Application examples Power Industry 20130129status
Transcript of Application examples Power Industry 20130129status
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Application Examples Sonthofen, 2012-02-29
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Application Examples
Power Generation
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Application Example Power Generation
Parallel Shaft Gear Unit
WN 519 004
Operation in: Natural Gas Power Plant, TUR
BHS Customer: Siemens Industrial Turbo-
machinery, Finspong, SWE
Operator: AGE Enerji Sirketi, Denizli, TUR
Application: Between gas turbine
and generator
Power: 55,000 kW
Speeds: 6,609 to 1,500 rpm
Gear unit type: AD114-2
Year of delivery: 2010
Comment: First order (3 units) for Siemens
SGT 800 gas turbine
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Application Example Power Generation
Parallel Shaft Gear Unit
WN 518 150
Operation in: Fertilizer Plant
BHS Customer: GE Nuovo Pignone,
Florence, ITA
Operator: Yara Sluiskil B. V., Sluiskil, NED
Application: Between gas turbine
and generator
Power: 42,000 kW
Speeds: 5,716 to 1,500 rpm
Gear unit type: FD90-3Q
Year of delivery: 2007
Comment: First order for
GE gas turbine MS5002E
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Operation in: Nuclear Power Plant
BHS Customer: Shanghai Power Equipment
Manufacture (SPEM), CHN
Operator: Haiyang Power Plant, CHN
Application: Between electrical motor
and booster pump before
boiler-feed pump
Power: 7,000 kW
Speeds: 1,494 to 4,750 rpm
Gear Unit type: AD45-3
Year of delivery: 2010
Comment: Seven gearboxes delivered;
for Westinghouse AP 1000
standard
Application Example Power Generation
Parallel Shaft Gear Unit
WN 518 679
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Operation in: Gas power plant (CHP)
BHS Customer: Siemens AG, Erfurt, GER
Operator: Energieversorgung Halle, GER
Application: Between gas turbine and
generator
Power: 33,185 kW
Speeds: 3,567 to 1,500 rpm
Gear Unit type: AD71-3Q
Year of delivery: 2004
By courtesy of
Energieversorgung Halle
Application Example Power Generation
Parallel Shaft Gear Unit
WN 517671
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Application Example Power Generation
Parallel Shaft Gear Unit
WN 517 505
Operation in: Industrial Power Plant
LNG production
BHS Customer: Nuovo Pignone, Florence, ITA
Operator: Sakhalin Energy, RUS
Application: Between gas turbine
and generator
Power: 31,500 kW
Speeds: 5,109 to 1,500 rpm
Gear Unit type: FD80-3Q
Year of delivery: 2004
Comment: Delivery of five units
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Application Example Power Generation
Parallel Shaft Gear Unit
WN 517 563
Operation in: Industrial CCGT Power Plant
in Oil Refinery
BHS Customer: GE Oil & Gas, Nuovo Pignone,
Florence, ITA
Operator: PTT Aromatics & Refining
Public, Rayong, THA
Application: Between gas turbine
and generator
Power: 54,000 kW
Speeds: 5,177 to 1,500 rpm
Gear Unit type: FD94-3Q
Year of delivery: 2005
Comment: Delivery of 2 units for GE
gas turbine MS 6001B
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Operation in: Solar power plant
BHS Customer: Nuovo Pignone, Florenz, ITA
Operator: Acciona Energia, Cordoba, ESP
Application: Between steam turbine
and generator
Power: 14,476 kW
Speeds: 7,024 to 3,000 rpm
Gear Unit type: FD51-3
Year of delivery: 2009
Comment: Hydrostatic axial and
radial shaft lifting WN 518 597
Application Example Power Generation
Parallel Shaft Gear Unit
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Application Example Power Generation
Parallel Shaft Gear Unit
WN 518491 + (531070)
Operation in: Coal-fired Power Plant,
Hamm-Uentrop, GER
BHS Customer: KSB, Frankenthal, GER
Operator: RWE Power AG, GER
Application: Between steam turbine and
booster pump for boiler-feed
pump
Power: 2,226 kW
Speeds: 5,070 to 1,525 rpm
Gear Unit Type: AD35, 5-3
Year of delivery: 2009
Comment: Two RDVs and two parallel shaft
gear units for block D/E of the
black coal power plant
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Application Example Power Generation
Parallel Shaft Gear Unit
WN 518632
Operation in: Coal-fired Power Plant,
Moorburg, GER
BHS Customer: KSB, Frankenthal, GER
Operator: Vattenfall Europe,
Hamburg, GER
Application: Between electrical motor and
boiler feed pump
Power: 17,500 kW
Speeds: 1,481 to 5,651 rpm
Gear Unit type: HD71-2
Year of delivery: 2010
Comment: Five gearboxes delivered
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Application Example Power Generation
Parallel Shaft Gear Unit
image of
application is still
outstanding
WN 518781
Operation in: Water Power Plant, TUR
BHS Customer: Kössler, St. Georgen, AUT
Operator: Molu Power, Kayseri, TUR
Application: Water turbine and generator
Power: 13,195 kW
Speeds: 1,778 to 3,600 rpm
Gear Unit Type: FD90-2U
Year of delivery: 2011
Comment: Two gearboxes delivered; very
high axial thrust of 100 tons;
hollow shaft for turbine blade
adjustment unit
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Application Example Power Generation
Parallel Shaft Gear Unit
WN 519044
‚Ain Sokhna‘
Operation in: Oil / Gas Power Plant, EGY
BHS Customer: Hitachi, Ibarki-ken, JAP
Operator: EDEPC, EGY
Application: Between steam turbine and
boiler-feed water booster pump
Power: 600 kW
Speeds: 5,536 to 1,800 rpm
Gear Unit Type: AD22,4-3
Year of delivery: 2012
Comment: 4 gear units delivered
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WN 518905 / 518891
WN 531320 / 531323
WN 528065
Application Example Power Generation
Parallel Shaft Gear Unit
Operation in: Coal-fired power plant
BHS customer: Hanzghou Steam Turbine, CHN
Operator: Huaneng Power Intl. Shantou, CHN
Application: Between steam turbine and
induced draft fan
Power: 10,061 kW
Speeds: 6,005 to 820 rpm
Gear Unit type: FD85-1
Year of delivery: 2011
Comment: Rising popular application in China;
spheric bearings due to descending
pinion and long + heavy coupling;
sold with Rotor Turning Gear and
Diaphragm Coupling
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Application Example Power Generation
Epicyclic Gear Unit
WN 502327
Operation in: Chemical Plant (Polyvinyl
Chlorid)
BHS Customer: MAN Diesel & Turbo AG,
Oberhausen, GER
Operator: Solvin GmbH & Co KG,
Rheinberg, GER
Application: Between gas turbine and
generator
Power: 9,000 kW
Speeds: 12,000 to 1,500 rpm
Gear Unit type: RTP64K
Year of delivery: 2013
Comment: First order for twin-shaft MartIn gast.
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Application Example Power Generation
Epicyclic Gear Unit
WN 506681
Operation in: ??? [Prototype]
BHS Customer: Siemens Turbomachinery,
Lincoln, GBR
Operator: ??? [Prototype]
Application: Between gas turbine (SGT400)
and generator
Power: 17,500 kW
Speeds: 9,450 to 1,500 rpm
Gear Unit type: RTG 72
Year of delivery: 2012
Comment: First order of 2 units
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Application Example Power Generation
Epicyclic Gear Unit
WN 501 234 (501 779)
By courtesy of
Arcadian Fertilizer
Operation in: Industrial power plant
BHS Customer: Sulzer, Winterthur, SUI
Operator: Arcadian Fertilizer,
Geismar, USA
Application: Between steam turbine
and generator
Power: 22,000 kW
Speeds: 7,729 to 1,800 rpm
Gear Unit type: RTP 56
Year of delivery: 1986
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By courtesy of Cerestar
Application Example Power Generation
Epicyclic Gear Unit
WN 501 720 (501 765)
Operation in: Gas-steam power plant
BHS Customer: MAN Diesel & Turbo,
Hamburg, GER
Operator: Cerestar Deutschland GmbH,
Krefeld, GER
Application: Between steam turbine
and generator
Power: 31,500 kW
Speeds: 6,500 to 1,500 rpm
Gear Unit type: RTP 72E
Year of delivery: 2004
Comment: Gear unit directly mounted to
generator
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By courtesy of
Turbomach
Application Example Power Generation
Epicyclic Gear Unit
WN 501 762 (501 747)
Operation in: CHP power plant
BHS Customer: Turbomach, Riazzino, SUI
Operator: Rigas Siltums, Riga, LAT
Application: Between steam turbine
and generator
Power: 16,500 kW
Speeds: 8,029 to 1,500 rpm
Gear Unit type: RTP72K
Year of delivery: 2005
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Application Example Power Generation
Epicyclic Gear Unit
By courtesy of
Turbomach
WN 501 747
Operation in: Biomass power plant
BHS Customer: Turbomach, Riazzino, SUI
Operator: Bioenergia, Lucena, ESP
Application: Between steam turbine
and generator
Power: 16,200 kW
Speeds: 7,210 to 1,500 rpm
Gear Unit type: RTP64K
Year of delivery: 2004
Comment: Burning of olive oil production
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Application Example Power Generation
Epicyclic Gear Unit
WN 501 898
By courtesy of
Geothermie Unterhaching
Operation in: Geothermal Power Plant (CHP)
BHS customer: Cryostar, Hesingue, FRA
Operator: Geothermie Unterhaching, GER
Application: Between steam turbine
and generator
Power: 4,100 kW
Speeds: 13,761 auf 1,500 rpm
Gear Unit type: RTP50
Year of delivery: 2005
Comment: Biggest geothermal power plant
in Germany; first usage of power
gen process according to Kalina
process in Europe
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WN 501 437
Application Example Power Generation
Epicyclic Gear Unit
Operation in: River power plant
BHS Customer: Hydro Vevey, Bruegg, SUI
Application: Between water turbine
and generator
Power: 2,600 kW
Speeds: 72 to 750 rpm
Gear Unit type: RHP64 / RTP50
Year of delivery: 1993
Comment: Two double-stage epicyclic gear
units delivered
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Application Example Power Generation
Epicyclic Gear Unit
WN 501 585
Operation in: River power plant
BHS Customer: Voith Hydro Kraftwerkstechnik,
GER
Operator: Kraftwerk Bad Abbach, GER
Application: Between water turbine
and generator
Power: 3,079 kW
Speeds: 104 to 500 rpm
Gear Unit type: WRP 90
Year of delivery: 2000
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Application Example Power Generation
Epicyclic Gear Unit
Operation in: River power plant
Operator: Public Services Dortmund, GER
Application: Between water turbine
and generator
Power: 993 kW
Speeds: 8,840 to 1,500 rpm
Gear Unit type: RP 32
Year of delivery: 1966
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Application Example Power Generation
Epicyclic Gear Unit
Operation in: River power plant
Operator: Electric Services Allgäu,
Kempten, GER
Application: Between water turbine
and generator
Power: 368 kW
Speeds: 77 to 619 rpm
Gear Unit type: RPV 42
Year of delivery: 1981
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Application Example Power Generation
Epicyclic Gear Unit
Operation in: River power plant
Operator: Barrage Trier, Mosel, GER
Application: Between water turbine
and generator
Power: 4,700 kW
Speeds: 78 to 750 rpm
Gear Unit type: WRP 112
Year of delivery: 1960
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WN 815 702
Application Example Power Generation
Epicyclic Gear Unit
Operation in: Nuclear power plant
Operator: EnBW Neckarwestheim, GER
Application: Between electrical motor and
water cooling pump
Power: 4,700 kW
Speeds: 1,476 to 291 rpm
Gear Unit type: PHV112So
Year of delivery: 1991
Comment: Approx. 200 gear units delivered
so far for nuclear power plants
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WN 500 862
Application Example Power Generation
Epicyclic Gear Unit
Operation in: Nuclear power plant
Operator: EdF, Creys-Maville, FRA
Application: Between electrical motor and
water cooling pump
Power: 2,800 kW
Speeds: 1,486 to 132 rpm
Gear Unit type: PHP 100V
Year of delivery: 1980
Comment: Approx. 200 gear units delivered
so far for nuclear power plants
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WN 506 648
Application Example Power Generation
Epicyclic Gear Unit
Operation in: Coal-fired power plant
BHS customer: Voith Turbo, Crailsheim, GER
Operator: HaiPhong 2, CHN
Application: Between electrical motor and
hydro dynamic coupling to
cooling water pump
Power: 1,370 kW
Speeds: 1,485 to 496 rpm
Gear Unit type: RTG36v
Year of delivery: 2009
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Application Example Power Generation
Epicyclic Gear Unit
WN 19 528 (501 399)
Operation in: Coal-fired power plant
BHS Customer: Isotta Fraschini, Saronno, ITA
Operator: Enel Power, Brindisi, ITA
Application: Between electrical motor and
boiler feed pump
Power: 9,500 kW
Speeds: 1,455 to 6,750 rpm
Gear Unit type: PTA100
Year of delivery: 1985
Comment: Picture shows Back-to-back test
run; approx. 200 gear units
delivered for boiler feed pumps
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WN 502 211
Application Example Power Generation
Epicyclic Gear Unit
Operation in: Coal-fired power plant
BHS customer: Hanzghou Steam Turbine, CHN
Operator: Guodian Beilun Power, CHN
Application: Between steam turbine and
induced draft fan
Power: 7,020 kW
Speeds: 5,716 to 750 rpm
Gear Unit type: RHP64
Year of delivery: 2011
Comment: Rising popular application in
China; five gearboxes delivered;
checking oil on slow side, high
rotordynamic requirements due
to eight meter long coupling
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Application Example Power Generation
Epicyclic Gear Unit
WN 502 211
Operation in: Coal-fired power plant
BHS customer: Hanzghou Steam Turbine, CHN
Operator: Guodian Beilun Power Plant, CHN
Application: Between steam turbine and
exhaust gas induced draft fan
Power: 7,020 kW
Speeds: 5,760 to 750 rpm
Gear Unit type: RHP64
Year of delivery: 2011
Comment: five gearboxes delivered; hydrostatic
shaft lifting on slow side; high
rotordynamic requirements due to
eight meter long coupling to the fan
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Application Example Power Generation
Epicyclic Gear Unit
WN 506 573
Operation in: Geothermal power plant
BHS customer: GE Rotoflow, Los Angeles, USA
Operator: Orkuveita Husavikur,
Husavik, ISL
Application: Between expansion turbine and
generator
Power: 2,610 kW
Speeds: 25,016 to 1,500 rpm
(ratio i = 16.68)
Gear Unit type: RTG56CS
Year of delivery: 2004
Comment: Compound star design for
realization of high rations
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WN 506 525
Application Example Power Generation
Epicyclic Gear Unit
Operation in: Geothermal Power Plant
BHS customer: GE Rotoflow, Los Angeles, USA
Operator: Ormat Industries,
Steamboat Springs (NV), USA
Application: Between steam expansion
turbine and generator
Power: 1,320 kW
Speeds: 13,050 to 1,800 rpm
Gear Unit type: RTG36F (Speed-Pack)
Year of delivery: 2000
Comment: Epicyclic gear is directly
mounted to the expansion
turbine (high-speed machine)
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Application Example Power Generation
Epicyclic Gear Unit
WN 506 581
Operation in: Industrial plant
BHS customer: Cryostar, Hesingue, FRA
Operator: Unknown
Application: Between expansion turbine
and generator
Power: 120 kW
Speeds: 25,731 to 3,000 rpm
Gear Unit type: RTG14 in housing 16
Year of delivery: 2005
Comment: For energy recovery purposes
about 300 epicyclic gearboxes
from 60 to 4,180 kW have been
delivered so far
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By courtesy of Siemens AG
Application Example Power Generation
Integral Gear Unit
WN 518 580
Operation in: Combined Cycle Power Plant
BHS Customer: Siemens Turbomachinery
Equipment, Leipzig, GER
Operator: Power Seraya, Singapore, SNG
Application: Between electrical motor and
compressor (Fuelgas)
Power: 1,883 kW
Speeds: 2,981 to 31,425 rpm
Gear Unit type: TGC65
Year of delivery: 2008
Comment: More than 50 integral gear units
for fuel gas compressors
delivered for different customers
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WN 518 342
Application Example Power Generation
Integral Gear Unit
Operation in: Geothermal Power Plant
BHS Customer: Atlas Copco Mafi Trench,
Santa Maria, USA
Operator: ENEL North America, Stillwater
(NV) + Saltwells (MA), NV, USA
Application: Between steam expansion
turbine and generator
Power: 14,547 kW
Speeds: 6,489 to 1,800 rpm
Gear Unit type: TGC72
Year of delivery: 2008
Comment: Order of seven gearboxes
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Application Example Power Generation
Diaphragm Coupling
WN 527 656
Operation in: Gas-steam power plant
Operator: Energomash,
St. Petersburg, RUS
Application: Between gas turbine
and generator
Power: 10,000 kW
Speed: 6,096 rpm
Nominal torque: 38,100 Nm
Type: TwinTors MKB300FS
Year of delivery: 2006
Comment: Order of more than 40 couplings
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Application Example Power Generation
Rotor Turning Gear Unit
WN 531070 + (518 491)
Operation in: Coal-fired Power Plant,
Hamm-Uentrop, GER
BHS Customer: KSB, Frankenthal, GER
Operator: RWE Power AG, GER
Application: Between steam turbine and booster
pump for boiler-feed pump
Mounting: Free shaft end of gearbox
Power: 11 kW
Speed: 100 rpm
Breakaway torque: 1,750 Nm
Mass moment of inertia: 1,721.8 kg m²
Year of delivery: 2009
Comment: Two RDVs und two parallel shaft
gear units for block D/E of the black
coal power plant
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Application Example Power Generation
Rotor Turning Gear Unit
WN 530 772
By courtesy of Müllverwertung
Borsigstraße
Operation in: Waste-to-energy plant
BHS Customer: MAN Diesel & Turbo, GER
Operator: Müllverwertung Borsigstraße,
Hamburg, GER
Application: Steam turbine and generator
Mounting: Free shaft end of steam turbine
Power: 15 kW
Speed: 176 rpm
Breakaway torque: 1,944 Nm
Mass moment of inertia: 383.26 kg m²
Type: RDV80
Year of delivery: 2004
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WN 531 010 (530 668)
Application Example Power Generation
Rotor Turning Gear Unit
Operation in: CHPP / CCGT Power Plant,
Vienna, AUT
BHS Customer: Siemens AG, Erlangen, GER
Operator: Wien Energie, Vienna, AUT
Application: Mounted on bearing block of
gas turbine
Speed: 130 rpm
Break-away torque: 2,302 Nm
Type: RDV3HSO
Year of delivery: 2007
Comment: For Siemens Gas Turbine
SGT5-4000F; so far >130 units
for this type delivered;
RDV with hydro motor
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Application Example Power Generation
Rotor Turning Gear Unit
By courtesy of Siemens AG
WN 531 022 (530 765)
Operation in: CHPP / CCGT, Irsching, GER
BHS Customer: Siemens AG, Erlangen, GER
Operator: Eon, Irsching, GER
Application: Gas turbine to Generator
Mounting: Mounted on bearing block of
gas turbine
Speed: 120 rpm
Break-away torque: 3,300 Nm
Type: RDV3HSO
Year of delivery: 2007 / 2008
Comment: For Siemens gas turbine
SGT5-8000H
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Application Example Power Generation
Rotor Turning Gear Unit
WN 531 315 (531 314)
Operation in: Solar Power Plant
BHS Customer: GE Nuovo Pignone, Florence, ITA
Operator: Dioxipe Solar, ESP
Application: Steam Turbine to Generator,
mounted at bearing block of turbine
Power: 15 kW
Speed: 9.4 rpm
Breakaway torque: 26,000 Nm
Mass moment of inertia: 6,650 kg m²
BHS type: RDV4
Year of delivery: 2010
Comment: Very high operating hours through
turning during whole night-time
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