API510_Aug16

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API 510

PRESSURE VESSEL INSPECTORCERTIFICATION PREPARATION PROGRAMCOURSE DURATION: 7 DAYS

An intensive course with daily homework & a final exam (similar to API 510 exam); special

emphasis on the use of related codes & calculations. Study Guide is provided for pre-class study.

COURSE DESCRIPTION

The API 510 Pressure Vessel Inspector Certification Preparation program is designed toequip individuals with broad knowledge base relating to maintenance, inspection,

repair, and alteration of pressure vessels.

This program is produced by MSTS Inspection Training Services in Oklahoma, U.S.

All instructors trained by Mark Smith (Master Trainer of MSTS) are selected for their

technical and “wake-ability” skills. (“Wake-ability” – the ability to minimize snores

during long, boring technical training.) Our students generally have a 90% passing rate.

This program benefits employers and the industry as a whole by helping to:

Improve management control of process unit operation, repair, and

maintenance Reduce the potential for inspection delays

Provide a continued high level of safety through the use of highly specialized and

experienced inspectors

Mark Smith Master Trainer from

MSTS Training Services

REACH US Today for Greater Safety, Quality, Reliability, Productivity, ProfitabilityHRD Approved “Class A” Training Provider (since Year 2002). Registered with Ministry of Finance

HRDFClaimable

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LAST UPDATED 27-01-2016

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PREPARE YOURSELF TO BE ACERTIFIED API 510 INSPECTOR!

COURSE OBJECTIVESThe course provides participants with the knowledge necessary to:

✓ Successfully pass the API 510 Pressure Vessel Inspector

certification exam

✓ Effectively use major codes: ASME B&PV & Sections V, VIII, & IX

✓ Perform all basic piping calculations needed for the API exam

(e.g. tmin, test pressure, MAWP, static head, MDMT, corrosionrates, remaining life, etc.)

✓ Use API’s requirements during inspection, repairs, and

alterations of pressure vessels

✓ Review welding procedures (WPS/PQR) and welder performance

qualifications (WPQ)

COURSE OUTLINEDAY 1

1) Welcome & Introduction

2) ASME B&PV Section VIII – Vessel Fabrication Code

Learn how to successfully use this Code:

Purpose of the Code

Scope of the Code

Organization of the Code

Qualification requirements specified by the Code

Roles specified by the Code

Key terms discussed in the Code

Tips on how to find needed information in the Code

3) API 510 Sections 1-4

Purpose or API 510

Scope of API 510

Responsibilities defined in API 510

Tips on how to memorize important information from API 510

Evening Session:

Section VIII Homework

Use the Code to answer typical questions found in the API exam

API 510 Pressure Vessel Inspector Certification Preparation Program

www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720

No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

WHO SHOULD ATTEND?

Des igned for pressure

equipment inspectors and

engineers working in refineries,

chemical & industrial plants,

gas plants, pipeline terminals,

and oil fields.

Inspection / Mechanical

Engineer Asset Integrity Engineer

Material & Corrosion

Engineer

DOSH Officer

Welding Inspector

Project Engineer

QA /QC / NDT Engineer

Quality / Safety Coordinator

Static Engineer, Technician

No required class pre-requisites.However, if you wish to pursuethe API Certification Exam, aminimal years of experience onsubject matter is requireddepending on your educationalqualifications.

Please refer to the ExamQualification Requirements at:

www.api.org/icp

http://www.api.org/icphttp://www.api.org/icp

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DAY 2

1) Review Homework from Day 1

2) ASME B&PV VIII – Key Concepts

Vessel MAWP

Vessel Part MAWP

Stresses – Longitudinal and Circumferential

Types of Joints, Weld Joint Categories

Amount of RT – Full or Spot

RT Factors

3) ASME B&PV VIII – Calculations & Charts

Learn how to successfully determine the following:

Static Head Pressure

Vessel MAWP

Joint Efficiency

Minimum Thickness for a Cylindrical Shell

Evening Session:


Practice all Calculations covered in class

DAY 3 1) Review homework from Day 2

2) ASME B&PV VIII – Key Concepts

Pressure Testing cautions & requirements

The significant of a brittle fracture

3) ASME B&PV VIII – Calculations & Charts


Minimum Thickness for a Formed Head

Minimum Thickness for a Flat Head

Vessel Part MAWP for Shell and Formed Heads

Hydrotest Test Pressure

Pneumatic Test Pressure

Vessel MDMT

Acceptance criteria for Impact Tests

Maximum Allowable External Pressure for a Shell

Evening Session:





BONUS !!!

Color tabs checklists &

Technical TrainingPasses will be provided


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DAY 4

1) Review homework from Day 3

2) ASME B&PV VIII –Key Concepts

Fillet weld terms

Principles of nozzle reinforcement

3) ASME B&PV VIII - Calculations & Charts


Minimum size of nozzle fillet welds

Nozzle reinforcement

4) API 510 Sections 5-6

Corrosion Mechanisms

Fitness for Service Evaluations

Inspection Types and Requirements, Inspection Intervals

Pressure Testing Requirements

Inspection of Relief Devices

Evening Session:



DAY 5


2) ASME B&PV Section IX - Welding Code

Purpose of the Code

Roles of the Inspector

Organization of the Code

Welding Positions – Test and Field

Testing Requirements and Acceptance Criteria

Welder Qualification Process and Restrictions

Weld Procedure Qualification Process and Restrictions

3) Review and Evaluate a WPQ (Welder Performance

Qualification)

4) Review and Evaluate a WPS (Welding Procedure

Specification) and the associated PQR (Procedure

Qualification Record)

Evening Session:

Section IX Homework

Open and Closed book Quiz, evaluate 2 WPQ’s, and 1 WPS/PQR




COURSE DUR ATION

7 Days Training

DAILY SCHEDULE

8:30am - 5:30pm (Workshop)

6:00pm - 7:30pm

(Evening session - Optional)

ITEMS TO BRING

Calculator

Lots of Questions

A “CAN-DO” Attitude

Codes/Standards (in hardcopy)

* Please refer to 510Publications Effectivity Sheet athttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=en

Stationeries such as pen and

highlighter will

be provided.

http://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=enhttp://www.api.org/~/media/Files/Certification/ICP/ICP-Certification-Programs/510_PublicationsEffectivitySheet_May%202016_final%2012-9-2015.pdf?la=en

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DAY 6


2) API 510 Section 7

Repairs & Alterations Requirements

PWHT Alternatives

Inspector & Engineer Roles

Re-rating Requirements

3) ASME B&PV Section V – NDE

Purpose of the Code

Organization in the Code

Tips on hoof the Code

RT Techniques

Purpose & Selection of IQI’s

RT Film Density Requirements

Key terms discussed w to find needed information in the Code

Evening Session:

Section V Homework

Open and Closed book Quiz, API 510 Quiz

DAY 7


2) API 576 – Relief Devices

Types of Relief Devices

Purpose & operation of Balanced Bellows Relief Devices

Purpose & operation of Pilot Operatored Relief Devices

Tips on how to study this document

3) API 572 – Inspection of Vessels


4) Chap 2 – Conditions causing Deterioration


5) Practice Exam – Exam is similar to the API 510 exam




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TRAINER’S PROFILE

LUTZ SEIBT

SPECIAL SKILLS

✓

Inspector for periodical inspection

& certification of

Pressure vessels, Steam boilers,

Piping Systems

Cranes, Hoisting equipment,

Hoisting equipment of lifeboats

✓ Inspector for third party & welding

inspection and QA/QC inmanufacturing / construction of

Pressure vessels, Steam boilers,

Piping Systems

COURSES CONDUCTED

API 510 Pressure Vessel Inspector

API 570 Piping Inspector

API 577 Advanced Welding

Inspection & MetallurgyProfessional cum IDC Welding

Inspector

ASME IX “Welding Qualification”

ASME VIII Division 1 “Pressure

Vessel”

European Pressure Equipment

Directive (PED) 97/23/ECSimplified

IDC Piping Specialist - Part 1:

ASME B31.3 Process Piping

Leak or Pressure Testing of

Pressure Equipment

Material Certificates (EN10204 /

EN10168 / ISO10474)

Welding & NDT Symbols (AWS /

ISO Code)

Lutz Seibt has more than 20 years hands-on experience as

an Authorized Inspector and Auditor acc. to GermanPressure Vessel (AD Merkblaetter), Boiler (TRD) and

Storage Tanks Codes, Pressure Equipment Directive (PED),

Transportable Pressure Equipment Directive (TPED) and

European Construction Material Directive; 9 years out of it

within TUV’s International Business Unit in Asia Pacific.

He has conducted numerous training sessions related to Pressure

Equipments (based on American and European standards) in

Malaysia, Singapore, Korea, China, Thailand and Vietnam.

TECHNICAL QUALIFICATIONS

✓ Certified International Welding Engineers (International

Institute of Welding - IIW, Germany)

✓ Certified API 510 Pressure Vessel Inspector

✓ Certified API 570 Piping Inspector

✓ Certified API 577 Advanced Welding Inspection & Metallurgy

Professional

✓ Certified Pedestal Crane Inspector acc. to API RP 2D

(Cranetech Training & Inspection, Inc., USA)✓

Certified Safety Engineer (Fachhochschule Frankfurt,

Germany)

✓ Environmental Auditor (Technical Academy Esslingen,

Germany)

✓ Bachelor Degree – Motor Vehicle Engineering

http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577http://www.api.org/certification-programs/individual-certification-programs-icp/icp-certifications/api-577

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TRAINER’S PROFILE

LUTZ SEIBT

TESTIMONIALS

It was an excellent program conducted by a very experienced tutor.

The discussion topics were directly related to my work scope and

responsibilities & helpful and recommended this course to any

inspection personnel.

E. KannanDiscipline Head, Inspection Execution, Sarawak Shell Bhd

As always the course has been conducted to an excellent standard

and the learning very much tuned to actual work environments.

Very much recommended to all levels of the engineering community.

Pg Hassanal ASBPHM PutehUtilities Plant Inspector, Brunei LNG Sdn Bhd

What I like most about the Training is the SIMPLIFICATION.

P.GovalupillayManaging Director, PT. Atmindo (Indonesia)

Before I attend this Training, my knowledge about the pressure

vessel code is very poor. Now, I am SELF-MOTIVATED to know

more about ASME, quite interesting.

Adi SetiawanEngineer, PT. Atmindo (Indonesia)

The course was conducted successfully and I believe it helps me in

having a better understanding of ASME IX "Welding Qualification".

Ir Mohd Rosli SalimInspector Engineer, Petronas Penapisan (Melaka)

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FINANCE DEPARTMENT CONTACT DETAILS

Name : ________________________________Email : ________________________________Job Title : ________________________________

Direct Line: ______________________

METHOD OF PAYMENT (Please tick your preferred option)

[ ] BY CASH * 50% down payment is required in order to secure the seat.

[ ] BY CREDIT CARD* 50% down payment is required in order to secure the seat.* Visa/Master card only. 2% surcharge based on total invoice value.

[ ] BY CHEQUE* Made payable to IDC Training House Sdn Bhd.* Cheque payment will only be accepted if received NOT LESS than 7

working days before training date. Full prepayment via cheque will onlybe acknowledged upon clearance by the bank.

[ ] BY BANK TRANSFER* Seat is confirmed only upon payment received with remittance slip

(quoted with invoice number).

* All bank charges to be borne by payer. Please ensure that IDC Training

House Sdn Bhd receives the full invoiced amount.

CURRENCY BANK ACCOUNT DETAILS

Account holder: IDC TRAINING HOUSE SDN BHD

[ ] MYR

(Malaysian Ringgit)

Bank : Ambank (M) Berhad

Account No : 091-201-200378-6Swift No : ARBK MYKLXXX

[ ] USD(United StatesDollar)

Bank : OCBC Bank (M) BerhadAccount No : 786-113201-4Swift No : OCBCMYKLXXX

To REGISTER, please EMAIL this form to [email protected]

or FAX to +603-80687720

REGISTRATION FORM

API 510 PRESSURE VESSEL INSPECTORCERTIFICATION PREPARATION PROGRAM

VENUE: IDC Training House, No. 7, Unit 8, Jalan Industri PBP 3,Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.

DATE: 01-07 AUG 2016TIME: 8:30AM—5:30PM

LOCAL PARTICIPANT (PER PAX)

INTERNATIONAL PARTICIPANT (PER PAX)

[ ] [ ] [ ] [ ] [ ] [ ]FEE

COURSE ONLY EXAM ONLY COURSE & EXAM COURSE ONLY EXAM ONLY COURSE & EXAM

COURSE RM 6,800 - RM 6,800 USD 2,200 - USD 2,200

EXAM - RM 4,500 RM 4,500 - USD 900 USD 900

ADMIN - RM 200 RM 200 - USD 70 USD 70

TOTAL RM 6,800 RM 4,700 RM 11,500 USD 2,200 USD 970 USD 3,170

PARTICIPANT DETAILS

Full Name (as per IC/Passport): ________________________________________Email:

________________________________________Job Title:

________________________________________

Salutation: ______________________Mobile No.:

______________________[ ] Self Sponsored[ ] Sponsored by Company

INVOICE DETAILS

Attention Invoice to (HR/Training Dept.): ________________________________________Organization Name:

________________________________________Mailing Address (Compulsory):

________________________________________

________________________________________Postcode: ________________________________

Salutation : ______________________Direct Line:

______________________Fax :

______________________

Email : ______________________

LAST UPDATED 27-01-2016

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SAVE MORE with Group Rate!(3 Pax or More)

[ ] RM 6,400 / USD 2,100 per pax

EXAMWINDOW

EXAMDEADLINE

[ ] May 13 – 27 Mar 04

[ ] Sep 16 – 30 Jul 08

COURSE FEE

(Please tick your preferred option)

* Prices include lunches, refreshments and course materials

* Photocopy this form to register multiple delegates

* Course fee is subject to 6% Goods and Services Tax (GST)

according to the Malaysian Government law

DISCLAIMER

1)IDC Training House Sdn Bhd reserves the right tocancel or make alternative arrangements to thecourse content, date, trainer, venue & course fee ifthe needs arise due to unforeseen circumstances.

2)Fee does not include any taxes (withholding orotherwise). In case of any taxes applicable, theclient has to ensure that the taxes are paid on topof the investment fee paid for the course.Compliance with the local tax laws is theresponsibility of the client.

3)Exam fee charged in MYR is subject to changebased on currency conversion. Participants whofailed to register in

the said exam window statedin the invoice will need to pay for the difference inMYR if there is an increase in the currencyconversion.

REGISTRATION & CANCELLATION POLICY

1) Seat is confirmed only upon receiving RegistrationForm with Proof of Payment. Verbal or writtenrequest to reserve seat will not be entertained.

2) Any cancellation/amendment must be received inwriting. Otherwise, full course fee will be chargedaccordingly. Verbal notice alone will not beentertained.

3) For any cancellation received in writing less thanfourteen (14) working days prior to the coursedate, or no-show, client is liable to pay the fullcourse fee and NO REFUND will be granted.Replacement of delegate to same training session is

allowed at no extra charges.

4) For any cancellation received in writing NOT lessthan fourteen (14) working days prior to thecourse date, full refund will be granted, with lessRM 150 administrative fee and any related bankor credit card charges.

5) For any postponement received in writing lessthan fourteen (14) working days of the trainingcourse client is liable to pay 50% of course fee as

AUTHORIZATION *Compulsory if sponsored by company

Signatory must be authorized to sign on behalfName : _____________________________Job Title : _____________________________

Signature : _____________________________Date : _____________________________Company Stamp:

_______________________________________* This registration is invalid without signature & company stamp.

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