Application of Computer in QC
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Transcript of Application of Computer in QC
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8/3/2019 Application of Computer in QC
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SUBMITTED BY,
C.ULAGANATHAN,
DEPT. PT. OF PHARMACEUTICS,
BHARATHI COLLEGE OF
SEMINAR ON CHEMICAL AND BIOLOGICAL EVALUATION
SUBMITTED TO,Dr. S RAJA,DEPT. PT. OF PHARMACEUTICS,BHARATHI COLLEGE OFPHARMACY.
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APPLICATION OF COMPUTERS
IN QUALITY CONTROL LABCONTENTS:
Parts of computer
Advantage& Disadvantage.
Active application.
Passive application.
Other application.
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COMPUTER is aC=Commonly
O=Oriented
M=Machine
P= ParticularlyU=Used for
T=Technology
E=Education and
R=Research
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Various parts of typical computer:
A computer consists of various hardware components that work together withsoftware to perform various activities.
COMPUTER
INPUT DEVICES
Ex:keyboard mouse etc
OUTPUT DEVICES
Ex:monitor, printer,
speaker
Typical computer components
System Unit
CPU AND MEMORY
Storage DevicesEx. Floppy, CD, DVD..
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A COMPUTER IS AN ELECTRONIC DEVICE WHICH
PERFORMS OPERATION SUCH AS:
COMPUTER TASKS
Accept the data
Process or manipulate the data output the result in the form that suitablefor Human understanding
Stores the input data results..
All these activities are performed based on the instruction that are stored inthe memory of the computer.
All these tasks are performed at tremendous speed & very high accuracy.
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ADVANTAGE:
Easy to use
Simple & accurate
Very fast
Comparison
DISADVANTAGE:
It is very expensive
It fully depends on electricity
Expertization required
Some can lead to damage data
Application with analytical instrument:
ACTIVE APPLICATION
PASSIVE APPLICATION
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ACTIVE APPLICATION
In this computer control the interaction with an instrument . Theoutput from computer control sequence of steps required for the
operation of the instrument.
FOR EXAMPLE:
IN spectroscopy determination the computer may be,
Choose a proper source & Active the source.
Adjusting the intensity of light& Correcting the base line
Allow the radiation to pass through the blank and sample&
control the monochromatic so choose proper wavelength.
Adjust the detector response and record the intensity level.
in addition computer may be programmed to vary the
experimental condition. So quality of the subsequent data is improved.
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Example:2
Adjustment of slit width & wavelength
The temperature of chromatograpic coloumn
The potentiol applied to an electrode
The rate of addition of reagent
The time at which integration peak is to start
Initiate of data collction of a GC-MS instrument
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Computer control can be relatively simple as can
be in this following example:
Determination of concentration of element by atomic
emission involves measurement of the heights of emision
peak, which are found at wave length that are chararectristic
of each element.
In above cause computer can make,
A monochromater to rapidly shift a range of wave length until a peak is
detected.
The rate of shift is then slowed to determine the exact wavelength at which
the height of peak occurs.
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Intensity measurement is made at this point until an average is
obtained that gives a suitable signal to noise ratio.
The computer then causes the instrument to repeat the
experiment for each peak of interest in the spectrum.
Finally the computer calculates and print out the concentrationof element Present, because of its great speed. The computer can
after control variables more efficiently than human operation.
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PASSIVE APPLICATION:
In this, computer does not control the interaction with an instrument,
but used for data handling, processing, file searching or display.
Data processing by computer may involve relatively simple mathematical
operation such as:
o Calculating of concentration, data storing.
o Sequence analysis, statistical analysis.
o More complex calculation may involve.
o Solving of non-linear equation.
o Performing Fourier transformation.(In, NMR, MASS Spectrometer).
o Determine of unknown concentration using calibration curve.
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DATA STORAGE:
This function is very very useful especially in storing the results ofGLCMS Experiment.
The GLC separates components from the mixture and the mass
spectrometer identifies fragments of thee individual component basedon their mass.
GLC_MS may produce data for many spectra in a few minutes, each
spectrum being made up of few to hundreds of peaks & conversion of
these data into an interpretable form is often impossible.
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Thus data are often stored in digital form for subsequent processing and
presentation in graphical form, this function is done by computer.
The HPLC-MS or HPLC-NMR data can also be handles in a similar way as
described for GLC-Ms various experiments in 2-DNMR are possible just
because of the use of computer because they involve complex calculation.
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OTHER APPLICATIONS:
The connectivity through computer helps different department of institutes
to co-ordinate in a project.
Entering of goods received numbers like product name, source, batch
number and code numbers sampled by with date.
Taking of labels:
Under test.Passed.
Rejected.
Sample for analysis
Reserve sample.
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To prepare test data sheet:
It should contain a test mentioned in a specification like description,
identification, LOD, LOQ, Assay, residual solves.
To preparing of specifications like good analytical methods ,sop, chemical
usage log, Working std usage log, instrumental usage log.
Connectivity through internet to a data base library helps in faster accession
of information from any part of the world.
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SALVAGING OF RETURNED GOODS ANDREPROCESSING.
CONTENTS:
Definition
Advantage
Salvaging operation.
Reprocessing & Recoveries.
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DEFINITION OF SALVAGING
Salvaging of returned goods may be defined as those goods which areto be disposed without causing to any harm to the living organism
Any rejection lying in the factory to obtained useful parts from them
are called salvaging of returned goods
ADVANTAGE:
It is the savings for advantageous use of disposal of
pharmacy companies property which is no longer economically
useful to its user in the present situation.
salvaging provides means of increasing cash income,
reducing the cost of the companies product or service and
conserving raw material.
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SALVAGE OPERATION:
Proper collection of all material preferably at one place.
Storing them as systematically as other materials.
Storing in terms of quantity, size or specification so as to obtained maximum sale
value.
Reclamation of scrape material.
Restoring material to functional condition and transferring them to stores.
Selling the material immediately to buyer
Taking precaution for manufacturing waste products.
Procedure for salvaging of returned goods:
The finished goods which are sent to the market for sales may be returned back to
the stores
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RETURNED GOODS:
The reason for the returned goods may include quality of the productpacking Problems, contamination of goods.
After receiving the returned goods to store, first we have to collect data
regarding date of receiving the goods, amount of the goods, types of
the goods, and due to which caution they are sent from the market.
We would also note about the stock exchange market of the product.
The returned goods are tested for quality control test once again and
compare with That of the standard limits.
If the goods have limited variations or if they can corrected.
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If the returned goods are much variation when compared to the standard limits,They should be disposed in away that they are converted to harmless product
Which do not interfere the environment cycle.
Waste management legislation, Environment commities are formed on july2000.
This legislation made rules Reduce the waste.
These committees made rules and regulations to eliminate waste before it is
Produced reduce its quantity and toxicity.
Waste minimization can be used to reduce global waste problem.
The waste material is the biggest and major issue in the govt and community.
If we minimize waste by avoiding and reducing waste material we can control
up to 50 percent or more.
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There are three problem which are invoved in the reduction of
waste material.
THEY ARE :Reduce
Reuse
Recycle.
REDUSE:waste should be reduced . The by -products or end products should be used in the
other manufacturing process and should be reduce the production of waste product
during manufacturing of the product.
REUSE:
The substances or the products which can be reused can be manufactured and reduce
the waste.
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RECYCLE:
This process involves the converting the waste into useable products.
There are different types of material like GLASS, PLASTIC, ALUMINIUMwhich are used for packing the manufactured goods,
Eg; for glass- multi filling bottles and single filling bottles
REPROCESSING AND RECOVERIES
Where reprocessing is necessary, written procedures shell be established and
approved by the QA department that shell specify the conditions and limitation
of repeating chemical reactions, such reprocessing is validated.
If the product has to be processed the procedures shall be authorized and
recorded. An investigation shall be carried out into the causes necessitatingreprocessing and appropriate corrective measures shall be taken for prevention
of recurrence and then these are subjected to stability evaluation.
Recovery of product and control record by incorporating in subsequent batches
of the product.