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Application of packaging materials in FFS technology Cost

All in One ultra-clean Concept

ARCIL FFS line | Costs

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CAPEX

• Lower basis investment• Lower maintenance

Workforce

•Less operations •Less manpower

Lay out

• Less floor space consumption• Less storage

Application of packaging materials in FFS technology

Material consumption plastic cost

• Supplied in reel• plastic consumption for 125gr PS cup with label : 3,5 g with 0,8mm thickness (waste

included)

Lid cost• Low cost material supplied in reel• Synchronized changeover according to recipe (losses: 2 pitches only)

Label cost• Low cost material supplied in reel• Synchronized changeover according to recipe (losses: 2 pitches only)

Logistic• Minimum manpower: 1 operator for the complete line• Storage space consumption of reels• Duration of plastic reel: 2 to 4 hours (43 000cups/h machine – 63x63 cup)• Duration of lid reel: 4 hours (43 000cups/h machine – 63x63 cup)• Duration of label reel: 8 hours (43 000cups/h machine - height of cup 59,5mm)

ARCIL FFS line | Costs

3Application of packaging materials in FFS technology

Production costs Extended shelf life

• Optimized production scheduling = longer run and better OE• Far exportation

Food safety• Heating of plastic (130 – 160°C)• Decontamination of lid with IR or UV (No using of H2O2 or other chemical agents)• Ultra-clean filling area

Flexibility• Labelling + lid differentiation (same plastic reel)• MUP: Multipack / multicolour• Multi format on same machine• Material or recipe changeover without stop

ARCIL FFS line | Costs

4Application of packaging materials in FFS technology

Multipacks helps to lower cost : CAPEX Floor space consumption Manpower

Multipacks provides Flexibility in filling mix

Multipacks helps to boost sales volumes

Arcil FFS increases communication : Wider available communication area High quality printing in Heliogravure

ARCIL FFS line | Costs

5Application of packaging materials in FFS technology

ARCIL FFS line | Costs

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Material cost of 63x63mm 125gr cups

Plastic PS 0,00570€

Lid foil 0,00225€

Label foil 0,00310€

TOTAL 0,01105 €

Material cost of 500gr multipack

Cup price 0,01105€

Number of cups 4

TOTAL multipack 0,04420 €

6 to 7 weeksShelf life :(according to local law)

0€Multipack extra cost:

Application of packaging materials in FFS technology

with a safe and easy to run equipment With ultra-efficient lines With maximum flexibility

FFS ADVANTAGES | ARCIL Technical Strength

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Lower downtimes and wastages

Dramatic profitability

Increase yearly tonnage

Shared goals with our customers:

Application of packaging materials in FFS technology