Conference& ExhibitionEvaluation of Structural Performance

Evaluate Floor Vibration

< Threshold of Human Sensitivity to Vertical Vibration ‐ ATC  >

[ALT 1] RC Slab

[ALT 2] PT Slab

[ALT 3] PT Void Slab

< First Mode of Floor Vibration >

0.15 

0.22 0.20

0.1

0.5

1 2 4 8 16

Peak

 Acceleration (%

 gravity)

Frequency (Hz)

OperatingRooms

Office,Residential,Assembly Hall

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