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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P1

    CORCON Design, Construction and Technical Information Manual

    SIMPLE DESIGN CHART & SAMPLE CALCULATIONS

    INDEX DESIGN CONSIDERATIONS P2

    SIMPLE DESIGN LOAD AND SPAN CHARTS FOR CORCON P3

    SAMPLE CALCULATION P6 BEAM DESIGN P15

    REFERENCE FIGURES FOR DESIGN P24

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P2

    CORCON Design, Construction and Technical Information Manual

    DESIGN CONSIDERATIONS

    CORCON is a hybrid moltiribbed slab +beam system using the best properties of a slab coupled with all the advantages of the beam used to stiffen the slab in deflection.

    CORCON is a flexible system that can be applied to any span and loading configuration by the use of inserts which can be used to vary the depth of the CORCON rib beams - from a nominal 50 m2 depression to 300 m2 deep for extra heavy loads and or

    long Spam over 8 to 9m. Also by reducing the (c to c) centre to centre spacing from 1200

    m2 and continuity the spam can be increased to 26m using post-tensioning.

    Small spans - say 3m- use CORCON with "FLAT" insert mould (see the Figure below):

    If require structural primary beams could always use upstand beams subject to requirements. (see the Figure below):

    This upstand systems allows continuous layting of CORCON ribs.

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P3

    CORCON Design, Construction and Technical Information Manual

    SIMPLE DESIGN LOAD AND SPAN CHARTS FOR CORCON Beams @ 1200 Centres Single Span

    Allowable superimposed live load (KPa) C to C spans metres Beam

    Depth d mm

    Reqd bar size

    overlap

    Avg Conc

    . vol m3/m2*

    Total depth mm 4.0 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 10.0 11.0 14.0

    50 2Y12 0.12 184 3 75 2Y12 0.12 209 5 .5^

    100 2Y12 0.12 234 5 1.5 150 2Y12 0.12 284 5 2.5 1 200 2Y12 0.12 334 4 4 2 1^ 250 2Y16 0.13 384 5 5 3.5 2 0.3 3** 300 2Y16 0,14 414 5 5 4 2 1^ 5** 3** 2***

    1.5 hour fire rating, stc 49, min cover 85mm, f62 mesh top & 1/250 deflection * based on 20m2 room ^ roof loads ** post tensioned *** continuous post tensioned built in primary beam Single Span

    Allowable superimposed live load (KPa) C to C spans metres

    Beam Depth d mm

    Reqd bar size

    overlap

    Avg Conc.

    vol m3/m2*

    Total depth mm 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5

    50 2Y12 0.10 164 5 5 3 1 1

    100 2Y12 0.10 214 5 4.5 2.5 .05 150 2Y12 0.10 264 5 3.5 1.5 200 2Y12 0.11 314 4 2 1 250 2Y16 0.11 364 5 5 4 2 1.5 0.5 300 2Y16 0.12 414 5 5 5 3.5 2 1

    0.5-hour fire rating, min cover 65mm, f62 mesh top & 1/250 deflection * based on 20m2 room ^ roof loads Continuous Span

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P4

    CORCON Design, Construction and Technical Information Manual

    Allowable superimposed live load (KPa) and deflection to span ratio.

    C to C spans metres Beam Depth d mm

    Reqd bar size

    overlap

    Avg Conc.

    vol m3/m2*

    Total depth mm

    5.0 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5

    11.0

    50 2Y12 0.12* 184 2

    1/270

    75 2Y12 0.12* 209 2

    1/275

    100 2Y12 0.12* 234 2

    1/300

    150 2Y12 0.12* 284 2

    1/275

    200 2Y12 0.13* 334 2

    1/275

    250 2Y16 0.13* 384 2

    1/350

    2 1/300

    300 2Y16 0.13* 434 2

    1/350

    2 1/300

    2 1/250

    1.5 hour fire rating, stc 49, min cover 85mm, f62 mesh & y16 @ 1200mm top

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P5

    CORCON Design, Construction and Technical Information Manual

    SELECTED SECTION PROPERTIES b = 110mm B = 155Mm D = 485mm d = 300mm Fck = 30N/mm2 Fy = 460N/mm2 Conc. Cover = 25mm Rib Spacing = 900mm

    Cross sectional Area = 177954.57mm2 Moment of Inertia Ixx = 2468.22E6 mm4

    Reinforcement at Mid-Span = 2 * T16 mm Dia. Reinforcement at Supports = 3 T 12mm Dia. Moment Capacity at Mid Span = 69.08KN-m Section Capacity at Support = 81.03 Actual Deflection = 1.14mm Shear Capacity = 0.86N/Sq.mm Shear Reinforcement = Please check CORCON test Results. Concrete Volume per Sq.m of Plan Area = 0.15Cub.m Reinforcement per Sq.m of Plan Area = 0.26Kg

    B d D

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P6

    CORCON Design, Construction and Technical Information Manual

    SAMPLE CALCULATION

    PROJECT The Sukhothai Bangkok

    JOB REF

    DECOIN PTY LTD ACN 008 625 590 ABN 30 008 625 590

    CALCULATION BY Upul Perera

    CHECKED BY

    CALC SHEET

    PART OF STRUCTURE

    PRINTED BY Decoin Pty Ltd

    DATE 09/02/2003

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P7

    CORCON Design, Construction and Technical Information Manual

    MEMBER REF

    LOAD CALCULATIONS Loading (Guest Room Area) (A) Rib Self weight = 3.36 kN/m2 Screed + Finishes = 1.177 kN/m2 Services = 0.225 kN/m2 Ceilings = 0.225 kN/m2

    Partitions = 421.8434.3

    kN/m2 - DL Imposed Lead 1.962 kN/m2 - LL n= 14.93 kN/m2 (ult) Udl for Ribs DL = 8.421 x 1.2 = 10.1 kN/m LL = 1.962 x 1.2 = 2.4 kN/m (B) Plant Room Area Rib Self wt. = 3.36 Screed = 1.1772

    Services = 7622.4225.0 kN/m2

    - DL Live Leads = 7.35 8 kN/m2 - LL N= 18.439 kN/m2 (ULT) Udl for Ribs DL = 5.715 kN/m LL = 8.829 kN/m (C ) Storage Room, Rib self wt. = 3.36 kN/m2 Screed = 1.177

    Services = 7622.4225.0 -

    kN/m2 - DL Imposed Load 4.905 - kN/m2 - LL

    OUT PUT

    References to BS 8110

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P8

    CORCON Design, Construction and Technical Information Manual

    UDL for Ribs, DL = 5.715 kN/m LL = 5.886 kN/m

    MEMBER REF

    Specimen Calculation

    Loading for [live load of 300 kg/m2 Area] Ribbed slab self wt = 0.14 x 24 = 3.36 kN/m2 Screed = 1.18 Services = 0.225 Ceilings = 0.225

    4.99 kN/m2 DL Live Load = 2.943 kN/m2 - LL Design Ultimate Load n = 4.99 x 1.4 + 2.943 x 1.6 = 11.69 kN/m2 Uniformly Distributed Load on a Rib DL = 1.2 x 4.99 = 5.88 kN/m LL = 1.2 x 2.943 = 3.53 kN/m (service load) Three load combinations were considered. Please refer Prokon print out sheets #01 to #03. The rib beam is designed for max. sagging and hogging moment for each span, considering BM and SF envelopes.

    OUT PUT

    MEMBER REF

    BS8110 Cl 3.3.4

    CALCULATIONS

    A. Durability and Fire Resistance of Rib Slab Exposure conditions: It is assumed that these rib beams are used in areas where the concrete surfaces are protected

    OUT PUT

    References to BS 8110

    Y20 Y20

    Area=140561 mm2 = 0.14 m2

    66

    125

    400

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  • Appendix IX. SIMPLE DESIGN CHART & SAMPLE CALCULATIONS P9

    CORCON Design, Construction and Technical Information Manual

    BS8110 Table 3.4 BS 8110 Table 3.5 BS 8110 Fig. 3.2

    against weather or aggressive conditions. Therefore treat as mild Exposure Conditions. For Grade 30 Concrete (30 Mpa) t