Appendices A-E

E n e r g y R e s e a r c h a n d D e v e l o p m e n t D i v i s i o n F I N A L P R O J E C T R E P O R T

DEMONSTRATION OF COMBINED HEAT AND POWER WITH THERMAL STORAGE FOR MODERN GREENHOUSES Appendix A-E

JULY 2016 CE C-500-2016-049-AP

Prepared for: California Energy Commission Prepared by: Southern California Gas Company

APPENDIX A Appendix A: CHP Unit 2 Engine Specifications

18.02.2011/p TS JMS624 H01 13 8kV February 08 2011 - Houweling_rev03.doc Copyright (rg) 1/29

Technical Description

Cogeneration Unit

JMS 624 GS-N.L

Houweling

Electrical output 4347 kW el.

Thermal output 18.171 MBTU/hr

Emission values NOx < 500 mg/Nm (5% O2)


0.01 Technical Data (at module) _________________________________________ 4 Main dimensions and weights (at module) 5

Connections 5

Output / fuel consumption 5

0.02 Technical data of engine ___________________________________________ 6 Thermal energy balance 6

Exhaust gas data 6

Combustion air data 6

Sound pressure level 7

Sound power level 7

0.03 Technical data of generator _________________________________________ 8 Reactance and time constants 8

0.03.01 Technical data of gearbox ________________________________________ 8

0.04 Technical data of heat recovery _____________________________________ 9 General data - Hot water circuit 9

Mixture Intercooler (1st stage) 9

Heat exchanger lube oil 9

Heat exchanger engine jacket water 9

Exhaust gas heat exchanger 9

connection variant FG ________________________________________________ 10

0.10 Technical parameters _____________________________________________ 11

1.00 Scope of supply - Module __________________________________________ 12

1.01 Spark ignited gas engine __________________________________________ 12

1.01.01 Engine design _________________________________________________ 12

1.01.02 Engine accessories ____________________________________________ 14

1.01.02 Engine accessories Commissioning spare parts __________________ 14

1.01.03 Standard tools (1/plant) _________________________________________ 14

1.02 Generator-medium voltage ________________________________________ 15

1.03 Module accessories ______________________________________________ 16

1.03.02 Automatic lube oil replenishing system ___________________________ 17

1.05 Pre-chamber gas compressor ______________________________________ 18

1.07 Painting ________________________________________________________ 18

1.11 Engine generator control panel DIA.NE XT __________________________ 18

1.11.03 Remote Data-Transfer with DIA.NE XT - HERMES ___________________ 23

1.20.01 Starting system _______________________________________________ 25

1.20.03 Electric jacket water preheating __________________________________ 26

2.00 Electrical equipment ______________________________________________ 26


2.02 Grid monitoring device ____________________________________________ 27

4.00 Delivery, installation and commissioning ____________________________ 27 4.01 Carriage 27

4.02 Unloading 27

4.03 Assembly and installation 27

4.04 Storage 27

4.05 Start-up and commissioning 27

4.06 Trial run 27

4.07 Emission measurement (exhaust gas analyser) 27

5.02 Factory tests and inspections ______________________________________ 28 5.02.01 Engine tests 28

5.02.02 Generator tests 28

5.02.03 Module tests 28

5.03 Documentation __________________________________________________ 29


0.01 Technical Data (at module)

Data at: Full load

Part Load

Fuel gas LHV BTU/scft 868 100% 75% 50% Energy input MBTU/hr [2] 32.245 24.803 17.364 Gas volume cfhr *) 37.148 28.575 20.005 Mechanical output bhp [1] 6.023 4.517 3.012 Electrical output kW el. [4] 4.347 3.224 2.123 Recoverable thermal output ~ Intercooler MBTU/hr 4.859 ~ Lube oil MBTU/hr 1.511 ~ Jacket water MBTU/hr 1.904 ~ Exhaust gas cooled to 100 F MBTU/hr 9.897 Total recoverable thermal output MBTU/hr [5] 18.171 Heat to be dissipated ~ Surface heat ca. MBTU/hr [7] 951 ~ Balance heat MBTU/hr 324 Spec. fuel consumption of engine BTU/bhp.hr [2] 5.354 Lube oil consumption ca. gal/hr [3] 0,42 Electrical efficiency % 46,0% Thermal efficiency % 56,3% Total efficiency % [6] 102,3% Hot water circuit: Forward temperature F 203,0 Return temperature F 140,0 Hot water flow rate GPM 430,6 *) approximate value for pipework dimensioning [_] Explanations: see 0.10 - Technical parameters All heat data is based on standard conditions according to attachment 0.10. Deviations from the standard conditions can result in a change of values within the heat balance, and must be taken into consideration in the layout of the cooling circuit/equipment (intercooler; emergency cooling; ...). In the specifications in addition to the general tolerance of +/- 8% on the thermal output a further reserve of 10% is recommended for the dimensioning of the cooling requirements.


Main dimensions and weights (at module)

Length in ~ 480 Width in ~ 90 Height in ~ 120 Weight empty lbs ~ 99.014 Weight filled lbs ~ 103.424 Connections

Hot water inlet and outlet in/lbs 6''/232 Exhaust gas outlet in/lbs 25''/145 Fuel gas (at gas train) in/lbs 6''/232 Fuel Gas (at module) in/lbs 4''/232 Water drain ISO 228 G '' Condensate drain in/lbs 2''/145 Safety valve - jacket water ISO 228 in/lbs 3''/232 Safety valve - hot water in/lbs 4''/145 Lube oil replenishing (pipe) in 1,1 Lube oil drain (pipe) in 1,1 Jacket water - filling (flex pipe) in 0,5 Intercooler water-Inlet/Outlet 1st stage in/lbs 6''/232 Intercooler water-Inlet/Outlet 2nd stage in/lbs 4''/232 Output / fuel consumption

ISO standard fuel stop power ICFN bhp 6.023 Mean effe. press. at stand. power and nom. speed psi 348 Fuel gas type Natural gas Based on methane number|Min. methane number MN d) 94|80 Compression ratio Epsilon 12,50 Min. fuel gas pressure for the pre chamber psi 80 Min./Max. fuel gas pressure at inlet to gas train psi 2,9 - 7,25 c) Allowed Fluctuation of fuel gas pressure % 10 Max. rate of gas pressure fluctuation psi/sec 0,145 Maximum Intercooler 2nd stage inlet water temperature F 113 Spec. fuel consumption of engine BTU/bhp.hr 5.354 Specific lube oil consumption g/bhp.hr 0,22 Max. Oil temperature F 176 Jacket-water temperature max. F 203 Filling capacity lube oil (refill) gal ~ 264 c) Lower gas pressures upon inquiry d) based on methane number calculation software AVL 3.1 (calculated without N2 and CO2)


0.02 Technical data of engine

Manufacturer GE Jenbacher Engine type J 624 GS-H01 Working principle 4-Stroke Configuration V 60 No. of cylinders 24 Bore in 7,48 Stroke in 8,66 Piston displacement cu.in 9.135 Nominal speed rpm 1.500 Mean piston speed in/s 433 Length in 378 Width in 83 Height in 101 Weight dry lbs 39.683 Weight filled lbs 41.888 Moment of inertia lbs-ft 2200,14 Direction of rotation (from flywheel view) left Flywheel connection SAE 24'' Radio interference level to VDE 0875 N Starter motor output kW 20 Starter motor voltage V 24 Thermal energy balance

Energy input MBTU/hr 32.245 Intercooler MBTU/hr 4.859 Lube oil MBTU/hr 1.511 Jacket water MBTU/hr 1.904 Exhaust gas total MBTU/hr 7.855 Exhaust gas cooled to 356 F MBTU/hr 4.262 Exhaust gas cooled to 212 F MBTU/hr 6.132 Surface heat MBTU/hr 522 Balance heat MBTU/hr 324 Exhaust gas data

Exhaust gas temperature at full load F [8] 676 Exhaust gas mass flow rate, wet lbs/hr 50.294 Exhaust gas mass flow rate, dry lbs/hr 46.928 Exhaust gas volume, wet cfhr 635.641 Exhaust gas volume, dry cfhr 570.912 Max.admissible exhaust back pressure after engine psi 0,725 Combustion air data

Combustion air mass flow rate lbs/hr 48.795 Combustion air volume CFM 10.077 Max. admissible pressure drop in front of intake-air filter psi 0,145


Sound pressure level

Aggregate b) dB(A) re 20Pa 103 31,5 Hz dB 90 63 Hz dB 97 125 Hz dB 103 250 Hz dB 101 500 Hz dB 96 1000 Hz dB 95 2000 Hz dB 94 4000 Hz dB 96 8000 Hz dB 97 Exhaust gas a) dB(A) re 20Pa 122 31,5 Hz dB 109 63 Hz dB 109 125 Hz dB 121 250 Hz dB 116 500 Hz dB 117 1000 Hz dB 113 2000 Hz dB 113 4000 Hz dB 118 8000 Hz dB 101 Sound power level Aggregate dB(A) re 1pW 124 Measurement surface ft 1.550 Exhaust gas dB(A) re 1pW 130 Measurement surface ft 67,60 a) average sound pressure level on measurement surface in a distance of 3.28ft according to DIN 45635, precision class 2. b) average sound pressure level on measurement surface in a distance of 3.28ft (converted to free field) according to DIN 45635, precision class 3.

The spectra are valid for aggregates up to bmpe=319,083028 psi. (add savety margin of 1dB to all values per increase of 15 PSI pressure).

Operation with 1200 rpm see upper values, operation with 1800 rpm add 3 dB to upper values. Engine tolerance 3 dB


0.03 Technical data of generator

Manufacturer Leroy-Somer e) Type LSA 56 BL65 e) Type rating kVA 5.700 Driving power bhp 5.999 Ratings at p.f.= 1.0 kW 4.347 Ratings at p.f. = 0,8 kW 4.321 Rated output at p.f. = 0,8 kVA 5.401 Rated current at p.f. = 0,8 A 226 Frequency Hz 60 Voltage kV 13,8 Speed rpm 1.800 Permissible overspeed rpm 2.160 Power factor lagging 0,8 - 1,0 Efficiency at p.f.= 1.0 % 97,2% Efficiency at p.f. = 0,8 % 96,6% Moment of inertia lbs-ft 5577,49 Mass lbs 26.037 Radio interference level to VDE 0875 N Construction B3/B14 Protection Class IP 23 Insulation class F Temperature rise (at driving power) F Maximum ambient temperature F 104 Total harmonic distortion % 1,5 Reactance and time constants

xd direct axis synchronous reactance p.u. 1,93 xd' direct axis transient reactance p.u. 0,28 xd'' direct axis sub transient reactance p.u. 0,18 Td'' sub transient reactance time constant ms 27 Ta Time constant direct-current ms 95 Tdo' open circuit field time constant s 3,88 e) GE Jenbacher reserves the right to change the generator supplier and the generator type. The contractual data of the

generator may thereby change slightly. The contractual produced electrical power will not change.

0.03.01 Technical data of gearbox

Manufacturer EISENBEISS Gearbox ratio 1:1.2 Efficiency % 99,60 Mass lbs 6,834


0.04 Technical data of heat recovery

General data - Hot water circuit

Total recoverable thermal output MBTU/hr 18.171 Return temperature F 140,0 Forward temperature F 203,0 Hot water flow rate GPM 430,6 Design pressure of hot water psi 145 Pressure drop hot water circuit psi 27,56 Maximum Variation in return temperature F +0/-36 Max. rate of return temperature fluctuation F/min 18 Mixture Intercooler (1st stage) Type gilled pipes Design pressure of hot water psi 145 Pressure drop hot water circuit psi 7,25 Hot water connection in/lbs 6''/232 Heat exchanger lube oil

Type plate heat exchanger Design pressure of hot water psi 145 Pressure drop hot water circuit psi 11,60 Hot water connection in/lbs 4''/145 Heat exchanger engine jacket water

Type plate heat exchanger Design pressure of hot water psi 145 Pressure drop hot water circuit psi 5,80 Hot water connection in/lbs 4''/145 Exhaust gas heat exchanger

Type shell-and-tube PRIMARY: Exhaust gas pressure drop approx psi 0,22 Exhaust gas connection in/lbs 25''/145 SECONDARY: Design pressure of hot water psi 87 Pressure drop hot water circuit psi 2,90 Hot water connection in/lbs 6''/145

connection variant FG

Recoverable thermal output = Houweling(8% to lerance +10% reserve for cooling requirements)

* Hot water circuitus B

Hot water flow rate =0

##

##

* Low Temperature Circuit

Aftercooler water flow rate = Exhaust gas II water flow rate = (calculated with Glykol 37%)

4.484 MBTU/hr

430,6 GPM

1.511 MBTU/hr

158,1 F

167,8F

18.171 MBTU/hr J 624 GS-H01--------------------

~ 676 F

248 F

176,1 GPM

77,0 F

100F

4.233 MBTU/hr

max. 176 F

140,0 F 160,8F 176,7F

248 F

203,0 F

5.664 MBTU/hr1.904 MBTU/hr

max. 203 F

104,0 F

122,0 F

104F

330 GPM

375 MBTU/hr

108,8 F

Intercooler1st stage

Engine Exhaust gasI

Intercooler2nd stage

Lube oil

Exhaust gasII


0.10 Technical parameters

All data in the technical specification are based on engine full load (unless stated otherwise) at specified temperatures as well as the methane number and subject to technical development and modifications. For isolated operation an output reduction may apply according to the block load diagram. Before being able to provide exact output numbers, a detailed site load profile needs to be provided (motor starting curves, etc.). All pressure indications are to be measured and read with pressure gauges (psi.g.). (1) At nominal speed and standard reference conditions ICFN according to DIN-ISO 3046 and DIN

6271, respectively (2) According to DIN-ISO 3046 and DIN 6271, respectively, with a tolerance of + 5 %. Efficiency

performance is based on a new unit (immediately upon commissioning).Effects of degradation during normal operation can be mitigated through regular service and maintenance work.

(3) Average value between oil change intervals according to maintenance schedule, without oil change amount

(4) At p. f. = 1.0 according to VDE 0530 REM / IEC 34.1 with relative tolerances (5) Total output with a tolerance of +/- 8 % (6) According to above parameters (1) through (5) (7) Only valid for engine and generator; module and peripheral equipment not considered (8) Exhaust temperature with a tolerance of +/- 8 % Radio interference level

The ignition system of the gas engines complies the radio interference levels of CISPR 12 and EN 55011 class B, (30-75 MHz, 75-400 MHz, 400-1000 MHz) and (30-230 MHz, 230-1000 MHz), respectively. Definition of output

ISO-ICFN continuous rated power: Net break power that the engine manufacturer declares an engine is capable of delivering continuously, at stated speed, between the normal maintenance intervals and overhauls as required by the manufacturer. Power determined under the operating conditions of the manufacturers test bench and adjusted to the standard reference conditions.

Standard reference conditions: Barometric pressure: 14.5 psi (1000 mbar) or 328 ft (100 m) above sea level Air temperature: 77F (25C) or 298 K Relative humidity: 30 %

Volume values at standard conditions (fuel gas, combustion air, exhaust gas)

Pressure: 1 atmosphere (1013.25 mbar) Temperature: 60F (15.56C)

Output adjustment for turbo charged engines

Standard rating of the engines is for an installation at an altitude 1640 ft and an air intake temperature 95 F.


If the actual methane number is lower than the specified, the knock control responds. First the ignition timing is changed at full rated power. Secondly the rated power is reduced. These functions are done by the engine management. Exceedance of the voltage and frequency limits for generators according to IEC 60034-1 Zone A will lead to a derate in output.

Parameters for the operation of GE Jenbacher gas engines

The genset fulfills the limits for mechanical vibrations according to ISO 8528-9. If possible, railway trucks must not be used for transport (TI 1000-0046). The following "Technical Instruction of GE JENBACHER" forms an integral part of a contract and must be strictly observed: TI 1100-0110, TI 1100-0111 and TI 1100-0112.

1.00 Scope of supply - Module

Design:

The module is built as a compact package. Engine and generator are mounted to the base frame. To provide the best possible isolation from the transmission of vibrations the engine is mounted to the frame by means of anti-vibrational mounts. The remaining vibrations are eliminated by mounting the module on isolating pads (e.g. Sylomer). This, in principle, allows for placing of the module to be directly on any floor capable of carrying the static load. No special foundation is required. Prevention of sound conducted through solids has to be provided locally.

1.01 Spark ignited gas engine

Four-stroke, air/gas mixture turbocharged, aftercooled, with high performance ignition system and electronically controlled air/gas mixture system. The engine is equipped with the most advanced LEANOX LEAN-BURN COMBUSTION SYSTEM developed by GE JENBACHER.

1.01.01 Engine design

Engine block Single-piece crankcase and cylinder block made of special casting; crank case covers for engine inspection, welded steel oil pan. Crankshaft and main bearings Drop-forged, precision ground, surface hardened, statically and dynamically balanced; main bearings (upper bearing shell: grooved bearing / lower bearing shell: sputter bearing) arranged between crank pins, drilled oil passages for forced-feed lubrication of connecting rods. Vibration damper Maintenance free viscous damper


Flywheel With ring gear for starter motor and additionally screwed on. Pistons Two-part steel piston with oil passages for cooling; piston rings made of high quality material, main combustion chamber specially designed for lean burn operation. Connecting rods Drop-forged, heat-treated, big end diagonally split and toothed. Big end bearings (upper bearing shell: sputter bearing / lower bearing shell: sputter bearing) and connecting rod bushing for piston pin. Cylinder liner Chromium alloy gray cast iron, wet, individually replaceable. Cylinder head Specially designed and developed for GE JENBACHER-lean burn engines with optimized fuel consumption and emissions; water cooled, made of special casting, individually replaceable; Valve seats and valve guides and spark plug sleeves individually replaceable; exhaust and inlet valve made of high quality material; Pre-chamber with check-valve. Crankcase breather Connected to combustion air intake system Valve train Camshaft, with replaceable bushings, driven by crankshaft through intermediate gears, valve lubrication by splash oil through rocker arms. Combustion air/fuel gas system Motorized carburetor for automatic adjustment according fuel gas characteristic. Exhaust driven turbocharger, mixture manifold with bellows, water-cooled intercooler, throttle valve and distribution to cylinders. Ignition system Most advanced, fully electronic high performance ignition system, external ignition control. Lubricating system Gear-type lube oil pump to supply all moving parts with filtered lube oil, pressure control valve, pressure relief valve and full-flow filter cartridges. Cooling of the lube oil is arranged by a heat exchanger. Engine cooling system Electrical jacket water pump complete with distribution pipework and manifolds. Exhaust system Turbocharger and exhaust manifold Exhaust gas temperature measuring 1 Thermocouple for each cylinder Electric actuator For electronic speed and output control


Electronic speed monitoring for speed and output control By magnetic inductive pick up over ring gear on flywheel Starter motor 3 Engine mounted electric starter motor

1.01.02 Engine accessories

Insulation of exhaust manifold:

Insulation of exhaust manifold is easily installed and removed Sensors at the engine:

Jacket water temperature sensor Jacket water pressure sensor Lube oil temperature sensor Lube oil pressure sensor Mixture temperature sensor Charge pressure sensor Minimum and maximum lube oil level switch Exhaust gas thermocouple for each cylinder Knock sensors Gas mixer / gas dosing valve position reporting.

Actuator at the engine: Actuator - throttle valve Bypass-valve for turbocharger Control of the gas mixer / gas dosing valve

1.01.02 Engine accessories Commissioning spare parts

Commissioning spare parts:

Initial equipment with necessary spare parts for operation after commissioning. Spark plug sealing rings (26 pieces) Spark plug carrier (1 piece) Sparking plug (2 piece) Per-chamber gas valve (2 piece) Thermo element (Cylinder exhaust gas temperature 2 piece) Sealing ring for thermo element(1 piece) Fuse for 6 A, 24 V(1 piece) Main gas filter(1 piece) 1 Stk. Safi

1.01.03 Standard tools (1/plant)

Tools for spark plugs (special socket, extension, torque wrench)


Tools for removal of oil filter cartridges Tools for installation/removal of the steel pistons and cylinder liners Tool for installation/removal of the main bearing bracket Tool for rotary shaft seal on the flyweel cover Feeler gauges Feeler gauge 0,35 mm 1 wrench 7 x 19 Screwdriver 10 Grease gun Measuring device for valve wear Adapter for measurements (BNC-BNC, MIL-ZZP) Assembly paste Never-Seez Nickel Special Grade Pointed pliers (cornered) Box for tools Personal safety equipment

1.02 Generator-medium voltage

The generator consists of the main generator (built as rotating field machine), the exciter machine (built as rotating armature machine) and the voltage regulator with cos. phi-regulator. The regulator is powered by an auxiliary winding at the main stator. Main components

Main stator with frame Winding at two layers Terminal box includes main terminals plus auxiliary terminals for thermistor connection and control for

regulator Main rotor with sufficiently sized shaft dynamically balanced as per VDI 2060, Grade Q1 Drive end bracket with bearing Non-drive end bracket with bearing Exciter unit Power factor controller Voltage regulator Anti-condensation heater Electrical data and features

Voltage adjustment: +/- 10% rated voltage Static voltage accuracy: +/- 1% at no load to full load and power factor 0.8-1 speed variation +/- 3%, cold and hot machine Maximum deviation of wave form according to VDE is 5% phase to phase at open circuit Generator suitable for parallel operating with mains and other generators Sustained short circuit current at 3-pole terminal short circuit: minimum 3 times rated current for 5

seconds. Overload capacity according. to IEC 32 - I/VDE 0530 According to VDE 0530 the overspeed test ensues with 1.2 times of rated speed for 2 minutes. Additional components:

Electronic voltage regulator Electronic power factor regulator


3 Pt 100 for winding temperature monitoring 2 Pt 100 for bearing temperature monitoring Current transformer for protection and measuring uses

1.03 Module accessories

Base frame

Welded of structural steel to accommodate engine, generator and heat exchangers. Flexible coupling

With torque limiter to couple engine with generator. The coupling isolates the major subharmonics of engine firing impulses from the generator. Bell housing

To connect engine with generator housing. With two ventilation and control windows. Anti-vibration mounts

Arranged between engine/generator assembly and base frame. Insulating pads (SYLOMER) for placement between base frame and foundation, delivered loose. Exhaust gas connection

Connection of exhaust gas turbocharger; including flexible connection to compensate for expansions and vibrations. Combustion air filter

Dry type air filter with replaceable filter cartridges, including flexible connection to carburetor and service indicator. Interface panel

Totally enclosed sheet steel cubicle with front door, wired to terminals, ready to operate. Cable entry at bottom. Painting: RAL 7035 Protection: IP 54 external IP 10 internal (protection against direct contact with alive parts) Design according to IEC 439-1 (EN 60 439-1/1990) and DIN VDE 0660 part 500, respectively. Ambient temperature 41 - 104 F (5 - 40 C), Relative humidity 70 % Dimensions: Height: 51 in (1300 mm) Width: 47 in (1200 mm) Depth: 16 in (400 mm) Power supply from the starter battery charger. Power distribution to the engine mounted auxiliaries (power input from the supplier of the auxiliaries power supply): 3 x 480/277 V, 60 Hz, 50 A


Essential components installed in interface panel:

Terminal strip Decentralized input and output cards, connected by a data bus interface to the central engine control of

the module control panel. Speed monitoring Relays, contacts, fuses, engine contact switch to control valves and auxiliaries Measuring transducer for excitation voltage Air conditioning system Exhaust gas scavenging blower

The exhaust gas scavenging blower is used to scavenge the remaining exhaust gas out of the exhaust gas pipe work, to prevent the appearance of deflagrations. Function:

Before each start scavenging by blower is done for app. 1 minute (except at black out start) Supervisions:

Scavenging air fan failure Scavenging air flap failure

Consisting of:

Fan Exhaust gas flap Temperature switch Compensator and pipe work

1.03.02 Automatic lube oil replenishing system

Automatic lube oil replenishing system:

Includes float valve in lube oil feed line, including inspection glass. Electric monitoring system will be provided for engine shut-down at lube oil levels "MINIMUM" and "MAXIMUM". Solenoid valve in oil feed line is only activated during engine operation. Manual override of the solenoid valve, for filling procedure during oil changes is included. Oil drain

By set mounted cock Pre-lubrication- and aftercooling oil pump:

Mounted on the module base frame; it is used for pre-lubrication and aftercooling of the turbochargers. Period of operation: Pre-lubrication: 1 minute both pumps Aftercooling: 15 minutes from engine stop only the 480/277 V pump Consisting of: 1 piece oil pump 1500 W, 480/277 V 1 piece oil pump 1500 W, 24 V All necessary vents Necessary pipework


1.05 Pre-chamber gas compressor

The pre-chamber gas compressor is used to increase the pressure of the gas, required for the pre-chamber from appr. 2,9 psi (200 mbar) to appr. 80 psi (5,5 bar) Dimensions of the complete compressor unit: Length: appr. 90,6 in (2300 mm) Width: appr. 29,5 - 35,4 in (750 - 900 mm) Total hight: appr. 86,6 in (2200 mm) Consisting of:

Compressor Three-phase motor driven engine Solenoid valve at the gas compressor inlet Suction filter (=suction silencer) Starting relief installation with feedback Aftercooler for compressed gas with contensate drain Set of thermometers at the aftercooler Flexible hose to the pressure vessel Flexible connections at the compressor inlet and at the blowoff pipe Solenoid valves, transmitters and switches wired to the terminal box Pressure gas vessel with fittings and TV certificate for a pressure of 87 psi (6 bar)

1.07 Painting

Quality: Oil resistant prime layer Synthetic resin varnish finishing coat

Color: Engine: RAL 6018 (green)

Base frame: RAL 6018 (green) Generator: RAL 6018 (green) Module interface panel: RAL 7035 (light gray) Control panel: RAL 7035 (light gray)

1.11 Engine generator control panel DIA.NE XT

Dimensions:

Height: 2200 mm (87 in) [including 200 mm (8 in) pedestal] Width: 1000 mm (40 in) Depth: 600 mm (24 in) Control supply voltage from starter and control panel batteries: 24V DC Supply of power for auxiliaries from auxiliary power panel: 3 x 480/277 V, 60 Hz, 35 A


Consisting of: DIA.NE XT 3 (Dialog Network new generation) motor management system System elements visualisation with central engine and module control

1) Visualisation:

Industrial control with 10,4 QVGA TFT colour graphics display and 8 function keys. 10-key numeric keyboard for parameter input. Keys for START, STOP, Generator circuit breaker OPEN, Generator circuit breaker CLOSED/SELECTED, display selection keys and special functions. Interfaces:

Ethernet (twisted pair) for connection to DIA.NE WIN server CAN-Bus: bus connection to the intelligent sensors and actuators Data bus connection to the control in- and outputs

OPTION: Interfacing with the customers plant management according to GE JENBACHER list of options (MODBUS-RTU slave, PROFIBUS-DP slave)

Protection class: IP 65 (front) Dimensions: W x H x D = approx. 212 x 255 x 95 mm (8,4 x 10 x 3,75 in) A clear and functional graphic compilation of measured values is displayed on the screen. User prompts are by means of direct-acting display selection keys and function keys. Main displays:

Electrical schematic Oil and hydraulic schematic Gas data Engine controllers Cylinder data Exhaust gas data Auxilliaries controllers Spare screen for customer specific purposes System display screens Parameter manager User setting Alarm management

Recipe handling:

Setting, display and storage of all module parameters

Alarm management:

Efficient diagnostic instrumentation listing all active fault messages both tabular and chronologically, with the recorded time. 2) Central engine and module control:

A real-time, modular industrial control system which handles all jobs for module and engine-side sequencing control (start preparation, start, stop, synchronizing, after-cooling, control of auxiliaries), as well as all control functions. Control functions:

Speed control in no-load and isolated operation


Power output control in parallel operation system; job-specific with respect to internal and external set point values.

LEANOX control system for control of boost pressure; dependent upon the generator terminal power and the mixture temperature via the engine-driven air-gas mixer

Knocking control: adjustment of the ignition point, power output and (insofar as is locally possible) the mixture temperature in the event of detection of knocking.

Load sharing between several modules in isolated operation Linear reduction of power output in the event of excessive mixture temperature and ignition failures

Interface relays as per the interface list Multi-transducer, to record the following electrically measured variables of the generator:

Phase current (with slave pointer) Neutral conductor current Voltages Ph/Ph and Ph/N Active power (with slave pointer) Reactive power Apparent power Power factor Frequency

An additional 0 - 20 mA output is produced for active power, as well as a pulse output for active power demand. The following alternator supervisions are integrated with the multi-transducer (max. 8 functions

simultaneous):

Overload/short-circuit [51], [50] Over voltage [59] Undervoltage [27] Asymmetric voltage [64], [59N] Unbalance current [46] Failure Exitation [40] Overfrequency [81>] Underfrequency [81


Low lube oil level High lube oil level High lube oil temperature Low jacket water pressure High jacket water pressure High jacket water temperature Overspeed Emergency stop/safety loop Gas train failure Start failure Stop failure Engine start blocked Engine operation blocked Misfiring High mixture temperature Measuring signal failure Overload/output signal failure Generator overload/short circuit Generator over/undervoltage Generator over/underfrequency Generator asymmetric voltage Generator unbalanced load Generator reverse power High generator winding temperature Synchronising failure Knocking failure Warning functions with display:

Low jacket water temperature CPU battery failure Operational functions with display:

Ready to start Operation (engine running) Generator circuit breaker "CLOSED" Remote signals:

(volt free contacts) 1NO = 1 normally open 1NC = 1 normally closed 1 COC = 1 change over contact Ready for automatic start (to Master control) 1NO Operation (engine runs) 1NO Collective signal "shut down" 1NC Collective signal "warning" 1NC External (by others) provided command/status signals:

Engine demand (from Master control) 1NO


Single synchronizing Automatic

With voltage balance

For automatic synchronizing of the module with the generator circuit breaker to the grid by PLC- technology, integrated within the module control panel. Consisting of:

Lockable synchronizing mode selector switch, with positions "MANUAL - 0FF - AUTOMATIC" AUTOMATIC:

Automatic module synchronization, after synchronizing release from the control panel MANUAL:

Manual initiation of synchronizing by push button. Speed adjustment and closing of the circuit breaker is automatically controlled via microprocessor

OFF: Synchronization is disabled

Additional PLC hardware for the fully automatic synchronizing of each module, and monitoring of the "CIRCUIT BREAKER CLOSED" signal. Logic for monitoring of: Non-logic breaker positions Switch ON trouble Switch OFF trouble

Automatic synchronizing device to control the electronic speed governor adjustment, double voltmeter, double frequency meter and synchronoscope

Automatic voltage balancing Luminous push button GENERATOR CIRCUIT BREAKER OPEN / SELECT

To indicate synchronizing mode To indicate Generator circuit breaker closed For manual synchronizing selection with the synchronizing mode selector switch in the MANUAL

position For manual closing of the generator circuit breaker to the voltage free bus bar (first connection) with

synchronizing mode selector switch in the MANUAL position Luminous push button GENERATOR CIRCUIT BREAKER OPEN

To indicate Generator circuit breaker open To manually open the generator circuit breaker

Control switch Required relays for control and monitoring Voltage relay for monitoring of bussbar voltage (only for island operation) Operational indications for:

Generator circuit breaker CLOSED Generator circuit breaker OPEN Fault indications for:

Generator circuit breaker return signal fault Generator circuit breaker closing fault Generator circuit breaker opening fault Remote signals

(Volt free contacts)


Generator circuit breaker CLOSED 1 NO The following reference and status signals must be provided by the switchgear supplier:

Generator circuit breaker CLOSED 1 NO Generator circuit breaker OPEN 1 NO Generator circuit breaker READY TO CLOSE 1 NO Mains circuit breaker CLOSED 1 NO Mains circuit breaker OPEN 1 NO Mains voltage 3x 110V/v3 other measurement voltages available on request Bus bar voltage 3x 110V/v3 other measurement voltages available on request Genrator voltage 3 x 13,8 kV or 3x 110V/v3 other measurement voltages available on request Voltage transformers in star point with minimum 50VA, Class 1 The following volt free interface-signals will be provided by GE Jenbacher to be incorporated in

switchgear:

CLOSING/OPENING command for generator circuit breaker (permanent contact) 1 NO + 1 NC

Signal for circuit breaker undervoltage trip 1 NO Power supply and controls CO2 valve

1.11.03 Remote Data-Transfer with DIA.NE XT - HERMES

General

HERMES is the remote data transfer solution for DIA.NE XT. HERMES is available via three connection methods and two applications.

Connections methods

1.) Modem

Site - Customer connection via a Modem (analogue, ISDN, GSM).

Scope of supply

DIA.NE WIN Server (Industrial PC without display, keyboard or mouse, built into the control panel, including operating system)

Modem (analogue, ISDN, GSM) Customer Requirements

Modem (analogue, ISDN, GSM) in the customers PC Public telephone connection with connection port for the DIA.NE WIN Server (in the control panel)

including over-voltage protection corresponding to the local telecommunication regulations. Public telephone connection with connection port for the customers PC corresponding to the local

telecommunication regulations.

2.) LAN

Site - Customer connection via a local network.


Scope of supply


Ethernet Network card (10/100 BASE T)

Customer Requirements

Ethernet Network card (10/100 BASE T) Ethernet Cabling between the DIA.NE WIN Server the customers PC.

3.) Internet

Site Customer connection via secure Internet access See comments under Technical instruction TI 2300 - 0006 Scope of Supply


EthernetNetwork card (10/100 BASE T) FirewallAppliance with connection feasibility to a customer network with a maximum of 10 Hosts

(Installation and service by GE Jenbacher; during warranty period included, afterwards as a service package with costs) (built into the control panel)

Feature service package (access monitoring, clock synchronization for server) Customer Requirements

Broad band Internet access with at least two official IP addresses. Connection feasibility for the FirewallAppliance to the InternetRouter via Ethernet (RJ45 Connector, Network Address Translation (NAT) is not permitted)

Applications

1.) DIA.NE WIN

DIA.NE WIN is the Windows based man-machine interface for GE Jenbacher gas engines. The system offers extensive facilities for commissioning, monitoring, servicing and analysis of the site. The option DIA.NE WIN extends the visualization of DIA.NE XT with respect to user friendliness, historical analysis and remote use. Several service stations can be independently operated in parallel. The system consists of a central PC (DIA.NE WIN Server) which is built in to the control panel and one or more service stations (DIA.NE WIN Clients). The system runs on a Microsoft Internet Explorer platform.

Function

Service and monitoring, trend analysis, alarm management, parameter management, long-term data analysis, multi-user system, remote control, OPC (OLE for process control), print and export functions, operating data protocols, available in several languages.

Scope of supply

Software package DIA.NE WIN on the DIA.NE WIN Server DIA.NE WIN Client License (Right to access of the user to the server on site)

Customer requirements

Standard PC with keyboard, mouse and monitor (min. resolution 1024*768)


120 V supply for the customers PC Operating system Windows 98, Windows NT, Windows 2000 or Windows XP Microsoft Internet Explorer (min. Version 6.0) including Java support

2.) DIA.NE RMC (Option)

DIA.NE RMC (Remote Message Control) is the automatic alarm system for DIA.NE XT. DIA.NE RMC can fully automatically transmit essential operational information from the DIA.NE XT Alarm Management to a remote station. The messages can be forwarded to an e-mail address, fax machine or mobile phone (SMS). Furthermore the stored messages can be visualized at the remote station. The system consists of a central PC (DIA.NE WIN Server) which is built into the control panel and one or more customer remote stations.

Function

Automatically transfer of messages to the customer via email, fax or SMS. Display and printing of the messages (also distributed via LAN). Automatically and manually transfer of messages, trend data and operating data protocols.

Scope of supply

Software package DIA.NE message on the DIA.NE WIN Server Software package DIA.NE control and DIA.NE report on the remote station Only for connection method Internet:

FirewallAppliance for customer computer with connection feasibility to a customer network with a maximum of 10 Hosts (Installation and service by GE Jenbacher; during warranty period included, afterwards as a service package with costs)

Customer requirements

Standard PC with keyboard, mouse and monitor (min. resolution 1024*768) 120 V supply for the customers computer. Operating system Windows 2000 (Professional and Server), Windows XP Professional or

Windows Server 2003. Internet connection (provider account) for the case that messages from the RMC should be forwarded

to an email receiver (incl. SMS for mobiles and pagers). (Mobiles and pagers to be provided by the customer).

Customer fax software for message forwarding via fax Only for connection method Internet:

Broad band Internet access with at least two official IP addresses. Connection feasibility for the FirewallAppliance to the InternetRouter via Ethernet (RJ45 Connector, Network Address Translation (NAT) is not permitted)

1.20.01 Starting system

Starter battery:

2 x 2 piece Pb battery with 12 cells, 2 x 12 V, 400 Ah (according to DIN 72311), complete with cover plate, terminals and acid tester. Battery voltage monitoring:

Monitoring by an under voltage relay. Battery charging equipment:


Capable for charging the starter battery with I/U characteristic and for the supply of all connected D.C. consumers. Charging device is mounted inside of the module interface panel or module control panel. General data:

Power supply 3 x 320 - 550 V, 47 - 63 Hz max. power consumption 2120 W Nominal D.C. voltage 24 V(+/-1%) Voltage setting range 24V to 28,8V ( adjustable) Nominal current (max.) 2 x 40 A Dimensions ca. 10 x 5 x 5 inch (240 x 125 x 125 mm) Degree of protection IP20 to IEC 529 Operating temperature 32 F 140 F (0 C - 60 C) Protection class 1 Humidity class 3K3, no condensation. Natural air convection Standards EN60950,EN50178 UL/cUL (UL508/CSA 22.2)

Signalling: Green Led: Output voltage > 20,5V Yellow Led: Overload, Output Voltage < 20,5V Red Led: shutdown Control accumulator:

Pb battery 24 VDC/18 Ah

1.20.03 Electric jacket water preheating

Installed in the jacket water cooling circuit, consisting of: Heating elements Water circulating pump The jacket water temperature of a stopped engine is maintained between 133 F (56C) and 140F (60C), to allow for immediate loading after engine start.

2.00 Electrical equipment

Totally enclosed floor mounted sheet steel cubicle with front door wired to terminals. Ready to operate, with cable entry at bottom. Naturally ventilated. Protection: IP 40 external, NEMA 12 IP 10 internal (protection against direct contact with live parts) Design according to EN 60439-1 / IEC 60439-1 and ISO 8528-4. Ambient temperature 41 - 104 F (5 - 40 C), 70 % Relative humidity Standard painting: Panel: RAL 7035 Pedestal: RAL 7020


2.02 Grid monitoring device

Function:

For immediate disconnection of the generator from the grid in case of grid failures. Consisting of:

High/low voltage monitoring High/low frequency monitoring Specially adjustable independent time for voltage and frequency monitoring Vector jump monitoring or df/dt monitoring for immediate disconnection of the generator from the grid

for example at short interruptions Indication of all reference dimensions and adjustable parameters for normal operation and at the case

of disturbance over LCD and LED Adjusting authority through password protection against adjusting of strangers Scope of supply:

Digital grid protecting relay with storage of defect data, indication of reference dimensions as well as monitoring by itself. The 3 x 400/100 V voltage signal must be made available by the customer to the GE JENBACHER terminal strip.

4.00 Delivery, installation and commissioning

4.01 Carriage Ex works GE JENBACHER 4.02 Unloading Unloading, moving of equipment to point of installation, mounting and adjustment of delivered equipment on intended foundations is not included in GE Jenbacher scope of supply. 4.03 Assembly and installation Assembly and installation of all GE Jenbacher -components is not included in GE Jenbacher scope of supply. 4.04 Storage The customer is responsible for secure and appropriate storage of all delivered equipment. 4.05 Start-up and commissioning Start-up and commissioning with the GE Jenbacher start-up and commissioning checklist must be ordered separately. 4.06 Trial run After start-up and commissioning, the plant will be tested in an 8-hour trial run. The operating personnel will be introduced simultaneously to basic operating procedures. 4.07 Emission measurement (exhaust gas analyser) Emission measurement by GE Jenbacher personnel, to verify that the guaranteed toxic agent emissions have been achieved (costs for measurement by an independent agency will be an extra charge).


5.02 Factory tests and inspections

The individual module components shall undergo the following tests and inspections: 5.02.01 Engine tests Carried out as combined Engine- and Module test according to DIN ISO 3046 at GE Jenbacher test bench. The following tests are made at 100%, 75% and 50% load, and the results are reported in a test certificate: Engine output Fuel consumption Jacket water temperatures Lube oil pressure Lube oil temperatures Boost pressure Exhaust gas temperatures, for each cylinder 5.02.02 Generator tests Carried out on the premises of the generator supplier. 5.02.03 Module tests The engine will be tested with natural gas (Russian Natural gas with methane number 94). The technical data according to the specification can only be demonstrated to a certain extent with the available natural gas. Carried out as combined Engine- and Module test commonly with module control panel at GE Jenbacher test bench, according to ISO 8528, DIN 6280. The following tests are made and the results are reported in a test certificate: Visual inspection of scope of supply per specifications. Functional tests per technical specification of control system.

Starting in manual and automatic mode of operation Power control in manual and automatic mode of operation Function of all safety systems on module

Measurements at 100%, 75% and 50% load: Frequency Voltage Current Generator output Power factor Fuel consumption Lube oil pressure Jacket water temperature Boost pressure Mixture temperature Exhaust emission (NOx)

The module test for operating frequenzy 50 Hz and 6,3-6,6kV / 10,5kV-11kV will be carried out with the original generator, except it is not possible because of the delivery date. Then a test generator will be used for the module test. To prove characteristics of the above components, which are not tested on the test bench by GE JENBACHER, the manufacturers certificate will be provided.


5.03 Documentation

Preliminary documentation 60 days after receipt of a technically and commercially clarified order:

Module drawing 1) Technical diagram 1) Drawing of control panel 3) List of electrical interfaces 2) Technical specification of control system 2) Technical drawing auxiliaries (if included in GE Jenbacher-limit of delivery) 1)

At delivery:

Wiring diagrams 3) Cable list 3)

At start-up and commissioning (or on clients request):

Operating and maintenance manual 4) Spare parts manual 4) Operation report log 4)

Available Languages 1) DEU, GBR 2) DEU, GBR, FRA, ITA, ESP 3) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE 4) DEU, GBR, FRA, ITA, ESP, NLD, HUN, RUS, POL, TUR, CZE, SLOWEN, SLOWAK, SERB, SCHWED, ROM, PRT, NORWEG, LITAU, LETT, BULGAR, CHINA, DNK, ESTN, FIN, GRC, KROAT

APPENDIX B Appendix B: CHP Unit 2 Equipment Drawings

Drawing Index

Drawing Name Description Exhaust Purifier Sequence (to scale) Exhaust Purifier Sequence (to scale) PID Complete Thermal Schematic Around Engine

Site Plan Site plan of entire greenhouse complex showing location of Co-gen 2 Top view Co-gen 2 include plumbing Plan View with Plumbing

CEC grant map HNL Layout Plan View Schematic with Hot Water and Instrumentation COdiNox Housing Drawing COdiNox Housing Drawing Different views Co-gen 2 include plumbing 3 Views including Isometric Electrical Drawings Electrical Drawings Engine and Enclosure Plan View Engine P&ID Piping and Instrumentation Diagram

BY

REVISIONS Sheets

Of

Sheet

Date

Scale

Drawn

Job

12/29/11

N/A

JB

11067

3

PID-3

11

This drawing is proprietary and cannot be

reproduced or copied, in any form, without

expressed permission, in writing, from

CONTROL TECHNOLOGY.

FAX (760) 599-1815

CONTROL TECHNOLOGY

PHONE (760) 599-0086VISTA, CA 920832416 CADES WAY

PRELIMINARY

CENTRAL PLANTHOUWELING NURSERY

COMPLETION

JWTP

2

JWPI 2

JWMV

2

JWV

2

G

5"

DRN

6"

DRN

SET @ 50 PSIG

JWMV

1JWEJ

1

JWTI 2

JWEJ

2

POC

6"

G

JWPI 1

JWTI 1

POC

1JWTP

1

DRN

JWPRV

176.7 F.

JWV 1

6"

DESIGN 5,477,000 BTU/HR., 277 GPM, 127.7 F./162.2 F.

JACKET WATER LOOP; DESIGN 162.2 LWT/210 MAX.

4,321 KW, 12,470 VAC, 3, .80 PF, 226 FLA

6,023 BHP @ 77 F. AMBIENT, 13.8 KAIC

GE JENBACHER. #JMS-624

ENGINE GENERATOR #1

JWPRV

2JW

PI 6JWTP

8

JWV

8

DRN

JWEJ

6

6"

DRN

DRN

G

203.0 F.

6"

JWPF

1

JWMV

7

JWHB

1

JWMV

5

XXXX

AVERAGE FLUID TEMPERATURE 189.9 F.

6"

DRN

JWMV

8

JWEJ

5DRN

JWMV

6

JWTP

5

JWPI 5 G

JWV

7

JWMV

10

5"

DRN

JWAS

1 6"

6"

JWMV

11

110 P/GAL.

20" CLEAR

40" CLEAR

4-20mA

TURBINE

5"

JWFM

1FT

JWTI 5

JWMV

9JWAV

1

0-500 GPM

JWTI 6

JWAV

2

9,897,000 BTU/HR.

ENGINE EXHAUST FLOW

THERMAL DESIGN 676/104 F.

JWMV

13

JWBFP

1

SHUTDOWN

LOW PRESSURE

JWPI 7

60 PSIG

ICW SUPPLY

JWPR

1

3/4"

Preventer

Back flow

Set @50 PSIG

Regulator

Pressure

Set to Alarm

@ 40 PSIG

N.O.

JWPI 7

G

JWPRV

3

3/4"

GPS

JWAV

7

105 GALLON VERTICAL

PRESSURIZED EXPANSION TANK

WITH RUBBER BLADDER

DRN

JWMV

12

CHARGING VALVE

SET TO 50 PSIG

JWET

1

176.7 F.

73.4 F.

103.5 F.

100 F.

676 F.

RECOVERY COOLER

EHRC-I

EXHAUST HEAT

RECOVERY CONDENSER

EXHAUST HEAT (2)

EHRC-II

140 F.

INTERCOOLER

LUBE OIL

ENGINE

10,594 CFM (DRY), 9,512 CFM (WET)

EXHAUST

EXHAUST

248 F.

176.7 F.

ND-HT

COOLER

JACKET

POC

POC

JWV

5

FROM GREENHOUSE

5"

3

3 WAY

12

5"

77.0 F.

104.0 F.

SEE DRAWING # PID-4

TO GREENHOUSE

203 F.

1/2"

T

1/2" T

P

100

277 GPM

EXHAUST

676 F.

1,904 MBTU/Hr

350 GPM

SEE DRAWING PID4

JWMV

14

JWPS

1

JWMV

12

JWMV

13

147

TT

1JWCV

1/2"

T

1TT

TT 141

T1/2"

TT 3

6"

6"

5"

TO TT-147

4"

5"

4"

5"

6"

TO P-100

4"

430.6 GPM

1,511 MBTU/Hr

4,484 MBTU/Hr

106/20/12

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tara.tashiroSticky NoteProposed Location 2 for 3rd engine.

nderung

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

04.05.06

MIG

Urspr.

SER COdiNOx3 (UL Vers.)

2

Ers.f.

3

Ers.d.

4

Cover Sheet

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

2

1

HUG ENGINEERING

Im Geren 14

8352 Elsau

Schweiz

Tel.: +41 (0)52 368 20 20

Fax: +41 (0)52 368 20 10

Electrical Diagram

Equipment

El. Diagram Number

Responsible

Last Modification

Last Modified by

Last Page

Number of Pages

Location

Installation

:

:

:

:

:

:

:

:

:


SER_111u1_A-8835_b

MAL

23.01.13

DOF

84

23

Power Supply

Power Supply Line

Control Voltage

:

:

:

230V / 10A

L + N + PE / 1.5mm2

24VDC

nderung

1

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

23.01.13

MAL

Urspr.


2

Ers.f.

3

Ers.d.

4

Page Index

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

3

2

Page Page Title Date Drawn

1

2

3

4

10

11

20

21

30

36

40

41

50

51

52

60

61

62

80

81

82

83

84

Cover Sheet

Page Index

Information

Terminalblocks

Main Power Supply Compressor, Air Conditioner

230V Drives

24VDC Power Supply

Peltier Cooler

PLC Power Supply

Feed Forward

Module 1 Dig. Inputs 0.0..0.7

Module 1 Dig. Inputs 1.0..1.7

Module 2 Dig. Outputs 0.0..0.7



Module 0 (extension) Analogue Inputs

Module 1 (extension) Analogue Inputs

Module 3 (extension) Analogue Outputs

230VAC Connections Cable Plan

24V Connections Cable Plan

24V Connections Cable Plan

Analogue Signals Cable Plan

Feed Forward Cable Plan

04.05.06

23.01.13

04.05.06

13.03.12

28.02.07

16.07.09

15.03.12

28.01.09

13.03.12

13.03.12

13.03.12

13.03.12

13.03.12

13.03.12

13.03.12

17.01.13

17.01.13

23.01.13

27.03.07

27.03.07

13.05.09

13.03.12

14.05.09

MIG

MAL

MIG

MAL

MIG

MIG

MAL

MIG

MIG

BEN

MIG

MIG

MIG

MIG

MIG

MAL

MAL

DOFR

BEN

BEN

BEN

MAL

BEN

nderung

2

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

04.05.06

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Information

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

4

3

Wire Colour Definition

green-yellow

black

red

light blue

violet

dark blue

white

orange

Drahtfarben

grn-gelb

schwarz

rot

hellblau

violett

dunkelblau

weiss

orange

protective earth / ground

load circuit

control voltage AC

neutral AC

control voltage 24VDC

control voltage 0VDC

analogue signal

external voltage

Schutzleiter / Erde

Laststromkreise

Steuerspannung AC

Neutralleiter

Steuerspannung 24VDC

Steuerspannung 0VDC

Analogsignal

Fremdspannung

Options

Optionen

nderung

3

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MAL

Urspr.


2

Ers.f.

3

Ers.d.

4

Terminalblocks

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

10

4

X10

X11

X12

X13

X14

X20

X21

X22

X23

X24

X25

X26

X31

X40

X50

X30

Terminalblocks

Feed in

230V local

230V remote

230V swivel plate bottom

230V swivel plate top

0V distribution

24V distribution

24V digital input signals

24V digital output signals

24V dig. outputs swivel plate

24V distribution swivel plate

peltier cooler with fan

analogue output signals

potential free contacts

feed forward

analogue input signals

X10

X11

X12

X13

X14

X20

X21

X22

X23

X24

X25

X26

X31

X40

X50

X30

Klemmenleisten

Einspeisung

230V lokal

230V entfernt

230V Schwenkplatte unten

230V Schwenkplatte oben

0V-Verteilung

24V-Verteilung

24V Digitaleingnge

24V Digitalausgnge

24V Digitalausgnge Schwenkplatte

24V-Verteilung Schwenkplatte

Peltier-Khler mit Ventilator

Analogausgnge

potentialfreie Kontakte

Strgrssenaufschaltung

Analogeingnge

nderung

4

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

28.02.07

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Main Power Supply

Compressor, Air Conditioner

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

11

10

X10 L1 L2/N

230V 50/60Hz

min. 10A 1.5mm2

Feed in

Einspeisung

PEPE

4A

F1021

2

K50150.1

12

11

X11 1

M3 ~0.35kW

3.9A

M102

U V W

PE

14

2

Compressor

Kompressor

3

4

4

A104

4A

F1041

2

L1 N

Cooling Unit

Schrank-Klimagert

3

4

PE

/11.0L1/11.0N

/11.0PE

nderung

10

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

16.07.09

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

230V Drives

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

20

11

10.9/L110.9/N

10.9/PE

K50250.2

12

11

X12 1

X5 1

M

~M111

L N

PE

4A

F1111

2

14

Booster Pump

Vorlaufpumpe

2

2

3

4

3

3

Reactant Tank

Reaktionsmitteltank

/20.0L11/20.0N11

K50750.7

12

11

4

X4 1

M3 ~

M113

rd ye bl

14

2

Injector Drive

Dsenantrieb

0.27uF

C113

K50850.8

12

11

5

3

14

6

4

7

5

Dosing Box

Dosierbox

K50350.3

12

11

X13 1

M

~M115

14

Condensate

Pump 1

Kondensatpumpe 1

2 3

M

~M116

Condensate

Pump 2

Kondensatpumpe 2

K50450.4

12

11

X14 1

M

~M117

14

Sampling Gas

Pump Control

Messgaspumpe

Regelung

2 7

K50550.5

12

11

3

M

~M118

14

Sampling Gas

Pump Emission

Messgaspumpe

Emissionsmessung

4 7

K50650.6

12

11

5

M

~M119

14

Purge Gas

Pump

Splgaspumpe

6

/20.0

PE

8

nderung

11

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

15.03.12

MAL

Urspr.


2

Ers.f.

3

Ers.d.

4

24VDC Power Supply

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

21

20

11.3/L1111.3/N1111.9/PE

G20124V100W

L N

V+ V-

X21

30.2/24V1

30.2/24V2

X20

30.3/0V1

40.0/24V3

30.2/0V2

41.4/24V4

30.3/0V3

41.5/24V5

24VDC Power Supply

24VDC Speisung

PE

30.4/0V4

21.1/24V6

30.5/0V5

36.0/24V7

50.0/0V6

30.8/24V8

51.7/0V7

52.5/0V8

/36.5PE

41.0/0V9

30.6/0V10

60.6/0V11

36.0/0V12

30.7/0V13

62.1/0V15

X25

41.7/24V20

60.0/24V21

nderung

20

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

28.01.09

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Peltier Cooler

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

30

21

20.2/24V6

52.9/ 0V609

/51.1

K511_A1

24VDC/3A

K511

A1

11

A2

14

A211

/51.1

K511_A2

X26 1

TEM+

2

TEM-

Peltier Cooler

with Fan

Peltier-Khler

mit Ventilator

F+ F-

nderung

21

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

PLC Power Supply

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

36

30

A300

Run

Stop

Com/PGU

M1

M2

S-Net/MPI

Batt. Module

USB

0

Ethernet

PCD3.R600

/20.2

0V2

D /D

1

16

17

19

INT1

INT0

WD

20.1/24V2

PCD3.E165

WD

24V

20.1/24V1

GND

20.2/0V1

/20.2

0V3

/36.0RS485/+/36.0RS485/-

2

16

17PE

1.5mm2 to Chassis

1.5mm2 auf Gehuse

PCD3.A465

Saia PCD3.M5547

/20.2

0V4

3

8

9

PCD3.A400

A305

/20.2

0V5

Saia PCD3.C100

0

9

PCD3.W340

/20.3

0V10

1

9

PE

1.5mm2 to Chassis

1.5mm2 auf Gehuse

PCD3.W340

2

/20.4

0V13/20.3

24V8

3

8

9

PCD3.W610

nderung

30

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

BEN

Urspr.


2

Ers.f.

3

Ers.d.

4

Feed Forward

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

40

36

20.2/24V720.4/0V12

30.3/ RS485/+30.3/ RS485/-

A361

+

RS232

- S

RS485Jumper

220Ohm

Lo

Gateway for feed forward

Schnittstelle fr

Strgrssenaufschaltung

Grd

CAN

Hi

Jumper

120Ohm

+

24VDC

-

TerminalBox

20.3/PE

B365

Sensor

X50 1

X164 1

X165 1

24V

2

2

2

0V

Raw gas NOx sensor

Rohgas NOx - Sensor

3

3

3

CANLow

4

4

4

CANhigh

5/PE

5

5

120 Ohm

R366

nderung

36

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Module 1

Dig. Inputs 0.0..0.7

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

41

40

20.2/24V3

Engine Control / Climate Computer

Motorsteuerung / Klimacomputer

Module 1

PCD3.E165

X22 1

jumper if not used

Br

cke wenn nicht verwendet

Enable Signal

Freigabesignal

0

I0.0

2 3

Engine Running

Motor luft

1

I0.1

4 5

Load Curve 2

Selected

Lastkurve 2

angewhlt

2

I0.2

6 7

CO2-Request

CO2-Anforderung

3

I0.3

8

A102

Temperature

Monitoring SCR

9

X 61

Temperature

SCR OK

Temperatur

SCR i.o.

4

I0.4

10

X 62A102

Temperature

Monitoring Oxi-Box

11

X 61

Temperature

Oxi-Box OK

Temperatur

Oxi-Box i.o.

5

I0.5

12

X 62

Reactant Tank

Reaktionsmitteltank

13

X5 10

B407

Reactant Tank

Level OK

Reaktionsmittel-

tankniveau i.O.

6

I0.6

14

11

Dosing Box

Dosierbox

15

X4 12

PB4083

2

Air Pressure

Dosing Box OK

Luftdruck

Dosierbox i.O.

7

I0.7

16

13

/41.024V3

nderung

40

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Module 1

Dig. Inputs 1.0..1.7

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

50

41

40.9/24V3

20.3/0V9

B411

Dosing Box

Dosierbox

X22 17

+ -

FQ

Module 1

PCD3.E165

X4 14

18

15

Digmesa

Flow Meter

Digmesa

Durchflussmesser

16

8

I1.0

21

1

1.3kOhm

R411

2

19

Engine Control

Motorsteuerung

20

CO2-Release

Monitoring

CO2 Freigabe

berwachung

9

I1.1

22 23

Ethene OK

Ethen OK

10

I1.2

24

/20.2

24V4

B414

11

I1.3

/60.324V3

/52.10V9

Temperature Con-

trol Cabinet OK

Temperatur

Steuerung i.O.

/20.2

24V5

S41513

14

12

I1.4

System

On / Off

System Ein / Aus

S41613

14

13

I1.5

Alarm Ack-

nowledge

Strung

quittieren

/20.5

24V20

PB4173

1

14

I1.6

Pressure

Path 1

Druck Pfad 1

PB4183

1

15

I1.7

Pressure

Path 2

Druck Pfad 2

nderung

41

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Module 2

Dig. Outputs 0.0..0.7

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

51

50

20.3/0V6

Module 2

PCD3.A465

0

Q0.0

14

12 11 10.2

24V

K501A1

A2

Compressor

Off

Verdichter aus

1

Q0.1

14

12 11 11.1

24V

K502A1

A2

Booster Pump

Vorlaufpumpe

2

Q0.2

14

12 11 11.5

24V

K503A1

A2

Condensate

Pumps

Kondensatpumpen

3

Q0.3

14

12 11 11.7

24V

K504A1

A2

Gas Pump

Control Path

Messgaspumpe

Regelung

4

Q0.4

14

12 11 11.8

24V

K505A1

A2

Gas Pump

Emission Path

Messgaspumpe

Emission

5

Q0.5

14

12 11 11.9

24V

K506A1

A2

Purge Gas

Pump

Splgaspumpe

6

Q0.6

14

12 11 11.3

24V

K507A1

A2

Injector Drive

Turn

Drehantrieb

Dse drehen

7

Q0.7

14

12 11 11.3

24V

K508A1

A2

Injector Drive

Turn to Inject

Drehantrieb Dse

drehen nach Eindsen

/51.00V6

nderung

50

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Module 2


5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

52

51

50.9/0V6

Module 2

PCD3.A465

8

Q1.0

21.2/K511_A1

/21.2

K511_A2

Peltier

Cooler

Peltier-Khler

K512.2

12

11

X40 1

9

Q1.1

14

12 11 .2

24V

K512A1

A2

14

System OK

No Alarm

System i.O.

keine Strung

2

10

Q1.2

Spare

Reserve

K514.4

12

11

5

11

Q1.3

14

12 11 .4

24V

K514A1

A2

14

CO2-Release

CO2-Freigabe

6

K515.5

12

11

7

12

Q1.4

14

12 11 .5

24V

K515A1

A2

14

Coditheen-

Release

Coditheen Freigabe

8

K516.6

12

11

9

13

Q1.5

14

12 11 .6

24V

K516A1

A2

14

No Common

Warning

keine

Sammelwarnung

10

20.3/0V7

14

Q1.6

greengrn

H513

System on

System ein

15

Q1.7

redrot

H514

Alarm

Strung

nderung

51

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MIG

Urspr.


2

Ers.f.

3

Ers.d.

4

Module 3


5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

60

52

Module 3

PCD3.A400

Dosing Box

Dosierbox

41.4/0V9

0

Q2.0

X23 1

X4 10

Y521

Dosing Valve

Dosierventil

2

11

1

Q2.1

3

Spare

Reserve

4

2

Q2.2

Spare

Reserve

3

Q2.3

Spare

Reserve

20.3/0V8

4

Q2.4

X24 1

Y525

X24 2

Valve Path 1

Ventil Pfad 1

5

Q2.5

3

Y526

4

Valve Path 2

Ventil Pfad 2

6

Q2.6

5

Y527

6

Valve Emission

Measuring

Ventil Emissions-

messung

7

Q2.7

7

Y528

8

Valve Emission

Path

Ventil Emissionspfad

/21.10V609

nderung

52

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

17.01.13

MAL

Urspr.


2

Ers.f.

3

Ers.d.

4

Module 0 (extension)

Analogue Inputs

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

61

60

20.6/ 24V21


PCD3.W340

B6014..20mA

+

-

NO Cell 1

NO-Zelle 1

0

IW256

B6024..20mA

+

-

NO Cell 2

NO-Zelle 2

1

IW258

/61.024V602

41.4/24V3

B6034..20mA

Converter

Reaktor

X30 1

+

-

Pressure across

Converter

Druck ber

Reaktor

2

IW260

2

B6044..20mA

3

+

-

Temperature

after Oxi-Box

Temperatur

nach Oxi-Box

3

IW262

4

B6054..20mA

5

+

-

Temperature

after Converter

Temperatur

nach Reaktor

4

IW264

6

24V3

4..20mA

Engine Control / Climate Computer

Motorsteuerung / Klimacomputer

/20.4

0V11

7

-

+

CO2-Signal

CO2-Signal

5

IW266

8

4..20mA

9

-

+

Load Signal

Lastsignal

6

IW268

10

7

IW270

B608

Temperature

Peltier Cooler

Temperatur

Peltier-Khler

8

COM

nderung

60

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

17.01.13

MAL

Urspr.


2

Ers.f.

3

Ers.d.

4


Analogue Inputs

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

62

61

60.2/ 24V602


PCD3.W340

B6114..20mA

+

-

NO2 Cell 1

NO2-Zelle 1

0

IW272

B6124..20mA

+

-

NO2 Cell 2

NO2-Zelle 2

1

IW274

Spare

Reserve

2

IW276

Spare

Reserve

3

IW278

Spare

Reserve

4

IW280

Spare

Reserve

5

IW282

Spare

Reserve

6

IW284

Spare

Reserve

7

IW286

nderung

61

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

23.01.13

DOFR

Urspr.


2

Ers.f.

3

Ers.d.

4


Analogue Outputs

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

80

62


PCD3.W610

20.4/0V15

0

QW264

X31 1

Analogue output Res1

4 - 20 mA

Analogausgang Res1

4 - 20 mA

2

1

-

2

QW266

3

Analogue output Res2

4 - 20 mA

Analogausgang Res2

4 - 20 mA

4

3

-

Customer system

Analogous signal:

Temperature after

Oxi-Box

4-20mA = 0-1000C

Kundensystem

Analogsignal:

Temperatur nach

Oxi-Box

4-20mA = 0-1000C

4

QW268

5

Analogue output

4 - 20 mA

Temperature after Oxi-Box

Analogausgang 1

4 - 20 mA

Temperatur nach Oxi-Box

6

5

-

Customer system

Analogous signal:

Urea consumption

4-20mA = 0-20liter

Kundensystem

Analogsignal:

Harnstoffverbrauch

4-20mA = 0-20Liter

6

QW270

7

Analogue output

4 - 20 mA

Urea consumption

Analogausgang 2

4 - 20 mA

Harnstoffverbrauch

8

7

-

nderung

62

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

27.03.07

BEN

Urspr.


2

Ers.f.

3

Ers.d.

4

230VAC Connections

Cable Plan

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

81

80

Fuse Panel

Customer

Sicherungs-

tableau Kunde

X10:L1

1

1

3 x 2.5mm2

X10:N

2

2

X10:PE

PE

PE

Terminals Control Cabinet / Klemmen Schaltschrank

Reactant Tank

Booster Pump

Reaktionsmitteltank

Vorlaufpumpe

X12:1

1

1

X5:1

3 x 1.5mm2

X12:2/N

2

2

X5:2

X12:3/PE

PE

PE

X5:3

Dosing Box

Injector Drive

Dosierbox

Drehantrieb

X12:4

1

1

X4:1

X12:5

2

4 x 1.5mm2

2

X4:3

X12:6/N

3

3

X4:4/N

X12:7/PE

PE

PE

X4:5/PE

nderung

80

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

27.03.07

BEN

Urspr.


2

Ers.f.

3

Ers.d.

4

24V Connections

Cable Plan

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

82

81

Dosing Box

Valve, Pressure Switch

Dosierbox

Ventil, Druckschalter

X23:1

1

1

X4:10

X23:2

2

4 x 0.75mm2

2

X4:11

X22:15

3

3

X4:12

X22:16

4

4

X4:13

Dosing Box

Flow Meter

Dosierbox

Durchflussmesser

X22:17

1

1

X4:14

3 x 0.75mm2

X22:18

2

2

X4:15

X22:21

3

3

X4:16


Bridge if

not used

Brcke wenn

nicht verwendet

Engine Control

Enable Signal

Motorsteuerung

Freigabesignal

X22:1

1

2 x 0.75mm2

1

X22:2

2

2

Engine Control

Engine Running

Motorsteuerung

Motor luft

X22:3

1

2 x 0.75mm2

1

X22:4

2

2

Engine Control

Load Curve 2

Motorsteuerung

Lastkurve 2

X22:5

1

2 x 0.75mm2

1

X22:6

2

2

Engine Control

CO2-Request

Motorsteuerung

CO2-Anforderung

X22:7

1

2 x 0.75mm2

1

X22:8

2

2

nderung

81

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.05.09

BEN

Urspr.


2

Ers.f.

3

Ers.d.

4

24V Connections

Cable Plan

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

83

82

Temperature

Monitoring OXI-Box

Temperatur-

berwachung OXI-Box

X22:9

1

2 x 0.75mm2

1

A102:X61

X22:10

2

2

A102:X62

Temperature

Monitoring SCR

Temperatur-

berwachung SCR

X22:11

1

2 x 0.75mm2

1

A102:X61

X22:12

2

2

A102:X62

Reactant Tank

Level Switch

Reaktionsmittel-

niveauschalter


X22:13

1

2 x 0.75mm2

1

X5:10

X22:14

2

2

X5:11

Engine Control

System OK

Motorsteuerung

System i.o.

X40:1

1

2 x 0.75mm2

1

X40:2

2

2

Engine Control

CO2-Release

Motorsteuerung

CO2-Freigabe

X40:5

1

2 x 0.75mm2

1

X40:6

2

2

Engine Control

Coditheen-Release

Motorsteuerung

Coditheen-Freigabe

X40:7

1

2 x 0.75mm2

1

X40:8

2

2

Engine Control

No Common Warning

Motorsteuerung

Keine Sammelwarnung

X40:9

1

2 x 0.75mm2

1

X40:10

2

2

nderung

82

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

13.03.12

MAL

Urspr.


2

Ers.f.

3

Ers.d.

4

Analogue Signals

Cable Plan

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

84

83

P-Sensor

Converter

DruckSensor

Reaktor

X30:1

1

2 x 0.75mm2

1

B603:+

X30:2

2

2

B603:-

Thermocouple

after Oxi-Box

Thermoelement

nach Oxi-Box

X30:3

1

2 x 0.75mm2

1

B604:+

X30:4

2

2

B604:-

Thermocouple

after Converter

Thermoelement

nach Reaktor


X30:5

1

2 x 0.75mm2

1

B605:+

X30:6

2

2

B605:-

Engine Control

CO2-Signal

Motorsteuerung

CO2-Signal

X30:7

1

2 x 0.75mm2

1

X30:8

2

2

Engine Control

Load-Signal

Motorsteuerung

Lastsignal

X30:9

1

2 x 0.75mm2

1

X30:10

2

2

Thermocouple

befor Converter

Thermolelment

vor Reaktor

X30:9

1

2 x 0.75mm2

1

X30:10

2

2

X31:1

1

Analogue outputs

Analoge Ausgnge

X31:2

1

X31:3

2

2

5 x 0.75mm2

X31:4

3

X31:5

3

4

X31:6

5

X31:7

4

X31:8

5

nderung

83

0

Datum Name

Urspr.

Bearb.

Name

Norm

1

04.05.06

14.05.09

BEN

Urspr.


2

Ers.f.

3

Ers.d.

4

Feed Forward

Cable Plan

5 6

SER_111u1_A-8835_b

7 8

=

+

9

Bl.

84 Bl.

84

Terminalbox

NOx-Sensor

Klemmbox

NOx-Sensor

X50:1

1

1

X51:1

2 x 2 x 0.75mm2

shielded / abgeschirmt

X50:2

2

2

X51:2

X50:3

3

3

X51:3

X50:4

4

4

X51:4

APPENDIX C Appendix C: Legal and Regulatory Documents

Index of Agreements

Name Description

Operating Permit 14_04_08 Ventura County air Pollution Control Districts Permit to Operate

Authority to Construct 9-21-2011 Ventura County air Pollution Control Districts Authority to Construct AB 1613 PPA Executed Power Purchase Agreement

Application for Limited Exemption from CARB Signed Application for Limited Exemption from Cap and Trade Generator Interconnection Agreement Utility Interconnection Agreement

Ventura County 669 County Square Drive tel 805/645-1400 Michael VillegasAir Pollution Ventura, California 93003 fax 805/645-1444 Air Pollution Control OfficerControl District www.vcapcd.org

PERMIT TO OPERATE 1J !ltNumber 08132 iIJ) 1

Valid July 1, 2014 to June 30, 2015

This Permit Has Been Issued To The Following:

Company Name / Address: Facility Name / Address:

Houwelings Nurseries Houwelings Nurseries645 W. Laguna Rd. 645 W. Laguna Rd.Camarillo, CA 93012 Camarillo, CA 93012

Permission Is Hereby Granted To Operate The Following:

This permit has been issued pursuant to Rule 35, Elective EmissionLimits, and therefore is not subject to Rule 33, Part 70 Permits. Asrequired by Rule 35.B.1, the permit and permitted emissions includeemission units exempt from permit pursuant to Rule 23, Exemptions FromPermit

Cogeneration Plant, to provide electricity and heat to tomato growingoperation and electricity to SCE grid; and to provide gaseous carbondioxide as fertilizer for tomato greenhouses. The engines areexhausted to the greenhouses or to the atmosphere.

3 - 6023 BHP GE Jenbacher Natural Gas Engines, Model JMS624-GS-N.L HOl, Lean Burn, 4-Stroke, equipped with a HugEngineering Selective Catalytic Reduction (SCR) Unit with ureainjection and oxidation catalyst, each powering a 4.34 MWgenerator (Cogens 1, 2, and 3)

Natural Gas Fired Boilers, used for backup heating of greenhouses

4 - 30.3 MMBTU/hr Saskatoon Boilers, Model VWG-1250, SerialNos. 2892, 2897, 2909, and 2910, equipped with a Vitothermburner, Model VGQI/s-1200/FRQ/M/AF (exempt per Rule 23.J.16 -agricultural operation)

Emergency Use Diesel Engines, emergency electricity generators forgreenhouses

1 - 2206 BHP Caterpillar Diesel Engine, Model 3512CDITA, SerialNo. EBGOO

Appendices A-E

Documents

Transcript of Appendices A-E