AOTAI WELDING EQUIPMENT
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Transcript of AOTAI WELDING EQUIPMENT
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WHY AOTAI ?Special Design For Harsh Industrial Environment
AOTAI CERTIFICATION
1998 - Passed the ISO 9000 2004 - Passed the ISO 9001: 20002004 - Obtained CCC certicates 2007 - Obtained CE certicates
2010 - Passed the ISO 9001: 2008 2010 - Obtained RoHS certicates
IP Test
IP 21Test method : water drops verticallyDrop volume : 1L/min 5%Test time : 10 minutes
IP 23 STest method : water drops from
the angle of 60Drop volume : 10L/min 5%Test time : 10 minutes
Anti-dust test
Temperature : 15-35CHumidity : 45-75%
Dust : 2 kg/mTest time : 100 minutes
Vibration Test
Frequency : 10-150 HzAcceleration : 10 m/s-20 m/s
Test time : 20 minutes
EMC Test
Radiated Emission Test Conducted Emission Test
Structure Test
Power source weight : 25 kg
Test height : 250 mmPower source weight : > 25 kgTest height : 100 mm
Temperature Test
Temperature : -40C - +80C Test time : 60 minutes
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SMAW (ARC WELDING)
ARC160, ARC 200 & ARC 250E
Features & benefts : VRD feature
High duty cycle
Worked with generator
Excellent arc characteristics Adjustable ARC FORCE
Standard equipments : 1 Power source
1 Connected primary cable L=3m 1 Quick plug
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)
AD-37 ARC160Single phase230V10%
50/60Hz160A/26.4V/100% 23.4A 20-160A, Max.OCV:9V 389x155x299 9
AD12 ARC 200 ASinggle Phase,230 V
50 -60 HZ200A/28V/60 % 31A 20-200A, Max OCV:9V 389x155x299 9
10010122 ARC 250 ETree Phase,380 V
50/60 Hz250A/30V/35 % 14.5A 20250A, Max OCV:9V 389x155x299 10.5
ARC-400E & ARC 500 E
Features & benefts : Small size, light weight
Suitable for rutile and basic electrodes
Adjustable ARC FORCE and hot start
Worked with generator (optional)
Digital display
Standard equipments : 1 Power source
1 Connected primary cable L=3m
2 Quick plugs
1 Welding cable L=3m 1 Ground cable L=3m
OrdeR
No.
Product
Model
Input Power
Voltage/Phase/hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output RangeDimension LxWxH
(mm)
Weight
(kg)
AD-32 ARC400EThree phase380V20%
50/60Hz400A/36V/60% 28A
20-400A Max.
OCV:70V501x232x495 29
AD-33 ARC 500 ETree Phase,380V
50 / 60 Hz500A/39V/60% 37A 60500A, DC1550V 501x232x495 26
ARC-400E ARC-500E
ARC-160 ARC-200 ARC-250E
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SMAW (ARC WELDING)
ARC-315, ARC-400II, & ARC-630 Features & benefts : Suitable for rutile and basic electrodes
Cellulose electrode welding E6010 (ARC400II)
Adjustable ARC FORCE and hot start
Worked with generator (optional)
Wire/wireless remote control
VRD feature (optional)
Digital display
Standard equipments : 1 Power source
1 Connected primary cable L=3m
1 Welding cable L=3m
1 Ground cable L=3m
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)AD-38 ARC315 Three phase
380V20%
50/60Hz
315A/32.6V/60% 21A 20-315A576x297x557 43
AD-23 ARC400II 400A/36V/60% 28A 20-400A
AD-24 ARC630 630A/44V/100% 52A 50-630A 686x322x584 58
Welding process: MMAWelding position: Flat weldingMaterial: Carbon steel 12mm 5 welding wire
Welding specication: 200A
Welding process: MMAWelding position: Girth weldingMaterial: Carbon steel 12mm 3.2 welding wire
Welding specication: 90-120A
ARC400-3T X 2Features & benefts : Soft switch technology, high efficiency
Designed for demanding industrial environments
Digital display for accurate parameter preset
Easy arc-starting and molten pool control with
smooth, consistent arc Automatic arc force and hot start to perform perfect welding
Adjustable welding cable (up to 100m),
long distance welding provided
Standard equipments : 1 Connected primary cable L=3m
3 Electrode holder
3 Copper connectors
2 Copper connectors
3in1
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)
AD-35 ARC400-3T x2Three phase380V20%
50/60Hz400A/36V/60%x3 28Ax3
20-400Ax3 DC
Max. OCV:73675x505x850 120
ARC-400II ARC-630
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GTAW (TIG WELDING)
TIG160P & TIG 200 P Features & benefts : HF ignition
VRD feature (MMA mode)
Multi-parametes adjustment (digital model)
MCU control (digital model)
Standard equipments : 1 Power source
1 Connected primary cable L=3m 1 Welding torch (with accessories)
1 Ground cable L=3m
1 Electrode holder (optional)
1 Plastic case (optional)
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)
AD-25 TIG160PSingle phase230V10%
50/60Hz160A/16.4V/60%TIG 14.6A
10-160A DCMax. OCV: 43V
389x155x299 9
AD06 TIG 200 PSinggle Phase,230V
50-60HZ200A/18V/40% 23.4A
10 -100A, DCMax. OCV:56 V
389x155x299 9.5
Conducted Emission Test Radiated Emission Test
TIG315
Features & benefts : Adjustable ARC FORCE and hot start
Worked with generator (optional)
Fan on demand (digital model)
Wire/wireless remote control
Multi-parametes adjustment
High duty cycle (up to 100%)
VRD feature (MMA mode, digital model)
HF/scratch TIG ignition
Multi protections
Digital display
2 step/4 step
Standard equipments : 1 Power source
1 Connected primary cable L=3m
1 Ground cable L=3m
1 TIG torch
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)
AD-26 TIG315Three phase380V20%
50/60Hz
315A/22.6V/60% TIG
315A/32.6V/60% MMA21A
20-315A DCMax. OCV: 79
576x297x557 43
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ATIG315P & ATIG400P Features & benefts : 2 step/4 step
MCU control
Multi-parameters adjustment
Digital display
Self-diagnostic
High-speed pulse
Standard equipments : 1 Connected primary cable L=3m 1 Welding cable L=3m with electrode holder and quick plug
1 Ground cable L=3m
1 TIG torch (water-cooled)
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)
AD-07 ATIG-P-315 Three phase380V20%
50/60Hz
315A/22.6V/60% TIG
315A/32.6V/60% MMA22A 5-315A DC Max. OCV: 67 600x310x550
43
AD-08 ATIG-P-400400A/26V/60% TIG
400A/36V/60% MMA27A 5-400A DC Max. OCV:68 600x310x550
GTAW (TIG WELDING)
ATIG 315PACFeatures & benefts : 2 step/4 step/spot selding
Digital display
Adjustable clean ratio for perfect aluminium welding
Adjustable AC frequency for travel speed and penetration
Self-diagnostic function with error code display
30 units parameters memory channels (optional)
5 different AC waveform output (optional)
Synchronous mutual arc feature (optional)
Standard equipments : 1 Power source
1 Welding cable L=3m
1 Ground cable L=3m
1 Connected primary cable L=3m
1 TIG torch
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)
AD-16 ATIG-PAC-315Three phase380V20%
50/60Hz
315A/22.6V/60% TIG
315A/32.6V/60% MMA20A
5-315A DCMax. OCV: 74
655x325x560 50
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GMAW (MIG/MAG WELDING)
AMIG350 & AMIG500
AMIG350P
Features & benefts : 2 step/4 step
Slowly wire feeding
Burn-black and crater filling
High duty cycle (up to 100%)
MCU control
Fan on demand
Long distance welding (50 meters)
Solid/flux-cored wire welding
Embedded welding expert database
Standard equipments : 1 Power source
1 Connected primary cable L=3m
1 Ground cable L=3m
1 Gas-cooled (or water-cooled) torch L=3m
1 Wire feeder with Europe connection
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)AD-27 AMIG350 Three phase
380V20%
50/60Hz
350A/31.5V/60% 21A 60-350A DC 15-40V 576x297x574 40
AD-28 AMIG500 500A/39V/60% 38A 60-500A DC 15-50V 636x322x584 50
Process: COThickness: 12mmCurrent: 135AVoltage: 20.8VWelding wire: 1.2mmMaterial: carbon steel
Features & benefts : Wire diameter selection
2 step/4 step/ spot welding
Synergic adjustment
Fan on demand
Embedded welding expert database
High duty cycle (up to 100%)
100 units parametes memory channels
Full digital wire feeder with digital torch (optional)
Working with robot (optional)
Standard equipments : 1 Power source
1 Connected primary cable L=3m
1 Ground cable L=3m 1 Gas-cooled (or water-cooled) torch L=3m
1 Wire feeder with Europe connection
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current @Rated Output
Output RangeDimension LxWxH
(mm)Weight
(kg)
AD-29 AMIG-P-350Three phase380V20%
50/60Hz350A/31.5V/60% 25A 20-350A DC 14-40V 576x297x574 45
Process: pulse MIGThickness: 6mmCurrent: 129AVoltage: 19.2VWelding wire: 1.2mmMaterial: aluminium
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In shielding gas feed method, normally we are using conventional pressureregulators and owmeters in TIG, MIG and CO2 Arc Welding, but in thismethod, a much volume of wasteful gas is discharged in a few seconds of atstart of welding. In addition to poor efciency, it adversely affects the weld-ing surfaces and may spoil welding qualities.ECONO-DIALhas been developed to minimize discharge of wasteful gas. Itkeeps gas ow at constant rate as from start of welding and assures smootharc start and energy saving without causing deterioration of
welding qualities
at starting time of welding
Momentary
(NR /min)
Welding time (sec)
0
50
1 2 3 4 5 6 7
100
150
200
Wasteful gas
Ordinary regulators
In case of using
"ECONO-DIAL"
Flowmeter Set Value atWelding Start ( /min.)
Rubber Hose Length( meter ) Kinds of Regulator
Consumptions( cc / 10 sec. )
Economization( cc / 10 sec. )
Ar welding
5
3Ordinary Type w/o
Econo- Flow1.910
1030 ( 53.9 % )Econo-Dial 880
10Ordinary Type w/o
Econo- Flow 2.390 1494 ( 62.5% )Econo-Dial 896
10
3Ordinary Type w/o
Econo- Flow 2.190 600 ( 27.4% )Econo-Dial 1.590
10Ordinary Type w/o
Econo- Flow2.546
875 ( 34% )Econo-Dial 1.671
CO2 Welding
15
10Ordinary Type w/o
Econo- Flow 3.283 933 ( 28% )
Econo-Dial 2.350
20Ordinary Type w/o
Econo- Flow 3.750 1187 ( 31% )
Econo-Dial 2.563
20
10Ordinary Type w/o
Econo- Flow 4.050 905 ( 22.3% )
Econo-Dial 3.145
20
Ordinary Type w/oEcono- Flow 4.440 1135 ( 25.5% )
Econo-Dial 3.305
Merit Table
ECONO-DIAL SERIES
Model B-AR-30L B-C02-30LH-AR-30L
H-C02-30Lwith Mini Regulator
H-AR-30LH-C02-30L
without Mini RegulatorPlace Cylinder Pipe Line OutletGas Argon, Mix Gas C02 Argon, C02, Mix Gas
Inlet Pressure 150kg/cm 120kg/cm 3.5~10kg/cm 3kg/cm Constant
Shape
Low Range3~15/min
6~30/min
10~50/min
6~30/min
10~50/min
3~15/min
6~30/min
10~50/minInlet J.I.S, B.S, CGA, D.I.N J.I.S, W22 M14 or -16 UNF NUT
Outlet J.I.S M12P1 with Hose nippleWeight 2.1kg 2.6kg 1.3kg 1.1kg
CH0000056
CH0000059
CH0000440
CH0000060
CH0000438CH0000437
Economizing Test Comparing the Econo-Dial with an ordinary owmeter regulator inthe following testing condotion, the merit table show about 22 to 62% ofshielding gas have been saved in 10 seconds at the start of welding.
Testing Conditions1. Time of welding : 10 seconds2. Length of welding cable : 10 meters with torch3. Delivery pressure : 3 kgf/cm4. Hose inside diameter :1/4 (6.35mm)
ECONODIAL, SHIELDING GAS SAVER REGULATOR
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SAW (SUBMERGED ARC WELDING)
ASAW1000 II Features & benefts : Special heavy duty design for demanding rough indutrial environment,
low failure rate High reliability, duty cycle is up to 100%
Easy to preset parameters with simple remote control box
Drooping characteristic, good for performing 3.0-5.0mm wire
Digital communication. self-diagnostic function with error code display
for control cable Flexible adjustment of arc-starting, burn-back time, wire feeding speed
Standard equipments : 1 Power source
1 Connected primary cable L=3m
1 Ground cable L=5m x 2
1 Welding cable L= 15m x 2
1 Control cable L= 16m
1 Tractor
OrderNo.
ProductModel
Input PowerVoltage/Phase/hertz
Rated OutputCurrent/Voltage/Duty Cycle
Input Current@ RatedOutput
OutputRange
WireDiameter
DimensionLxWxH(mm)
Weight(kg/lb)
AD-10 ASAW1000 IIThree phase380V20%
50/60Hz
1000A/44V/100% SAW
1000A/44V/100% MMA83A
50-1000ADC 20-50V
2.0-6.0mm 767x352x757 95
PLASMA CUTTING
CUT40Features & benefts : High reliability and durability
Small size, light weight for portable usage
Faster cutting speed, energy saving
HF touched ignition
Smooth cutting edge
Standard equipments : 1 Power source
1 Connected primary cable L=3m
1 Ground cable L=3m with clamp and quick plug
1 Pressure-reducing valve
1 Plasma torch
OrderNo.
ProductModel
Input PowerVoltage/
Phase/hertz
Rated Output(@25C)
Current/Voltage/Duty Cycle
InputCurrent
OutputRange
Arc-starting
type
Airpressurerequired
Airow
Max.cutting
thickness
DimensionLxWxH(mm)
Weight(kg)
AD-36 CUT40Single phase230V10%
50/60Hz40A/96V/40% 21.3A
15-40A DCMax. OCV: 240
HF touch 0.2-0.4MPa250L/min
12mm 389x155x2999.5
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ACUT120Features& benefts : Digital model with MCU control
Fan on demand
HF/NON-HF iginition
2 step/ 4 step
Outstanding cutting quality
Self protections
Standard equipments : 1 Power source
1 Connected primary cable L=3m
1 Ground cable L=3m
1 Pressure-reducing valve
1 Plasma torch
OrderNo.
ProductModel
Input PowerVoltage/
Phase/hertz
Rated Output(@25C)
Current/Voltage/Duty Cycle
InputCurrent
OutputRange
Arc-starting
type
Airpressurerequired
Airow
Max.cutting
thickness
DimensionLxWxH(mm)
Weight(kg)
AD-18 ACUT120Three phase380V20%
50/60Hz120A/128V/60% 39A
30-120A DCMax. OCV: 345
HFarc-pilot
0.45-0-.55MPa
210L/min
35mm 576x297x557 43.5
PORTABLE CNC PLASMA CUTTINGAOCUT CNC-1200x2000
Features & benefts : More user friendly USB Port
32M memory for users programs Built-in library of commonly used figures
Free FastCAM software Fast cutting speed Can operate at a speed as high as 6 meters per minute (20 feet/minute)
Larger cutting area CNC cutting system can cut as wide as 2.0 meters (6.6ft),
as long as 15 meters (48ft)
Easier maintenance Check up and maintenance of the controller can be done simply by removing the top cover Motor enable/disable button This feature allows the user to enable or disable the motors
SeriesEffective cutting are (X x Y)
Standard system (mm) Costumized system (mm) (feet)
AOCUT CNC System 1200x2000
1200x2500
1200x3000
1200x3500
1200x15000
1300x2500 (4x8)
1300x3000 (4x10)
1300x3500 (4x11)
1300x15000 (4x48)
1800x2500 (6x8)
1800x3000 (6x10)
1800x3500 (6x11)
1800x15000 (6x48)
Model AOCUT CNC-1200 x 2000
Rated input volatge (V) 110/220
Frequency (Hz) 50/60Rated input power (W) 180
Display LCD 5.7
Range of effedtive cutting (mm) x-Axis: 1200 Y-Axis: 2000
Travelling speed (mm/min) 0-6000
Cutting thickness (mm) 5-45
Cross beam length (mm) 1700
Longitudinal rail length (mm) 2500
Cutting speed (mm/min) 0-6000Cutting software FastCAM standard version
Plasma power source ACUT60a/ ACUT100a/ ACUT 120a
Cross beam weight (kg) 9.3
Host machine weight (kg) 26.7
Total machine weight (kg) 70.5
PLASMA CUTTING
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WMMS (WIRELESS MONITORING AND MANAGEMENT SYSTEM)
General WMMS
Features & benefts :
Monitoring welding current, welding voltage, wire feed speed, gas flow(optional)
Can be used for different brand, different kids of welding machines
The speed of data acquisition is up to 10 times per second
Easy to install and to operate
Statistical analysis of recorded historical welding data allows diagnosis
of potential quality deficiencies
Item Value Accuracy Voltage range (V) 0-100 5%
Current range (A) 0-400 5%
Gas
Max. ow (SLPM) 20 10%
Max. pressure drop (Pa) 500
Max. working pressure (MPa) 0.4
Nominal diameter (mm) 8
Input voltage (VAC) 38
Dimension LxWxH (mm) 190x158x48
Technical data
System Confguration :Software + Sensors + Data Collection Module + Base Station
Gas Flow Sensor Current Sensor Wire FeedingSpeed Sensor
Base Station Data Collection Module
Generalspecifcation
Parameter Symbol Test conditions MIN. TYP. MAX. Unit
Operatingtemperature
TA -40 85 C
Storage tem-perature
T -40 90 C
Cable length L 1 2 m
Plastic case PC, UL94V0
Electricalspecifcations
Parameter Symbol Test Conditions MIN. TYP. MAX. Unit.
Primary nominalcurrent rms
IPN 100/200/400/600/800/1200 A
primary currentmeasuring range
IP 300 %
Over voltagecategory
COV 10ms 300 %
Second nominal
current rms VSN IPN 5 V
Offset current V0ff IPN =0 mV
Static current LCC IPN =0 20 40 mA
Overall accuracy AC 17 %
Response time Response time Tres 0.5 1 uS
Rms voltage Rms voltage Vins AC50Hz, 1min 6 KV
SpecifcationsCurrent Sensor
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WMMS (WIRELESS MONITORING AND MANAGEMENT SYSTEM)
Group Monitoring / Controlling SystemWMMS-C system ia a web-based wireless welding process monitoring and controlling system, it is specially designed for aotai digital welding machines,
compared with WMMS-G system, it has extra control features, critical welding parameters can be preset and can not be modified without autorization
Features & benefts : Monitoring welding current, welding voltage, wire feed speed, gas flow
(optional)
Prese the critical welding parameters; prevent the ability of
unauthorizhed/incorrect changes to the weld settings (WMMS-C only)
The speed of data acquisition isup to 10 times persecond
Easy to install and easy to operate
Statistical analysis of recorded historical welding data allows diagnosis
of potential quality deficiencies
System Confguration : Digital welding machines with built-in wireless module
Base station
Wireless adaptor
Software
Aotai Digital Welding Machine
With Built-in Wireless Module
Base StationWireless Adaptor
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AUTOMATION
POSITIONERZHB series positioner is a practical auxiliary equipment which is mainly used for steel structure welding, mechanical parts assembly
etc. It could hold, rotate and tilt the part in perfect position for welding under the welding head and aslo equiped with manipulator forautomation welding. The positioner is widely used in anges, pipe ttings and other kinds of steel parts manufacturing industry as well
as equipped with robots to achieve automated welding which is also one of the commonly used equipment in pipe industry, containerand steel manufacturers. During production, it can improve the welding quality, reduce the labor intensity and increase the production
efciency.
Model ZHB-1 ZHB-3 ZHB-6 ZHB-10 ZHB-30 ZHB-50 ZHB-100
Rated load capacity (T) 0.1 0.3 0.6 1 3 5 10
Table rotation speed (rpm) 0.2-2 0.1-1 0.1-1 0.08-0.8 0.07-0.7 0.05-0.5 0.05-0.5
Table tilting speed (rpm) Manual 0.7 0.7 0.5 0.3 0.3 0.2
Table diameter (mm) 300 600 800 1200 1400 1500 2000
Table tilting angle () 0-120 0-120 0-120 0-120 0-120 0-120 0-120
Rotation motor power (KW) 0.09 0.09 0.37 0.75 1.5 2.2 3
Tilting motor power (KW) Manual 0.12 0.37 1.5 2.2 3 4
Max. eccentricity (mm) 100 100 100 150 150 200 300
Max. distance of center of gravity 200 200 300 300 300 300 400
Speed adjusting mode Frequency conversion step-less control
Power source voltage (V) 380 380 380 380 380 380 380
ROTATOR
ApplicationThis welding rotator is designed and manufactured absorbing domestic and international advanced technology according to pratical requirementof boiler and pressure vessel manufacturer. it is widely used in welding metal cylinder, boiler and pressure vessels with the advantages of advancedtechnology, reliable quality and easy operation
Features & benefts : Self-aligning rotator is composed of driving and passive device. It can
automatically adjust the swing angle of the wheel group according to
the workpiece diameter without manual adjustment
The wheel is steel-rubber one, with heavy bearing capacity and strongdrive capacity Apply frequency converter with high stability and reliability to realize
stepless speed adjustment. With wide adjustment range, large starting
torque and high precision Manual control box operation, which can be remote controlled
Frequency conversion stepless speed regulation which is simple and
reliable Interface is preset for connecting manipulator and other welding
equipments to combine the welding center
Recommended areas of use
The distance of rollers can be adjusted automatically according to the diameter od workpiece. Variable frequency drive speed contol, being stable and
precise. The rollers are combined with rubber, steel or PU wheel according to clients requirement which is availabe with other equipments. Rotators
(turning rolls) are used for the inside and outside circumferential and longitudinal welding. also the rotator series are widely used in wind power,
petrochemical, pressure vessels, piping, steel structures, boilers, shipbuilding, welding repair and other industries.
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Adjustable rotatorDrive devices adopt ferquency control motor. Through the reducer to drag roller parts, and drive the weldment rotation. Double-motor driven, theconventional roller driver adopts Planet-cycloid reducer or worm reduction gear mode. Conventional welding turning roller can adjust the center distance
by reserved screw holes or lead screw in order to adapt to diameter of work piece. The roller has three forms: sub-rubber tire roller, steel wheel, steeland plastic combination wheel; it can joint control with other equipments. Control system is optional with button digital control type, switch digital
controlled and switching relay control type, linkage control and other equipment.
The roller is mainly used for the welding polish rubber lining and assembly of cylindrical roller shell, but also can assembly and weld together with othertoling for the cone inequality diameter rotary. And also the rotator series are widely used in wind power, petrichemical, pressure vessels, pipeline, steelstructures, boilers, shipbuilding, welding repair and other industries.
Model Weight capacity (T)Roller diameter
(mm)Roller width
(mm)Workpiece
diameter (mm)KT-2 2 260 120 200-2000
KT-5 5 308 120 200-2500
KT-10 10 308 170 300-3000
KT-20 20 360 180 300-3500
KT-30 30 425 220 300-4000
KT-40 40 425 220 300-4500
KT-50 50 425 240 400-4500
KT-60 60 500 240 600-5000
KT-80 80 580 260 800-5500KT-100 100 580 280 1000-6000
KT-120 120 600 200 1000-6500
KT-150 150 600 220 1100-7000
KT-200 200 700 260 1200-7800
KT-300 300 800 300 1500-8500
Technical data for adjustable rotator
AUTOMATION
ROTATOR
ModelWeight capacity
(T)Center distance
(mm)Roller diameter
(mm)Roller width
(mm)
Workpiece diameter
Max. mm Min. mm
ZT-5T 5 1030 260 120 2500 300
ZT-10T 10 1070 308 170 3000 350ZT-20T 20 1180 308 200 3500 400
ZT-30T 30 1270 308 220 4000 500
ZT-40T 40 1600 425 220 4200 600
ZT-50T 50 1700 425 220 4600 700
ZT-60T 60 1750 425 240 4800 800
ZT-80T 80 1900 425 240 5000 900
ZT-100T 100 2200 500 240 5500 1000
ZT-120T 120 2500 600 300 6000 1200
ZT-120T 120 2500 600 (steel) 220 6000 1200
ZT-150T 150 2700 600 (steel) 300 6500 1200
Technical data for self-aligning rotator
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AREAS OF USE
Note:*StronglyRecommended
Materialthic
kness(mm)
Max.ElectordeDiameter
Current(Amp)
1.5-
2.0
2.5mm
60-120
2.0-
5.0
3.2mm
90-160
5.0-
8.0
4.0mm
120-210
8
.0
5.0mm
160-300
GuidanceforSMA
Welectrodediameterandcurrentusage
N
ote:Materialreferenceismildsteelorhigh
tensilesteel
Type
Model
Recomme
ndedBaseMetal
Input
Duty
Cycle
(%)
AreasofUse
Carbon
Steel
Alloy
Steel
Stain-
les
s
Steel
Alu-
minium
Copper
Tita-
nium
1p
h/
230v/
50
Hz
3ph/
380v/
50Hz
Ship-
yard
Metal
Fa
bri-
cation
Steel
Con-
struc-
tion
Auto-
motive
Pipe-
line
Steel
f
urni-
ture/
Interior/
Kitchen
Mainte-
nance
SMAW
STICK
WELDING
ARC160
60
ARC200
60
ARC250E
35
ARC400E
60
ARC500E
60
ARC315
60
ARC400II
60
*
ARC630
100
ARC400-3T
60
*
GTAW
TIG
WELDING
T
IG160P
60
T
IG200P
40
T
IG315
60
A
TIG315P
60
A
TIG315PAC
60
A
TIG400P
60
GMAW
MIG/MAG
WELDING
A
MIG350
60
A
MIG350P
60
A
MIG500
60
SAW
A
SAW1000II
100
PLASMA
CUTTING
C
UT40
40
A
CUT120
60
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