Annual Report 2004 - Yash Pakka 2004.pdf · Yash Papers has brands in India. demonstrated that its...
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Yash Papers LimitedAnnual Report
2004
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ContentsContents
Forward looking statement
In this Annual Report we have disclosed for-ward-looking information to enable investorsto comprehend our prospects and takeinformed investment decisions. This reportand other statements - written and oral - thatwe periodically make contain forward-lookingstatements that set out anticipated resultsbased on the management's plans andassumptions. We have tried wherever possi-
ble to identify such statements by usingwords such as 'anticipate', 'estimate', 'expects','projects', 'intends', 'plans', 'believes', andwords of similar substance in connection withany discussion of future performance.
We cannot guarantee that these forward-looking statements will be realised, althoughwe believe we have been prudent in assump-tions. The achievement of results is subject torisks, uncertainties and even inaccurate
assumptions. Should known or unknown risksor uncertainties materialise, or should under-lying assumptions prove inaccurate, actualresults could vary materially from those antici-pated, estimated or projected. Readersshould bear this in mind.
We undertake no obligation to publicly updateany forward-looking statement, whether as aresult of new information, future events orotherwise.
Strategy focus 00 Product focus 00 Service focus 00 Transparency focus 00 Reliability
focus 00 Performance focus 00 Executive vice-chairman's message 00 Managing Director's
review 00 Management's discussion and analysis 00 Directors' Report 00 Annexure to
Directors' Report 00 Report on Corporate Governance 00
1Yash PapersWhat makes
*Incorporated in 1981, located in Faizabad (East Uttar Pradesh)
different
Yash Papers Limited* is notjust another paper
manufacturing company; it isone of the largest modernagro residue-based paper
brands in India.Yash Papers hasdemonstrated that its niche
is profitable; in 2004, itreported a revenue of
Rs 2584 lacs and a post taxprofit of Rs 158.62 lacs.
Yash Papers is not just anyconventional paper
manufacturer that usesplantation wood as raw
material; it uses agriculturally-derived bagasse and wheat
straw as its inputs.
Yash Papers' may be anarrow product focus but
is thinking big; it isplanning an ambitious
Rs 8500 lacs greenfieldproject to manufacture
23100 TPA of MG gradeposter paper.
Yash Papers has adopted a strategy opposite
to the usual large volumeapproach; it has selected to
specialize annually in themanufacture of 16,000 tonnes of a
value-added kraft range thatcomprises the hard tissue, wrapping and packaging/
stationery grades.
Yash Papers does not make a product and expect the market to buy it; on the
contrary, its principal strength isa niche product focus that
leverages ongoing Research andDevelopment into how kraftpaper can be customised for
specific applicationrequirements.
Yash Papers is notmarketing its products onlywithin India; its growinginternational footprintextends to the ASEAN,Australia and Africa.
Yash Papers is aprogressive manufacturer;
it possesses a captivepower generation facility,
an effluent treatment plantand a well-equipped
quality control laboratory.
Yash Papers
32
Over the last few pages,
you read how
Yash Papershas protected consumer
and customer interests in
the marketplace. In the
next few pages, read how
the Company's niche focus
made this possible.
Ved Krishna, MD.
Instead of becoming
a small and
insignificant player
in a large
commodity paper
segment, we prefer
to emerge as a large
player in a small
niche.
KraftThe dull brown paper we
only used in wrapping our
schoolbooks when we were
young.
No longer.
Because over the last few years, kraft
paper has been reinvented in a stylish,
understated and cost-effective kind of
way.
And is being increasingly used as a
complement with a number of upmarket
everyday brands.
At Yash Papers, we are proud to have had the
foresight to specialise in the manufacture of various
kraft grades.
And make this reinvention possible.
Kraft
pizza packagingEnvironment-friendly
A WIN-WIN FOR CONSUMER,
CORPORATE AND COMMUNITY FROM
YASH PAPERS
The next time you order a burger or a pizza
across a KFC or Pizza Hut counter, check the
brown of the packaging when the loaded tray
comes to you.
It is kraft and it comes from Yash Papers.
Over the last few years, a number of product
managers in India’s FMPG (fast moving perishable
goods) industry have turned to kraft for their packaging
requirements.
For a number of reasons.
It is aesthetic. It is durable. It is cost-effective. More
importantly, when made from bagasse-based material, it
is environment friendly.
Helping reconcile the interest of the consumer and the
corporate with that of the community.
pizza packaging
Effective
STABILITY AND RESPONSIBILITY FROM YASH
PAPERS
Over the last few decades, subjects have changed,
curricula have evolved and teaching styles have
improved.
But kraft continues to be the preferred wrapping for text
and exercise books for most students across India.
This longstanding preference for kraft among school
managements and students has been based on a responsible
understanding of the following priorities:
• The need to reconcile differences in the economic
backgrounds of students with standardised packaging.
• The need to select a paper variety that evokes a sense of
stability and responsibility in the educational sector.
At Yash Papers, this market for kraft appears optimistic in view
of the increasing national literacy from 52.21 per cent in 1992 to
65.38 per cent in 2001 and the projected coverage of every
Indian with at least eight years of education by 2010 (Source:
Department of Education, Government of India).
Ensuring the integration of kraft into student lives well into the
long-term.
school bookpackagingschool bookpackaging
In-movie
USUAL MATERIAL FOR POPCORN
PACKAGING FROM YASH PAPERS
There was a time when one walked into a film
theatre with a ticket and a pretty young lady for
company.
Times have changed.
Over the last few years, a packet of popcorn has
emerged as the third accompanist.
Across more than 12000 movie halls in India,
popcorn now comes inevitably in kraft paper
bags. Unlike plastic, kraft is environment-friendly
and helps retain the flavour of popcorn for
longer.
Ensuring that as movie watching increases, the
enhanced offtake of kraft will continue.
entertainmententertainment
freshnessRetaining
Roses are grown on fondness,
fertiliser and fresh air, and
protected by Yash Papers
When a rose is carefully
plucked in New Zealand, the
best growers depend on
wrappers from Yash Papers to
preserve the fruits of their hard
work.
For two important reasons.
Yash Papers' specialised wrapper quality
does two things: it aerates the petals with
adequate oxygen and prevents the moisture in
the flower from extending to sogginess.
This enables the rose to retain much of its
freshness not just up to the point of being delivered
but for days in the vase thereafter.
Enhancing value for the grower and the consumer.
freshnessRetaining
ROSES ARE GROWN ON
FONDNESS, FERTILISER
AND FRESH AIR, AND
PROTECTED BY YASH
PAPERS
When a rose is carefully plucked
in New Zealand, the best growers
depend on wrappers from Yash
Papers to preserve the fruit of their
hard work.
For two important reasons.
Yash Papers’ specialised wrapper quality
does two things: it aerates the petals with
adequate oxygen and prevents the moisture in
the flower from extending to sogginess.
This enables the rose to retain much of its
freshness not just up to the point of being delivered
but for days in the vase thereafter.
Enhancing value for the grower and the consumer.
freshness
Protecting
LIC’S POLICIES ARE PROTECTED IN
PACKAGING BY YASH PAPERS
When the Life Insurance Corporation of India
needed a packaging solution for its insurance
policies, it eventually zeroed in on material made
by Yash Papers.
For a specific reason.
The executives at India’s largest personal
insurance company recognised the strength
behind the back-to-back pasting of two paper
sheets with cross-cords between them.
Repeated use demonstrated that these paper
varieties resisted wear and tear even when
subjected to heat and pressure.
As a result, Yash Paper’s material has emerged
as the preferred packaging across more than 5.8
million policies.
Protecting the interests of policyholders.
the protectorthe protector
Fighting
THE RIGHT COLOUR AND THE RIGHT GRAMMAGE
FROM YASH PAPERS
Some years ago, when bidi manufacturers in rural India
began to be hit by a wave of counterfeit brands, they
responded by enlisting the help of Yash Papers.
In a specific kind of way.
They worked with Yash Papers to customise a limited
edition of different wrapper shades that could not be
replicated in a hurry. As a result, while counterfeiters
mastered the fine art of replicating the brand name and
logo, they found the replication of the wrapper colour
far more challenging.
What transpired was this: the consumer conducted a
careful examination of the wrapper’s colour and
grammage, even a slight variation in which was enough
for the brand to be pronounced as fake.
As a result, the successful initiative of Yash Papers’
Research and Development team translated into a
competitive difference in the marketplace.
Protecting the wellbeing of its customers and their
consumers.
counterfeitscounterfeits
54 Strategyfocus
Stabilityfocus
Specialisationfocus
Cost-competitiveness
focus
Substitutionfocus
In a narrow
margin
business, most
manufacturers
reduced costs to
stay
competitive;
Yash Papers
focused on
value-for-
money solutions
to take its
business ahead.
Stability focus
In a cyclical business dependant on a
high capacity utilisation, most companies
invested in waste paper raw material as
their insurance; Yash Papers invested in
the agriculturally-derived bagasse.
The Company reinforced this
sustainability-enhancing decision by
selecting to locate its manufacturing
facility in Faizabad, amidst more than 20
sugar mills within a radius of 200 kms.
This abundant availability of raw material
helped the Company achieve a high
utilisation and make periodic increments
in its installed capacity in exchange for
better economies of scale.
Yash Papers reinforced its raw material
proximity with a 2.5 MW cogeneration
investment when power was still easily
available in UP in 1996. Eight years
later, while competitors suffered from
outages, Yash Papers enjoyed
uninterrupted power availability as well
as a power cost that continues to be one
of the lowest in the industry.
Specialisation focus
In a volume-driven business, most
companies prefer to make standard
grades; Yash Papers singularly focused
on the manufacture of grades
customised around specific applications.
The result: the Company commanded
more than 50 per cent share of the low
grammage unbleached kraft paper
category, edging out its larger wood-
based competitors.
Substitution focus
In a resource-intensive business, much
of the business growth was derived from
an investment in structural capital; Yash
Papers preferred to invest in intellectual
capital and enter new products. For
instance, when the Company perceived
that kraft was being imported due to the
absence of a cost-effective wet-strength
paper variety, it addressed the
opportunity with product development.
The result: a cost-effective customer
solution and a first-mover advantage in a
growing market.
Cost-competitiveness focus
In a narrow margin business, most
manufacturers reduced costs to stay
competitive; Yash Papers focused on
value-for-money solutions to take its
business ahead. This is reflected in its
core strategy: the Company selected low
cost and abundantly available bagasse
as its principal raw material, integrated
backwards into the captive generation of
power and invested in multi-feed
capability to circumvent unexpected raw
material price increases. The result:
protected profitability in cyclical
markets.
76Product
focus
Over time, the
Company
provided an
alternative to
imported
wood-based
paper,
imparting
need-based
properties and
exporting to
new markets.
AT YASH PAPERS, A TOP-DOWN
APPROACH ENABLED IT TO DIRECT
ITS RESOURCES TO A FOCUSED
INDUSTRY SEGMENT, UNDERSTAND
CUSTOMER NEEDS CLOSELY AND
DEVELOP SOLUTIONS AROUND
THEM.
Take for instance the persistent staining
of car windows and windscreens during
spray painting. Yash Papers developed a
special quality of paper that, when
applied, stayed impervious and retained
its strength while wet. As a result, the
application of the Company's products in
Australia has helped it capture a growing
share in the paints industry in that
country.
Single product segment focus
A number of paper companies focused
on the kraft segment as one of the many
that they are present in; Yash Papers
focused singularly on it, emerging as a
specialist in the process. A number of
companies delivered products; Yash
Papers customised industrial and
packaging solutions. More specifically,
Yash Papers chose to specialise in the
unbleached kraft paper segment, where
the larger players found it uneconomical
to be present.
Application-based manufacturing
focus
A number of manufacturers preferred to
make generic grades within their
segments of presence; Yash Papers
consciously concentrated on creating
products around specific applications. To
do so consistently, the Company
collaborated closely with its end users to
develop products based on their ongoing
and emerging requirements. Over time,
the Company graduated to the
manufacture of hard tissues (18-30
GSM), wrapping grades (30-60 GSM)
and packaging /stationery grades (60-80
GSM), which not only delivered relevant
consumer solutions but also delivered a
stronger profitability over the commodity
varieties.
Specialised product focus
A number of manufacturers simply fed
existing demand; Yash Papers redefined
product applications and created new
markets. Over time, the Company
provided an alternative to imported
wood-based paper, imparting need-
based properties and exporting to new
markets. As a result, Yash Papers
became India's leading manufacturer of
low grammage unbleached kraft paper,
enjoying a market share of 50 per cent.
Single product segment focus
Application-based manufacturing focus
Specialised product focus
Servicefocus
The Company
focuses not
just on the
creation of
superior
products, but
their
marketing and
onward
servicing.
AT YASH PAPERS, WHAT THE
COMPANY DELIVERS IS DERIVED
THROUGH MANUFACTURE; HOW IT
RETAINS CUSTOMERS IS ACHIEVED
THROUGH BETTER SERVICE.
The Company focuses not just on the
creation of superior products, but their
marketing and onward servicing,
reinforced through the following:
• A willingness to customise products
in line with evolving customer
requirements - and not vice versa - in a
commoditised business.
• An on-time delivery dovetailed with
the production schedule of the customer.
• An ongoing liaison with dealers and
customers - compulsory feedback sought
within two weeks of all despatches - to
act upon their concerns.
• An understanding of dealer
knowledge leading to superior customer
service.
• A marketing exposure to employees
from various organisational functions.
As a result, repeat business increased
from 13088 MT in 2002 to 14548 MT in
2004; besides, not less than 13 per cent
of the Company's income was derived
from any single Indian geographical zone,
indicating a broad national presence.
98
Transparencyfocus
A two-layered
management
hierarchy
encourages
direct problem
solving and the
elimination of
unproductive
delays and
communication
gaps.
AT YASH PAPERS, TRANSPARENCY
IS REFLECTED NOT JUST IN THE
WAY THE COMPANY SHARES
PROFITS WITH THOSE WHO HELP
GENERATE IT, BUT ALSO IN AN
ADHERENCE TO LAWS IN A
BUSINESS WHERE MOST
UNORGANISED PLAYERS ESCAPE IT.
The Company's practices are designed
to promote integrity and transparency
through the following initiatives:
• A flat organisational structure that
facilitates an unfettered information flow
across all organizational tiers, resulting
in a greater ownership of responsibility
and accountability.
• A two-layered management hierarchy
comprising operators and managers,
which encourages direct problem solving
and the elimination of unproductive
delays and communication gaps.
• A participatory approach to decision-
making at all organizational levels,
resulting in the rapid development of in-
house managers.
• A fair appraisal system, which takes
into account relevant information and
allows every employee to recognize the
parameters on which he or she has been
evaluated.
• A commitment to adhere to the
applicable laws of the land.
• A blemishless debt servicing record,
resulting in a sound relationship with
financial institutions.
• The sharing of the production and
sales data for the preceding day,
incentivising enhanced performance.
This commitment to conduct business
the right way has translated into a fair
credit assessment with banks leading to
the sourcing of low cost Rs 5667 lacs of
debt from financial institutions for its
proposed expansion.
1110 1110
1312 Reliabilityfocus
Even as
Yash Papers
concentrates
on enhanced
volumes, its
primary source of
competitiveness
remains product
quality, which
translates into a
price premium
and repeat
business.
AT YASH PAPERS, WE DEVELOP
PAPER GRADES IN THE KNOWLEDGE
THAT NOT JUST OUR BUSINESS,
BUT THAT OF OUR CUSTOMERS
DEPENDS ON THE QUALITY BEING
DELIVERED BY US.
This is being amply demonstrated by the
trend in the business of decorative
laminates. To ensure that the
transported sunmica sheets reach the
user's end unscratched, a protective
kraft sheet is inserted between. The
stronger this sheet, the cleaner the
laminate. Over the years, an increasing
number of sunmica manufacturers have
turned to Yash Papers' kraft products for
reaching products to their customers just
the way they had been manufactured.
Strengthening reliability through
quality
Yash Papers does not see itself as a
volume-led player, but a quality-directed
one. So even as it concentrates on
enhanced volumes, its primary source of
competitiveness remains product quality,
which translates into a price premium
and repeat business.
Improving reliability through
providing solutionsYash Papers does not see itself as a
vendor for its customers, but a partner.
Customers can trust Yash Papers to
create solutions around their precise
requirements, derived from its deep
understanding of the product structure
and customer requirements.
Cost effectivenessYash Papers' R&D initiative is not only
focused on product quality but a lower
delivered cost. This 'double play' has
helped it emerge as the partner of first
recall among a growing community of
customers.
Strengthening reliability through quality
Improving reliability through providing solutions
Cost effectiveness
1514Performancefocus
YASH PAPERS WENT INTO THE
MANUFACTURE OF KRAFT PAPER
WITH AN ANNUAL INSTALLED
CAPACITY OF 1,940 TONS IN 1983.
SUPERIOR OPERATIONAL
PERFORMANCE HELPED GENERATE
A SURPLUS THAT WAS INVESTED IN
SUCCESSIVE MODERNISATION AND
EXPANSION. THIS GREW THE
COMPANY'S CAPACITY TO 16,000
TPA (WITH AN EXPANSION PLAN
EXPECTED TO TAKE IT TO 39100
TPA).
This performance orientation is the
culmination of a number of initiatives - a
specialised product focus, the drive to
serve dealers and customers and a
motivation to provide superior customer
solutions. These initiatives enabled the
Company to carve out a niche for itself
in a fiercely competitive segment.
Incentivised performance
Yash Papers created an incentive
scheme to inspire every employee to
deliver his best. The Company's
production and sales figures form the
basis of the performance against a pre-
agreed target, ensuring that incentives
are based on joint and not individual
performance.
Improving employee competence
At Yash Papers, innovative training
programs - guru-shishya - facilitate a
cross-breeding of competencies, helping
to create a multi-skilled organisation.
The Company also provides financial
training for members in non-financial
functions, creating a cost consciousness.
This intellectual investment is helping
create a motivated workforce, catalyzing
performance and arresting attrition.
Cost control
Yash Papers was faced with two options
when bagasse prices increased due to a
poor sugarcane crop in 2003: restrict its
production or change its raw material
mix. The Company selected the latter; it
reinforced bagasse with wheat straw,
achieving a better quality at lower
prices. Besides, it leveraged its
cogeneration facility to reduce its
dependence on the state electricity grid.
Both initiatives translated into a better
operating margin at a time when margins
within the paper industry remained
relatively flat.
Controlling wastages and rejects
Yash Papers has progressively
implemented quality control
mechanisms, reflected in an automated
on-line quality control system (QCS) on
one of its paper machines. This quality
control mechanism encompasses every
manufacturing stage from raw material
procurement and storage to the paper
production and dispatch. This
comprehensive coverage has helped
minimize internal and external rejections,
enhancing performance.
Better dealer management
Yash Papers has leveraged robust dealer
relationships leading to regular and
predictable offtake, timely payments and
reduced bad debts.
Fiscal discipline
Yash Papers has demonstrated a tight
financial control in a competitive
business. For instance, it renegotiated
the cost of its term loans and has
reduced interest outflow from 3.6 per
cent of turnover to 2.8 per cent (2004).
Besides, it negotiated stronger trade
terms and reduced expenses to
efficiently manage its working capital.
This performance focus translated into a
sales CAGR of 6.68 per cent across five
years and profits by 6.90 per cent over
the same period.
As a result, in 2004, even as sales
increased only 8.1 per cent, pre-tax
profit jumped 122 per cent.
At Yash Papers,
innovative
training
programs -
guru-shishya -
facilitate a
cross-breeding
of competencies,
helping to
create a multi-
skilled
organisation.
Yash Papers went into the manufacture of
kraft paper with an annual installed capacity
of 1,940 tons in 1983. Superior operational
performance generated a surplus that was
invested in successive modernisation and
expansion.
16 17
More than two decades ago, Yash
Papers went into business with
limited capital, modest machinery,
handful of people - and a dream.
A dream to be recognised as a value
player in a volume-based business.
Consider the odds: automation was
predominant, capital was scarce and
there was an absence of adequate scale
to influence success.
However, Yash Papers graduated to
become one of the largest players in its
segment within India and overcame the
overhang of an unconventional and
erratically available raw material
through a commitment to the following
priorities:
• Service mindset in a manufacturing
environment
• Niche product focus
• Improving product development
• Aggressive people empowerment
People management should probably
have figured at the head of the list.
Because by training people,
empowering them to fix targets, sharing
knowledge and creating a challenging
environment, the Company has grown
faster than the industry average.
In doing so, I am confident that we have
laid the foundation for sustainable
growth.
K.K. Jhunjhunwala
Executive Vice-chairman
We have laid thefoundation forsustainable growth
K.K. Jhunjhunwala explains how Yash Papers ispositioned to grow despite the odds
Executive vice-chairman's message
19
I am particularly delighted with the
improved performance of Yash
Papers in an otherwise flat 2004 for
the following reasons:
• A 8.1 per cent growth in revenues
despite a marginal decline in volumes
and domestic realisations.
• An increase in EBIDTA margin from
14.6 per cent to 18.6 per cent
following raw material switch, energy
cost savings, lower interest outflow
and increased exports.
• A prising of the market share from
established wood-based paper mills
who enjoyed domination for long.
• A growing goodwill as a speciality
products Company in India and
abroad.
Not surprisingly, these improvements
translated into superior business
numbers: an improvement in the return
on employed capital from 7.38 per cent
in 2003 to 9.36 per cent in 2004 and a
growth in the market capitalisation by
101.98 per cent (from Rs 529.19 lacs on
31st December 2003 to Rs 1068.81 lacs
as on 31st December, 2004).
I have no hesitation in saying that this
improvement provides a perfect launch
for the most ambitious expansion in our
history, leading to a stronger Company.
• Yash Papers is investing Rs 8,500
lacs in the daily manufacture of 70
tons of MG Poster Grade paper,
which will treble our topline across
three years.
• The Company is installing a soda
recovery unit, which will help recycle
almost 88 per cent of all the
chemicals used.
• The Company is setting up a 5 MW
power plant to protect its self-
sufficiency in power requirements.
• The Company is upgrading its
environment management system to
meet progressively stringent norms.
Besides, the overall expansion will
strengthen our economies of scale,
bargaining power and risk management
capabilities, helping us emerge as a
model agro residue-based paper plant in
India.
What gives me hope? Simply our
excellent track record:
• Yash Papers has never suffered a
cash loss in its history.
• The Company has continuously
expanded from 1940 tonnes to the
prevailing 16,000 tonnes across two
decades.
• The Company has acquired a 50 per
cent share in its chosen segments of
presence.
• The Company has graduated from
being paper sellers to solutions
providers.
Looking ahead, the Company will extend
its industry presence: trade in grades it
does not presently manufacture, supply
converted packaging to customers and
possibly even sell its surplus power with
the objective to maximise corporate
value.
In a business where nothing remains
constant, Yash Papers will bring to it an
opportunity-capitalising dynamism.
Should you need any clarification, I will
be happy to provide it. Simply write to
me at [email protected].
Ved Krishna
Managing Director
Excellent track recordgives me the optimism ofaccelerating growth
Ved Krishna reviews the performance ofYash Papers in 2004 and looks ahead
Dear stakeholders,
18
Managing Director’s review
20
The Indian
paper,
paperboard
and newsprint
industry
(installed
capacity
almost 7.8
TPA) operated
at an
estimated 75
per cent
utilisation in
2003-4.
21
MMaannaaggeemmeenntt’’ss ddiissccuussssiioonn aanndd aannaallyyssiiss
Indian economic overview
The offtake of paper is directly proportionate to a nation's - even the world's - economic
growth. To this extent, Yash Papers capitalised on India's economic growth during 2004.
For instance, the Economic Survey 2003-04 estimated GDP growth for that fiscal year
at 8.2 per cent (4 per cent in 2002-03) on account of a strong recovery in the
agriculture, industry and service sectors. Industrial sector growth continued to be
healthy (as per the Index of Industrial Production) at 6.9 per cent in 2003-04 (5.7 per
cent in 2002-03). Since growth is expected to be around 6 per cent-plus on the
conservative side over the medium-term, India is expected to emerge as one of the
fastest growing global economies and a safe proxy for the paper industry.
Global paper industryThe world paper and paperboard demand
is expected to grow to 402 million tonnes
by 2010, riding a CAGR of 2 per cent.
Asian nations are expected outperform
this growth with a 7 to 10 per cent
annual growth (Source: Jaako Poyry
estimates). Paper capacity shortage in
Asia is expected to strengthen prices,
based on which capacity additions are
being planned.
The Indian paper industry
The country's paper industry is
fragmented across more than 500
producers who possess capacities from
less than 1000 TPA to more than
100,000 TPA. The Indian paper,
paperboard and newsprint industry
(installed capacity almost 7.8 TPA)
operated at an estimated 75 per cent
utilisation in 2003-04
The Indian paper industry in 2003-04 (in million tones)
Capacity Production Consumption
Paper 6.70 5.26 5.22
Newsprint 1.12 0.59 1.10
Status: India's paper industry is the fifteenth largest in the world.
Segmentation: The wood-based segment accounts for 35 per cent while the non wood-based segment
accounts for 55 per cent.
Growth: India's paper industry has reported volume growth of 5.47 per cent CAGR over the last three years.
Opportunity: The industry has created employment for 1.3 million individuals and contributed Rs 25 billion to
the Indian exchequer.
Indian paperindustry:
A snapshot
Paper & Paperboard
Writing & Printing
Maplitho
Creamwove
Art Paper
Poster paper
Light Weight CoatedPaper (LWC)
Coated Duplex Wallpaper
Tissue Paper
ElectricalGrade PaperFood GradePaperMICR
UncoatedDuplex
Chromo
Triplex Boards
Kraft
Speciality Standard GlazedIndustrial
Newsprint
There is a
huge
opportunity
for India given
its low per
capita
consumption
at 6 kgs.
Industry challenges
Rising raw material prices: Paper
manufacturers are broadly classified into
wood based, agri residue-based and
wastepaper-based categories based on
the nature of the raw material used.
Wood-based units accounted for 35 per
cent of the production, agri residue-
based and wastepaper-based units
accounted for 30 per cent and 35 per
cent respectively. The large paper
manufacturing units in India mostly use
bamboo, hardwood and wood pulp while
the medium and small units consume
agri residues (bagasse, jute and straw)
and waste paper.
The industry has recently been plagued
with cost increases due to a growing
shortage of forest-based raw material
(wood). Following the rise in paper
demand, global wood prices increased
considerably. In India, due to the
absence of a plantations policy,
pulpwood prices were generally higher
than elsewhere: US$ 40-60 per tonne
compared with US$ 20-25 a tonne in
Indonesia. The lack of a foreseeable
increase in hardwood availability and the
absence of a policy on industrial forestry
indicate that hardwood prices may
increase at a CAGR of around 5 per
cent.
Bagasse, a sugar cane by-product, did
not escape the general input inflation.
Prices strengthened in 2004 due to a
bad crop and the increasing diversion of
bagasse for power generation by the
sugar companies. Following the rise in
wood pulp and bagasse prices, waste
paper also became more expensive.
Compliance with the new pollution
control norms: By December 2008, the
Indian paper industry will be required to
comply with stringent pollution control
norms laid down by the Pollution Control
Board under the CREP charter. This
compliance will require significant
investments that could affect smaller
companies at a time when returns are
modest, leading to their probable closure
and creating customer acquisition
opportunities.
Imports: India is an attractive market for
global manufacturers on account of a
low customs duty (presently 20 per
cent).
Industry prospects
In 2003-04, India's paper industry grew
almost 6 per cent and according to
IPMA, the industry's apex body, this
growth could sustain for three more
years. There is a huge opportunity for
India given its low per capita
consumption at 6 kgs (South Asia at 11
kgs and global average at 53 kgs
respectively) where even a one kg
increase in consumption could translate
into a nationwide demand increase of a
million tons of paper.
• Economic growth, mirrored in the GDP, is the
primary industry driver.
• Domestic demand is expected to rise at a CAGR
of 6.1 per cent upto 2008-09 while capacity
expansion is estimated at only 3.1 per cent over
the period (Source: CrisInfac).
• India's education sector is expected to grow at
four per cent on account of a rise in literacy levels.
The Indian Government has committed six per cent
of the GDP towards education.
• India's writing and printing sector is expected to
grow at 5.5 per cent compounded upto 2008-09
(Source: CrisInfac).
• An increasing use of industrial paper for the
packaging of consumer goods and FMCG is
expected to drive Duplex Board growth at 7.2 per
cent and kraft at 8.0 per cent CAGR up to 2008-09
Driversof growth
India's per capita consumption of corrugated
boxes is a mere 1.5 kgs even as the global
average is around 15 kgs and US average 80 kgs.
About 95 per cent of all products are packed in
corrugated boxes in the US, an indication of the
vast potential that lies in this business.
The industrial paper segment is expected to ride
India's export growth. For instance, India's
Agricultural and Processed Food Export
Development Authority's product-specific strategy
envisages annual agricultural exports of more than
Rs 10,00,000 lacs across six agro commodities.
The heartening point is that presently the
consumption of corrugated boxes is less than 20
per cent of all packaging material used by India's
food sector (corresponding global average is more
than 35 per cent), which points to an attractive
latent potential.
There is another area of optimism: the Jute
Packaging Material Act 1987, which
recommended the mandatory use of jute
packaging across 90 per cent of all food grain and
sugar as well as 15 per cent of all urea produced
in India, is being relaxed, which is expected to
increase the use of industrial paper as a preferred
packaging medium.
In view of buoyant industrial and agricultural
production as well as exports, this segment of
industrial paper is expected to grow at around 7
per cent CAGR in India. Besides, with FMCG
companies looking at more innovative packaging,
the offtake of industrial paper is likely to surpass
growth in the printing and writing paper segments.
Theindustrial
papersegment
22 23
24
The decline
in power and
fuel costs was
on account of
a good rice
crop, which
increased the
availability
of rice husk
and reduced
its price by
30 per cent.
Parameters 2004 2003
Production (MT) 14762 14795
Sales (MT) 14548 14878
Net Sales (Rs in lacs) 2584.31 2390.38
25
2004 vs 2003
2004 was a favourable year for the
Company. Although volumes declined
marginally, revenue increased by 8.11
per cent. The Company posted an 81 per
cent increase in net profit from Rs 87.49
lacs in 2003 to Rs 158.62 lacs in 2004;
its highest in eight years.
Production
The Company's kraft production declined
from 14795 tonnes in 2003 to 14762
tonnes in 2004, representing a capacity
utilisation of 92 per cent (of its installed
capacity of 16000 TPA).
Raw material management
Yash Papers is an agri-residue based
paper manufacturer. Bagasse, its
principal raw material, accounted for
around 12 per cent of its operating cost,
any change in which can impact its
profitability.
As a de-risking initiative, the Company
selected to be strategically located in
the Gangetic belt of eastern Uttar
Pradesh (traditionally a sugarcane
cultivating area) in proximity to 20 sugar
mills within a radius of 200 kms. This
location translated into a logistical
convenience and the availability of
bagasse at a competitive cost.
In 2004, bagasse availability was lower
due to the cyclical nature of the cane
crop. The Company countered this
shortage through the introduction of
wheat straw in its raw material mix, a
low cost alternative abundantly available.
As a result, it was able to cap raw
material cost increase to only 15 per
cent to Rs 705.80 lacs in 2004 and the
increase in the proportion of raw
material in net sales from 26 per cent in
2003 to 27 per cent in 2004.
Power and fuel
As a resource-respecting organisation,
the Company made valuable savings in
power and fuel costs in 2004, which
strengthened operating margins. For
instance, power and fuel expenses in
quantum terms declined from Rs 488.72
lacs in 2003 to Rs 353.99 lacs in 2004,
or from 20 per cent of net sales in 2003
to 14 per cent in 2004. When seen
against the production, the decline was
significant: from Rs 3303.28 per tonne
of the final product in 2003 to Rs
2397.98 in 2004.
The decline in power and fuel costs was
on account of a good rice crop, which
increased the availability of rice husk
and reduced its price by 30 per cent.
The Company also made an attractive
saving following the installation of a
variable frequency drive to arrest
wasteful energy consumption.
Other manufacturing expenses
The other miscellaneous manufacturing
expenses incurred by the Company were
generally around the previous level: 17.8
per cent of net sales in 2003 and 17.1
per cent in 2004, despite an increase in
the price of consumable chemicals.
Improvement initiatives
The various improvements initiated by
Yash Papers to enhance product quality
in 2004 were:
Raw material checks: Stringent quality
checks minimised raw material wastage
at the storage and production levels. As
a precaution, the combustible bagasse
was stocked safely but in open spaces
to enable excess moisture evaporation.
To protect the material from combusting,
water pipes were installed around the
stackyards.
Power, fuel & water consumption:
During 2004, the Company introduced
variable frequency drives which
maximised machine efficiency and
resulted in a 30 per cent energy saving.
A new water tank was installed to re-use
water, which reduced fresh inflow by 20
per cent. Following an energy audit,
driving belts were changed, leading to
efficient use.
Installation, repairs and asset
maintenance: In 2004, the Company
conducted a 20 day preventive
maintenance to prevent sudden
breakdowns; it modified the MDC to
reduce in-plant air pollution; it modified
the boiler furnace, leading to lower
downtime and increased fuel efficiency.
This shutdown notwithstanding, the
Company produced almost as much as in
the previous year: 14,762 MT in 2004
compared to 14,795 MT in 2003.
Among other initiatives, the installation
of a scanner automatically identified
deviations from the required quality,
stalled production and corrected the
output; more importantly, the scanner
enabled the Company to database its
production, leading to efficient problem
resolution. The installation of the
variable frequency scanner resulted in a
faster grade changeover and better
speed control.
Research and Development
Research and Development represents
the cornerstone of the Company's
success, enabling it to customise
varieties and manufacture specialised
grades in line with emerging customer
requirements.
Towards its serious research intent, the
Company invested in an adequately
equipped laboratory, capable of captive
multi-grade development, and an
efficient team specialising in
development and quality control based
on customer requirements. In 2004, the
key achievements of the R&D function
comprised:
• Development of wet strength kraft
paper.
The average
price during
the year was
Rs. 17.76 per
kg compared
to Rs. 16.06
per kg in 2003.
• Development of coloured kraft paper
for the packaging/ stationery segment.
• Development of light shade kraft
paper for a tobacco company despite the
absence of a bleaching facility at the
plant.
Human resources
The Company embarked on a number of
initiatives to make it an invigorating
workplace for its 150 employees. For
one, the Company retained its flat
management structure, with a number of
responsibilities delegated to the shop
floor, facilitated by a trusting and
transparent communication process. To
enhance a sense of ownership, the
Company graduated employees into
shareholders and provided
accommodation/ recreational facilities.
Besides, the Company introduced the
following forward-looking work practices:
Self-management teams: Employees
worked in self-managing teams called
Sanghs, which met periodically to
discuss and resolve issues relevant to
them, involving each worker in the
decision-making process. These
knowledge-exchanging Sanghs were
headed by a representative called
Pradhan who represented his
department's concerns at a higher level
called the Pradhan Sangh, wherein all
team heads met once a month to discuss
a broader agenda. The top management
- Sangrakshak Sangh - discussed broad
organizational issues and to which
Pradhan Sangh representatives were
invited by rotation.
Training and development: At the
Company, the principal focus of people
development and growth people was
achieved through an intensive and
innovative training. Trainers, both within
the Company and outside it, trained
employees regularly. The faculty also
comprised machinery suppliers who
trained employees on the correct
machine use. Training in quality and cost
consciousness was conducted by in-
house faculty and over time, the training
extended to social and personal
development.
Employee appraisal: Employee
progress was monitored through a
At Yash Papers, the guru-shishya programme promoted employee multi-skilling in an
interesting way. An employee voluntarily chose a person from any department as his
guru (teacher) while the guru was responsible to train the shishya (student). The
effectiveness of this cross-functional training was linked to employee remuneration,
making it integral to organisational development.
Yash'sguru-shishya
programme
26 27
comprehensive appraisal system,
revolving largely around self-appraisal
and covering the performance in the
designed job profile in addition to cross-
functional learning as well as attitude
and motivational levels.
Each worker set his own annual target,
monitored quarterly. Appraisal was done
at two levels, first by the Pradhan of the
respective Sangh and then by an
executive from the senior
Marketing review
Yash Papers markets products through
two channels: a strong network of 35
nationwide dealers and 10 global dealers
for its standardised grades, and its
corporate plus existing network for the
specialised grades.
In 2004, the Company sold 14548 MT of
paper, a 2.2 per cent decline over the
previous year attributed to a
maintenance shutdown and a temporary
decline in realisations serving as a
disincentive. This flexible approach and
increased exports - nearly 14 per cent of
the total sales, the highest in the
Company's history - translated into a
revenue increase by 8.1 per cent.
Company's product grades and
applications
The Company's products are used
across a number of important
applications, given in the table on the
next page.
Prices and realisations
In a competitive environment, the
Company did not just manage to retain
its realisations but actually grew them.
The average price during the year was
Rs. 17.76 per kg compared to Rs. 16.06
per kg in 2003. This rise of 10.58 per
cent contributed significantly to the rise
in revenue. The company's realisations
grew from Rs. 2403.29 lacs in 2003 to
Rs. 2599.54 lacs in 2004 and receivables
declined from Rs 22.55 lacs to Rs 21.03
lacs, due to a tightening debtors policy
and a strong collection discipline.
Key marketing practices
The Company's marketing objective is to
sell with speed and at a premium over
the competing brands. Over the years,
The Company
strengthened its
international
brand through
the introduction
of multi-colour
options in kraft
and specialty
grades like wet
strength kraft
paper.
2928
The Company's major offtake was derived from the 43-64 GSM segment, accounting for nearly 51 of its revenues.
Company's regionwise sales
Regions Total sales (in Rs Lacs) Per cent of total sales
North India 879.10 34.07
West India 641.58 24.86
East India 396.87 15.38
South India 372.24 14.42
Export 290.80 11.27
2580.59 100
the Company strengthened its position
as a specialised manufacturer within its
niche and leveraged its credibility to
protect it from the impact of short-term
price troughs.
As a stable initiative, the Company
marketed products via dealers in diverse
national and international locations
through a relationship-driven approach.
This was done by servicing dealer
requirements on schedule and faithfully
meeting their demanding requirements.
As a relationship-strengthening initiative,
the Company was engaged in an
ongoing dialogue with its dealers to
understand ground realities with clarity,
leading to proactive initiatives. As a
knowledge-enhancing initiative, dealers
were regularly trained in the Company's
products and applications. Besides, the
Company's marketing representatives
accompanied dealers to customer
locations and derived an insight into
evolving preferences.
As a forward-looking initiative, the
Company's marketing team studied how
existing paper uses could be substituted
cheaper with kraft. Over the last few
years, this initiative translated into the
successful introduction of aluminium-
coated kraft, replacing conventional
aluminium foil packaging. The Company
now expects to drive growth through the
introduction of newer kraft uses in gift-
wrapping, face tissues and stationery.
Exports
The Company maintained its exports at
12 per cent of total sales, despite fierce
competition. As an encouraging trend,
the Company bagged export orders for
some specialised products from
reputable customers with large
requirements. The Company
strengthened its international brand
through the introduction of multi-colour
options in kraft and specialty grades like
wet strength kraft paper.
Over the last four years, the Company's
exported volumes evolved as per the
table below.
Encouragingly, there was a consistent
increase in the export of value-added
grades, a trend that the Company
expects to sustain through a change in
the product mix towards these varieties
Product Production/
grade Sales (in MT) Uses Consumer industry Industry outlook
32-42 GSM 4077 (P) Laminating sheets/ paper Lamination industry/ Increase in construction and
3976 (S) bag/ interleafing in sun mica packaging industry/ Sunmica home improvement activity,
sheets packaging/FMCG industry/ together with rising
Food industry/ plywood industry consumer demand are
driving growth.
43-64 GSM 7674 (P) Bidi wrapping/ Tobacco Tobacco industry/ Adhesives/ Economy growth of the
7518 (S) pouch/ Gum tape/ paper FMCG industry/ Bangle economy together with an
bags/ note-book covering industry/ Education sector impetus on education
paper/ Bangle-wrapping ensure rising demand for
paper this segment.
65 GSM and 3013 (P) PE Coating in mattress/ Mattress industry/ packaging Increased focus on housing
above 3060 (S) stationary/ tube light industry/ Real estate industry and a growing importance of
packaging/ Printing industry/ Education sector packaging are key drivers. Year Quantity of paper (Tons) Per cent of total sales
2001 633 5
2002 947 7
2003 1820 12
2004 1735 12
The
Company
will position
itself more
distinctively
in the
international
market
leading to a
stronger
brand recall
and better
realisations.
following the proposed expansion. The
Company's R&D initiative is engaged in
the creation of application-based
products based on customer enquiries,
hoping launch a number of these
products during 2005.
Outlook
The outlook for a value-added
manufacturer like Yash Papers is
encouraging for a number of reasons: an
increased focus on better packaging
standards and the predominance of kraft
for this purpose at the customer end.
The Company is not only engaged in the
creation and customisation of a number
of specialised grades but is also
evaluating the possibility of extending its
service focus in two distinctive ways:
starting a trading wing to provide wider
customer solutions and tying up with
converters to provide turnkey packaging
solutions, which will accelerate the
Company's evolution into an end-to-end
solutions provider. Concurrently, the
Company will position itself more
distinctively in the international market
leading to a stronger brand recall and
better realisations that will enable it to
counter the price wars of a competitive
market place.
Financial review
2003 vs 2004
A marginal production decline
notwithstanding, Yash Papers reported
an 8.1 per cent increase in net sales at
Rs 2584 lacs in 2004 (Rs 2390 lacs in
2003) while operating profit increased
46.4 per cent to Rs 451 lacs in 2004.
The Company's operating margin of 13
per cent in 2003 increased to an
impressive 17.5 per cent in 2004, due to
robust domestic realizations, higher
exports and substantial power/fuel cost
savings. A lower interest outflow
ensured that pre tax profit rose 122
percent to Rs 266.18 lacs in 2004 and
net profit by more than 80 per cent to
Rs 158.62 lacs. Based on this
improvement and optimistic outlook, the
Board recommended a dividend of 12.5
per cent for 2004 (10 per cent in 2003).
Cash flow management
The Company generated a 75 per cent
increase in its operating cash flow to Rs
314.02 lacs in 2004. In a capital-
intensive business, Yash Papers was
required to pay for raw material and
overheads while awaiting reimbursement
for the material sold by it. The Company
strengthened its resource management
through an ongoing monitor of cash
movements, facilitated by daily reports.
These reports detailed receipts,
payments, LC limits used, bank
guarantees utilised and unavailed
finance facilities. Based on this, the
3130
Company outlined a cash management
strategy to put available cash to the
most efficient use.
Revenue
The Company reported an 8 per cent
growth in net sales to Rs 2584 lacs in
2004, a marginal decline in volumes
notwithstanding, derived through
stronger realizations from its various
specialised products. Other income was
Rs 30.92 lacs (Rs 40.94 lacs in 2003),
generated largely from interest inflow on
invested fixed deposits and export
benefit (DEPB).
Margins
In a difficult business environment, the
Company strengthened its operating
margins from 17.5 per cent in 2003 to
13 per cent in 2004 and net margins
from 3.20 per cent in 2003 to 6.20 per
cent in 2004. This transpired as a result
of a number of reasons: an altered raw
material mix to counter a price increase
in bagasse, a lower price of rice husk
and a 16.8 per cent reduction in interest
costs over the previous year.
Capital employed
In a capital-intensive paper industry, the
Company earned a 9.36 per cent return
on its employed in 2004, which was
better than 7.28 per cent in 2003 mainly
on three counts:
• Lower energy costs.
Parameters 2004 2003 Per cent change over 2003
Net sales (Rs lacs) 2584.31 2390.38 8.11
Operating profit (Rs lacs) 451.19 308.57 46.2
Operating margin (per cent) 17.5 13 34.6
Pre tax profit (Rs lacs) 266.18 119.97 121.8
Post tax profit (Rs lacs) 158.62 87.49 81.3
Dividend (per cent) 12.5 10 25
Key financial highlights
Excellent track
record gives
me the
optimism of
accelerating
growth.
• Improved realisations.
• Better cash flow management.
Reserves
At the Company, reserves largely
comprised accumulated profits earned
over the years, the lowest cost of funds
at its disposal. The Company's reserves
stood at Rs 1029 lacs as on 31st
December 2004. As reserves increased
from Rs 925 lacs to Rs 1029 lacs in
2004, net worth grew to Rs 1868 lacs
(Rs 1753 lacs in 2003). The Company
did not have any revaluation reserves on
its books during the year under review.
Loans and interest
In a capital-intensive business, the
management of the quantum and cost of
borrowed funds influences profitability.
Over the years, the Company has
mobilised requisite funds at the right
time at competitive rates and liquidated
debt. Total loan funds declined from Rs
655.5 lacs in 2003 to Rs 607.4 lacs in
2004 and interest outgo declined from
Rs 87.90 lacs to Rs 73.09 lacs, following
the prepayment of an expensive term
loan, renegotiation of interest rates and
the swap of high cost advances with low
cost foreign currency loans. As a result,
debt-equity ratio improved from 0.37 in
2003 to 0.33 in 2004, average interest
cost dropped from 13.4 per cent in
2002-3 to 12 per cent in 2004 and
interest cover strengthened from 2.36
times to 4.64 times over the period.
Inventory
At Yash Papers, inventory management
is a critical driver of working capital
outlay for a number of reasons:
• The Company's principal raw material
is available only for three months and
has to be stored for the rest of the year.
• The finished goods are largely
manufactured on order but certain
generic grades also have to be
manufactured in anticipation of demand
(export and domestic).
The Company's prudent inventorymanagement optimises the allocation offunds in raw material inventory, even asit maintains an optimum stock ofconsumables so that the productionprocess is never affected.
At the end of 2004, the Company's rawmaterial inventory was Rs 133.85 lacs,reflecting 69 days of sales, while finishedgoods inventory was Rs 143.93 lacs,higher than in the previous year onaccount of the increasing shortage ofbagasse.
DebtorsGenerally, receivables managementrepresents the last leg of the Company'stransaction. A quicker recovery enablesthe Company to transact a larger volumeof business with the same quantum offunds, strengthening fiscal efficiency. Adelay, on the other hand, could inflateworking capital requirements, raising
interest outflow. As a result of a strongproduct, excellent dealer relations andan incentivised early remittance, theCompany negotiated a quick paymentcycle. As a result, total debtors were Rs225.50 lacs in 2003 and Rs 210.27 lacsin 2004 as receivables declined from 34days of turnover in 2003 to 30 days ofturnover in 2004.
CreditorsFor Yash Papers, creditors' managementwas critical as principal raw materials(bagasse and wheat straw for paper andrice husk for cogeneration) needed to bepurchased against cash. Chemicals andconsumables were purchased on credit.On the overall, the Company's creditors'position was comfortable.
Working capitalAt Yash Papers, working capital was
used to fund the purchase of rawmaterial, stores, consumables, fundoverheads, administrative expenses andmaintain stock. Its managementassumes significance when primary rawmaterial suppliers must be paidimmediately (inspite of raw materialhaving to be stocked months in advance)and material must be sold on credit.
Over the years, the Companystrengthened its inventory, debtor-creditor management and product mix,which enabled it to improve its workingcapital outlay. As a result, the Companydid not require its working capital limitsfrom banks to be revised at any timeduring the preceding five years.
ExportsThe quality of the Company's papercontinued to be internationally
acclaimed, as a result of which exportsincreased considerably during the yearunder review.
Tax
The company provided Rs 95.75 lacs as
provision for current tax and Rs 11.80
lacs as deferred tax for 2004, higher
than Rs 39.55 lacs in current tax and a
deferred tax credit of Rs. 7.07 lacs in
2003. This increase in tax provision was
largely due to the fact that until last
year, the company utilized its MAT credit
available and set this off from the tax
liability of the company. The increase in
deferred tax provisions was on account
of the increase in the net block over the
written down value of fixed assets as per
the provisions of the Income Tax Act,
1961.
3332
Export growth
Year Quantity of paper (Tons) Per cent of total sales
2001 633 5
2002 947 7
2003 1820 12
2004 1735 12
Forex
management
was
strengthened
by the availing
of packing
credit in
foreign
currency and
onward
liquidation
through
realisations.
Forex management
At Yash Papers, forex management
revolved around the timely receipt of
payments and adequate protection from
exchange rate fluctuations. Its
management was strengthened by the
availing of packing credit in foreign
currency and onward liquidation through
realisations, reducing the Company's
exposure to foreign currency
fluctuations.
Looking ahead
The Company's operations are set to go
grow significantly following its proposed
extension into the production of a kraft
variety called MG Poster grade, which
will extend the Company's consolidated
capacity from 16000 MT to 39000 MT.
Concurrently, the Company will control
energy, raw material and direct costs,
maximising profitability. In the
specialised segment, the Company aims
to emerge as a market leader in the
niche specialised segment across the
medium term.
34 35
The Company's operations are set to go grow
significantly following its proposed extension
into the production of a kraft variety called
MG Poster grade,
which will extend the Company's
consolidated capacity from
16000 MT to 39000 MT.
3736
At Yash Papers, we believe that the
successful conduct of business is as
much about enhancing profitability as
it is about minimizing the
environmental impact.
As a responsible manufacturer, Yash
Papers embarked on the following
initiatives:
Environment management practices:
In an environmentally sensitive business,
Yash Papers minimised its environment
impact through the selection of an
environment-friendly raw material like
bagasse. This agricultural by-product,
derived from sugarcane, is more easily
renewable than wood; besides, the
Company produces unbleached kraft
paper, which does not require the use of
chlorine, a hazardous substance.
As a significant step forward, the
Company's expansion programme will be
completely aligned to the norms of the
Corporate Responsibility for
Environment Protection (CREP) charter.
Going ahead, the Company will sensitise
all employees towards the need for
environment protection and implement
an efficient waste segregation and
disposable system (compost pits for
biodegradable waste), ensuring a green
factory.
Effluent treatment plant: The effluents
from the Company's plant could be
potentially hazardous, if untreated. In
line with the Corporate Responsibility for
Environment Protection (CREP) inspired
by the Central Pollution Control Board
and Ministry of Environment and
Forests, all paper mills 'must install a
chemical recovery system or utilize the
black liquor generated with no discharge
from pulp mill within three years or
switch over to waste paper'.
Yash Papers has already commissioned
an effluent treatment plant to treat and
minimise the generation of effluents and
now expects to upgrade it during the
forthcoming modernisation programme.
Solid waste management: At Yash
Papers, much of the solid waste that is
generated during manufacture is either
reused or processed into downstream
products. Solid waste or sludge is used
to produce sun-dried boards while the
other solid waste is landfilled. Going
ahead, the Company is planning to set
up a soda-recovery plant that will
recover chemicals, reduce the
environmental impact and save costs.
Air pollution: The Company's preventive
maintenance initiative included the
modification of its existing Mechanical
Dust Collector to minimize gaseous
emissions. Going ahead, the Company
expects to install an additional
mechanical dust collector attached to
the proposed husk-fired boiler and an
electro-static precipitator.
Noise pollution: To mitigate the impact
of noise in a paper mill from the
operation of vacuum pumps, the
Company commissioned special
silencers.
HHooww YYaasshh PPaappeerrssiiss mmaakkiinngg iittssooppeerraattiioonnss ttrruullyyssuussttaaiinnaabbllee
At Yash
Papers, we
believe that
successful
business is as
much about
enhancing
profitability as
it is about
minimising the
environmental
impact.
3938
Yash Papers is not just operating
within its community, it is adding
value to it.
Over the years, the Company has been
a fair employer, supporter of families,
responsible taxpayer and a protector of
community interests.
Employee responsibilities: With time,
Yash Papers has multi-skilled,
empowered and enriched its employees
through training, a flat management
structure and personality development
opportunities.
Family responsibilities: Yash Papers
provides accommodation to employees
and their families in a dedicated colony
in addition to recreational facilities and
to education.
Community concern: Yash Papersimparts meaningful education through anumber of educational institutions thatare run by various sponsored Trustsunder the guidance of ManjulaJhunjhunwala, Director, andeducationist. These include a CBSE-affiliated senior secondary school inFaizabad, acclaimed as one of the bestinstitutions in the region, where thechildren of employees are given apreference in admissions and where theireducation is subsidised. The Company isalso involved with a vernacular mediumschool in the vicinity of its operationsthat is accessible to the children of
employees. Students at these schools
get the benefit of internship programmes
at the Company to gain a functional
knowledge of a working environment.
The Company is sponsoring a vocational
training institute to train and increase
employability. It has also sponsored a
training institute, where eminent
educationists use modern methods to
enhance teaching skills; it expects to
convert this into a full-fledged college. A
rural education programme imparts
education to children from neighbouring
villages.
National commitment: Yash Papers is a
law abiding corporate citizen, paying
taxes and statutory dues on schedule.
HHooww YYaasshh PPaappeerrssiiss llooookkiinngg aafftteerr iittssccoommmmuunniittyy
Over the years,
the Company
has been a fair
employer,
supporter of
families,
responsible
taxpayer and a
protector of
community
interests.
4140
For the benefit of readers, Yash Papers has analysed the risks facing its business on the lines of a study conducted by the
prominent management guru Michael E. Porter in his book Competitive Advantage.
Michael Porter's risk management grid
In any industry, competition is influenced
by five competitive forces: threat from
new entrants, the bargaining power of
existing buyers, the bargaining power of
existing suppliers, the threat of
substitute products and the rivalry that
exists among the existing players.
It is only a collective pull of these
competitive forces that determines the
ability of the Company to earn a return
on its investment that is higher than the
cost of its capital.
Intensity of rivalry
Industry growth: The demand for paper
in India will continue to grow at an
attractive pace given its low penetration
compared to the rest of the world. While
this might seem an attractive entry
prospect, the capital intensity of the
industry will serve as a barrier for new
entrants, protecting the interest of Yash
Papers.
Brand identity: In a largely
commoditised business, branding is not
yet critical to success, even though
quality and service do influence
customer loyalty. In the case of Yash
Papers, which deals with specialised
HHoowwYYaasshh PPaappeerrss iissmmaannaaggiinngg iittss
rriisskkssaanndd ccrreeaattiinngg aa
ssttrroonnggeerroorrggaanniissaattiioonn
4342
paper industry faces little risk of product
substitution by buyers. The threat of
plastics substituting paper packaging is
also not serious because of
environmental and aesthetic
considerations.
Buyers' power (bargaining leverage
and price sensitivity) Buyer
concentration: In an industry like paper,
where the customer base is diverse and
uses multiple, there is negligible risk of a
buyer concentration / cartelisation.
Brand identity: A well-protected brand
identity ensures that the Company
continues to earn a premium over
average prevailing realisations.
Product differences: An application-
based manufacturing discipline ensures
effective product differentiation,
resulting in a growing market share and
profitability.
Economy risk
Any economic downturn could affect the
industry and Company in a negative
way.
Risk mitigation
The Indian economy has demonstrated a
sound recovery in 2004, with the GDP
growing at 8.2 per cent. This trend is
expected to sustain over the coming
years. However, even a slight decline in
economic performance may not affect
the paper industry materially due to a
sufficient latent demand.
Industry risk
The Indian paper industry may not
remain an attractive due to a high capital
cost and long payback.
Risk mitigation
The growing industrialization, the low per
capita consumption, increasing literacy
and progressive unviability of imports
indicate a fair profitability for existing
manufacturers. Yash Papers has
demonstrated an ability to be cost
competitive, an effective hedge.
Strategy risk
In an environment where realities change
rapidly and competition is intense,
strategic errors could result in a loss of
market share.
Risk mitigation
The Company has always made products
that are differentiated, value-added and
customised for specific applications.
While it has manufactured a limited
product range, it has expanded the
market through newer uses and the
replacement of wood-based paper in
specific segments. It has periodically
expanded capacity, invested in the best
available technology and adhered to
environmental norms, strengthening a
case for sustainability. Its proposed
expansion will only strengthen this
competitiveness and enhance value.
Globalisation risk
Due to an over-capacity in the West,
there is a possibility that India may
become a dumping destination.
Risk mitigation
India possesses a strong anti-dumping
mechanism that protects domestic
manufacturers. The Company caters to
the niche low grammage segment, with
high freight sensitivity, deterring
imports.
Raw material risk
In an agri residue-based paper-
manufacturing unit, raw material
availability could be excessively
dependant on monsoons or the decision
of sugar mills to use it for cogeneration
purposes.
products, the brand is visibly
established, serving as a hedge against
competitors.
Exit barriers: Given the high asset
investment and the resale value of
assets, corporate exit is possible but
capacity exit is not yet a reality due to
the possibility of acquisition.
Product differentiation: In the paper
industry, product differentiation is not
evident in generic grades, marked by
timely delivery and cost competitiveness.
Yash Papers thrives on specialisation,
product differentiation, Research and
Development, an effective hedge.
Entry barriers
Economies of scale: As the minimum
capacity required to break-even has
gradually risen over the years, so has
the entry barrier for new entrants,
protecting long-term players like Yash
Papers. The latter has succeeded with a
relatively low capacity only due to a high
level of specialisation.
Capital requirement: In the capital-
intensive paper industry, greenfield cost
is approximately Rs 80,000 per tonne
across a high installed capacity, calling
for a large capital outlay. Additionally,
the industry is working capital-intensive
with a long gestation period. IPMA
estimates that average ROCE has been
11 per cent as against an average
capital cost of around 15.5 per cent,
protecting existing manufacturers like
Yash Papers.
Proprietary product difference:
Though there is little differentiation in
the basic product, specific applications
influence offtake. Yash Papers enjoys a
reputation for innovation around its
applications, protecting itself from this
threat.
Access to distribution: Established
manufacturers like Yash Papers possess
a wide and deep distribution network,
which helps their products being
delivered just when the customer wants
them, an effective entry barrier against
intending industry entrants.
Expected realisations: The paper
industry is fiercely competitive with a
number of players in the unorganised
sector who evade taxes, enjoy an unfair
advantage and can trigger a price war.
This is a deterrent for new entrants and
is also one of the reasons why the
interest of companies like Yash Papers
has been relatively protected.
Suppliers' bargaining power
Substitutes: There are few substitutes
for the raw material used in the
manufacture of paper. However, a
diverse vendor base insulates the
Company against an excessive
dependence on a single supplier. Also,
the raw material is essentially a process
waste for the suppliers who have no
option but to dispose it at the available
price.
Product price: A rise in material prices
is always a threat, given the fact that it
depends on the vagaries of weather.
However, Yash Papers possesses a
multi-feed capability with the option of
altering the raw material mix to counter
any unreasonable hike in prices.
Threat of forward integration by
suppliers: A forward integration by
suppliers would require a considerably
large investment. This is unlikely as they
are already in one manufacturing
business (sugar manufacturing in case of
bagasse manufactures) and would rather
stick to their core competence, given the
different market dynamics of the two
industries.
Substitutes
Buyers' propensity to substitute: The
4544
Risk mitigation
Uttar Pradesh annually generates nearly
18 million tons of bagasse. Since the
Company is located in this state, it is
well placed for raw material
requirements. The Company has
mitigated the cyclicality risk through the
use of other fibrous materials to
compensate for the bagasse shortage,
whenever it happens.
Besides, the cogeneration option is
costly for small sugar mills. As a prudent
de-risking, the Company is not
dependant on any single mill for its
bagasse supplies and is surrounded by a
number of small manufacturers willing to
supply bagasse to it. In addition, the
expected power reforms era and private
power projects promise power at a
cheaper rate, discouraging even the
larger mills from setting up such
facilities.
Energy consumption risk
The Company's captive power
generation facility is dependent on
agricultural residues (rice/paddy husk)
that are dependent on the monsoons
and hence open to supply fluctuations.
Risk mitigation
The Gangetic belt in which the Company
operates is climatically stable. However,
in the event that husk prices rise
sharply, the Company will be able to
shift to coal to fire its boilers without a
significant capital outlay. The Company
is also exploring the possibility of
producing energy from gas. With large
power plants being installed in the state,
the energy crises will not affect it in the
long run.
Technology risk
In a dynamic industrial environment, the
Company faces the risk of its technology
becoming obsolete.
Risk mitigation
The Company is consistently extending
its technology expertise, which, post
expansion, will only strengthen
mitigating any latent risk of
obsolescence.
Productivity risk
In a capital-intensive business,
productivity is critical to payback and
profitability, a shortfall in which, however
temporary, could affect margins.
Risk mitigation
The Company has invested in worker
training to improve asset utilization,
preventive maintenance and asset
upgradation. This enabled the Company
to achieve a capacity utilization of more
than 90 per cent for three successive
years.
Human capital risk
Attrition at the senior management
levels could erode the Company's
knowledge base.
Risk mitigation
The Company's workplace environment
and employee compensation compare
favourably with the best in the industry.
However, to counter any risk that
attrition may pose, the Company is
continuously training its second
management tier to assume leadership
positions.
Margins risk
In a competitive industry, margins could
thin, threatening the profitability of Yash
Papers.
Risk mitigation
The Company has prudently increased
its exposure to specialised grades,
where competition is limited and margins
are better. The Company also enjoys
cost advantages due its economies of
scale compared to smaller unorganised
manufacturers. Besides, strategic
investments in power co-generation have
translated into significant savings. As a
result, the Company is competing in
markets traditionally dominated by
wood-based manufacturers.
Customer concentration risk
An excessive dependence on a few large
customers could pose a serious risk to
the business in the event of customer
attrition.
Risk mitigation
The Company enjoys a diversified
customer base spread across the
country in addition to a strong dealer
base that empowers it to add new
customers.
Distribution risk
In a standardised segment, poor product
visibility could impact product dispersal
and distribution.
Risk mitigation
With a dedicated force of 35 dealers in
India and 10 abroad, Yash Papers has
gained a sizeable market presence.
Frequent new product training,
alternative uses and periodic dealer
meets have strengthened the Company's
dealer relationships leading to an
extensive geographic presence and
penetration.
Geography risk
The Company is located near its raw
material sources but relatively far from
its consumption markets, driving logistic
costs.
Risk mitigation
Being one of the lowest cost producers
of value-added kraft paper, the
Company has the capability to absorb
additional logistic costs that could arise
from the transportation incurred to reach
products across distant markets.
Foreign exchange risk
Currency fluctuations could adversely
affect the Company's business.
Risk mitigation
The Company exports almost 15 per
cent of its annual production and this is
expected to go up to 40 per cent
following the proposed expansion.
Prudent forex management practices
and access to foreign currency packing
credit will protect the Company from
undue currency risks.
Finance risk
The Company may not be able to put
together resources to finance its growth.
The high cost of finance may affect
profitability. It may not be able to
compete in the marketplace with
companies that have sourced cheaper
funds. It may suffer from a liquidity
squeeze.
Risk mitigation
Yash Papers has consistently improved
its working capital and fund management
practices. The Company strengthened
its liquidity through various initiatives
like accelerating receivables and
shrinking inventory. It has liquidated
expensive debt in favour of low cost
foreign currency, arriving at a
comfortable debt-equity ratio of 0.33. As
a result, the Company's average cost of
finance was 12 per cent in 2004 (13.4
per cent in 2003). A prudent fund
management strategy will enable the
Company to meet its financial
obligations and fund its expansion
(through borrowing of Rs 56 cr) at a
competitive cost over the coming
months.
4746
33 YYeeaarr FFiinnaanncciiaall SSuummmmaarryy
Particulars as on 31 December 2004 2003 2002
Sources of FundsEquity share capital 386.55 386.55 386.55
Reserves & surplus 1028.98 925.11 914.44
Shareholders’ funds 1415.53 1311.66 1300.99
Long term loans 240.39 317.41 373.61
Short term loans 367.05 338.14 232.93
Total loans 607.44 655.55 606.54
Deferred tax asset/(liability) 453.19 441.39 448.46
Total liabilities 2476.16 2408.6 2355.99
Application of FundsGross block 3052.73 2946.44 2876.75
Depreciation 1215.47 1089.17 986.18
Net block 1837.26 1857.27 1890.57
Capital WIP 69.60 40.94 53.89
Net block+Capital WIP 1906.86 1898.21 1944.46
Investment 0.06 0.26 1.76
Current AssetsInventories 504.75 449.63 222.26
Debtors 210.27 225.50 238.41
Cash & bank balance 36.20 36.13 78.99
Loans & advances 53.98 46.98 78.21
Total current assets 805.2 758.24 617.87
Current LiabilitiesCreditors 140.97 169.23 109.00
Other current liabilities – – –
Provisions 94.99 78.88 100.28
Total current liabilities 235.96 248.11 209.28
Net current assets 569.24 510.13 408.59
Miscellaneous expenditure – – 1.18
Total assets 2476.16 2408.6 2355.99
Balance Sheet
Particulars 2004 2003 2002
Net sales 2584.31 2390.38 2238.25
Other income 30.92 40.94 40.93
Increase/(Decrease) in stock 32.59 4.46 49.48
Total income 2647.82 2435.78 2328.66
Cost of sales 1591.07 1589.83 1226.1
Overheads 574.64 496.44 553.82
Deferred revenue expenditure – – –
Total cost 2165.71 2086.27 1779.92
PBDIT 482.11 349.51 548.74
Interest 73.09 87.9 107.43
PBDT 409.02 261.61 441.31
Depreciation 142.84 141.64 138.8
PBT 266.18 119.97 302.51
Tax 107.56 32.48 138.77
Deferred tax 11.8 -7.07 113.65
PAT 170.42 80.42 277.39
Dividend tax on proposed dividend 6.31 4.83 –
Equity dividend 48.32 38.66 38.66
Year-end price (Rs) 27.65 13.69 8.1
Market capitalisation 1068.81 529.19 313.11
Profit & Loss AccountRs/lacs Rs/lacs
Note: The relevant figures for 2002 have been annualised.
Particulars 2004 2003 2002
Other income/sales 0.01 0.02 0.02
Cost of sales/net sales 0.62 0.67 0.55
Overheads/net sales 0.22 0.21 0.25
Interest/net sales 0.03 0.04 0.05
PBDIT/net sales 0.19 0.15 0.25
PBDT/net sales 0.16 0.11 0.20
Depreciation/net sales 0.06 0.06 0.06
Tax/PBT 0.40 0.27 0.46
PAT/net sales 0.07 0.03 0.12
RONW (PAT/net worth) 0.09 0.05 0.16
ROCE (PBDIT/capital employed) 0.19 0.15 0.23
Capital output ratio 1.04 0.99 0.95
(Net sales/capital employed)
Net sales to gross block 0.85 0.81 0.78
Net sales to working capital 4.54 4.69 5.48
Financial performance ratios
Particulars 2004 2003 2002
Debt-equity ratio 0.13 0.18 0.21
Debtor’s turnover (days) 30 34 39
Inventory turnover (days) 116 103 66
Current ratio 2.48 1.89 1.56
Asset turnover (Total income/Total assets) 1.07 1.01 0.99
Growth ratios (%)
Growth in total income 8.71 4.60 3.66
Growth in net sales 8.11 6.80 12.17
Growth in PBDIT 37.94 (36.31) 39.89
Growth in PAT 111.91 (71.00) 112.64
Balance Sheet Ratios
Particulars 2004 2003 2002
Dividend per share(%) 12.50 10.00 10.00
Dividend payout ratio (%) 30.47 44.18 13.93
Price/Earnings (times) 6.74 6.06 1.13
Growth in market capitalisation (%) 101.98 69.00 86.21
Earnings per share 4.10 2.26 7.18
Shareholder-related statistics
4948
FFiinnaanncciiaall RRaattiiooss
Dividend
The Directors are pleased to recommend
the dividend of Rs 1.25 per equity share
or 12.5 per cent on an equity share with
a face value of Rs 10 each. As a result,
the Company's dividend payout for the
year under review is Rs 48.32 lacs and
tax payable on the aforesaid dividend is
Rs 6.31 lacs. However, the dividend will
be free of tax in the hands of
shareholders.
Operations
The Company achieved a production of
14,762 MT and sales of 14,548 MT
during 2004 against a production of
14,795 MT and sales of 14,878 MT
respectively in 2003. The Company
achieved a gross turnover of Rs 2868.91
lacs in 2004 as against Rs 2679.86 lacs
in 2003, an increase of 7.05 per cent.
Exports
The Company exported 1735 MT of
paper during 2004 as against 1820 MT
in 2003. During the year under review,
exports accounted for 11.93 per cent of
the total tonnage of paper sold.
Insurance
Your Company's properties including
buildings, plant and machineries and
stocks were adequately insured against
various risks.
Expansion
Your Directors plan invest Rs 8500 lacs
in more than doubling the manufacturing
capacity from 16000 MT per annum by
setting up an additional pulp and paper
line along with a power plant and soda
recovery unit. The commissioning of this
proposed unit will enable your Company
to produce quality speciality and poster
paper grades, enhancing profits. The
project will be financed by way of term
loans (tied up in principle), issue of
equity shares and internal cash accruals.
Fixed deposits
The Company was holding an aggregate
sum of Rs 137.74 lacs on account of
deposits from the public, employees and
shareholders as on 31st December,
2004. The heirs of depositors did not
claim their deposits amounting to Rs
0.08 lacs, which had matured during the
previous years.
Directors
Shri G. N. Gupta and Dr. P. Banerjee,
Directors, retire by rotation and, being
eligible, offer themselves for re-
appointment.
Shri R. N. Chakraborty had resigned
during the year. The Board places on
record its appreciation for Shri R. N.
Chakraborty for the valuable services
rendered during his tenure.
Directors' Responsibility Statement
Pursuant to Section 217 (2AA) of the
Companies Act, 1956, the directors
hereby confirm:
1. That in the preparation of annual
accounts, the applicable Accounting
Standards have been followed;
2. That the Directors have selected
such accounting policies and applied
them consistently and made judgments
and estimates that were reasonable and
prudent so as to give a true and fair
view of the state of affairs of the
Company as at 31st December, 2004
and of the profit of the Company for the
year ended on that date;
3. That the Directors have taken proper
and sufficient care for the maintenance
of adequate accounting records in
accordance with the provisions of this
Act for safeguarding the assets of the
Company and for preventing and
To the members,
Your Directors have pleasure in presenting the 24th Annual Report together with the
Audited Accounts for the year ended 31st December, 2004.
5150DDiirreeccttoorrss''
RReeppoorrttFinancial Results
(Rs in lacs)
Year ended on Year ended on31st Dec., 2004 31st Dec., 2003
Profit before depreciation and taxation 409.02 261.61
Less : Provisions for :
Depreciation 142.84 141.64
Current Tax 95.75 39.55
Deferred Tax 11.81 (7.07)
Profit after tax 158.62 87.49
Prior Year Adjustments (0.12) (4.74)
Balance of Profit 158.50 82.75
Balance in Profit and Loss Account 205.49 191.22
Balance available for appropriation 363.99 273.97
Less: Appropriations:
General Reserve 50.00 25.00
Proposed dividend 48.32 38.65
Tax on dividend 6.31 4.83
Balance carried over to Balance sheet 259.36 205.4
5352
detecting fraud and other irregularities;
4. That the directors have prepared the
annual accounts on a going concern
basis.
Statement pursuant to listing
The equity shares of the Company are
listed with Kanpur, Ahmedabad and
Mumbai Stock Exchanges and the listing
fees have been paid. The equity shares
are still listed at Ahmedabad Stock
Exchange. However, the Company has
applied to the Ahmedabad Stock
Exchange for de-listing of equity shares
and the confirmation is awaited.
The cash flow statement for the
accounting year ended on 31st
December, 2004 is also being sent with
the annual accounts.
Corporate Governance
A separate report on Corporate
Governance pursuant to Clause 49 of
the Listing Agreement is furnished as a
part of the Directors' Report and the
certificate from the Company's Auditors
regarding compliance with the said code
is annexed to the said report.
Management's Discussion and
Analysis
Industry structure and developments
This has already been provided under
Industry Review on page 21.
SWOT analysis
Strengths:
• Market leader in the segment of low
grammage unbleached kraft paper.
• Locational advantage in procuring
raw materials and fuel (rice husk) at
competitive prices.
• Uses bagasse as main raw material,
which is cheaper than wood.
• Self-sufficiency in power.
• Amongst the lowest cost producers
in the industry.
• Successful record in implementing
expansion and modernization drives.
• Specialised product focus.
• Strong dealer network.
• Flat organisational structure.
Weakness:
• Still small in terms of operations
when compared to bigger mills, and is
thus unable to extract maximum
economies from scale.
• Uses agri-based raw materials, thus
heavily dependent on good crop season
and monsoon.
• Though proximate to the raw
material source, it is far from consuming
markets, resulting in increased logistic
costs.
Opportunities:
• Potentially large export market for
existing standard and specialised grades.
• Expansion will lead to tapping new
exports markets.
• Growing environmental concern
against use of plastics as packing
materials.
• Due to implementation of mandatory
pollution control norms, many of the
small and medium enterprises will be
forced to shut down.
• Expanding demand in the packaging/
lamination industry.
Threats:
• The Company produces specialised
grades that are need-specific thus have
no ready market.
• Being a cost-sensitive industry, a
price war by small players remains a
threat.
Risks & concerns
Has been covered in the Risk review on
page 41.
Segment-wise or product wise
performance
The Company is a single product
company and hence segment-wise or
product wise performance is not given.
Internal control systems and their
adequacy
In the views of the Director, the
Company has adequate internal control
systems that commensurate with the
structure and operations of the
Company.
The Company has an Audit Committee
that regularly reviews the Internal Audit
Report to ascertain their observations on
financial reports and control concerns.
The Management acts upon the Audit
Committee's observations.
The Company is also in the midst of
developing and implementing ERP
system to further strengthen internal
controls as well as external by
connecting its Dealer Management
system through the internet.
Discussion on Financial performance
Has been covered under financial review
on page 30.
Discussion on operational
performance
Has been covered under operational
review on page 24.
Material developments in human
resources/ industrial relations
Has been covered under operational
review on page 26.
Other Information
The particulars under Section 217(1) (e)
of the Companies Act, 1956 read with
Companies (Disclosure of particulars in
the report of Board of Directors) Rules,
1988 are given in Annexure and form
part of this report.
None of the employees are covered
under Section 217 (2A) of the
Companies Act, 1956 having gross
receipt of Rs 24 lacs per annum or Rs 2
lacs per month.
Auditors' observations
The observations in the Auditor's Report
are based on Note no. B-1 (b) of
Schedule-17. The comments of the
Board are as below:
The Company is confident of favourable
disposals of pending appeals, hence no
provision is required at this stage.
Auditors
M/s Kapoor Tandon & Co., Chartered
Accountants, Kanpur, retire at this
Annual General Meeting and are eligible
for re-appointment as Auditors.
Personnel
The relations with the employees
continued to remain cordial.
Outlook
Yash Papers expects to benefit from the
paper industry's annual growth of 6-7
per cent. The Company is well-placed:
its 'YASH' brand is recognised for its
quality in the low grammage paper
segment and the proposed expansion
will only strengthen the Company's
industry position, leading to better
margins and faster growth.
There was a significant increase in the
Company's profitability during 2004 due
to a rationalization in fuel costs and
stronger realizations, a trend that is
likely to sustain.
Acknowledgements
Your Directors acknowledge with
gratitude the overwhelming cooperation
and assistance received from the
government, financial institutions, banks,
investors and esteemed customers for
their continued support to the Company.
Your Directors also wish to place on
record their appreciation for whole-
hearted commitment and contribution
made by the entire 'Yash' family in
attainment of consistent growth.
For and on Behalf
of the Board
K. K. JhunjhunwalaExecutive Vice-Chairman
Place: New Delhi Ved KrishnaDate: 22.1.2005 Managing Director
INFORMATION PURSUANT TO THE
COMPANIES (DISCLOSURE OF
PARTICULARS IN THE REPORT OF
BOARD OF DIRECTORS) RULES,
1988.
1. CONSERVATION OF ENERGY
A. ENERGY CONSERVATION
MEASURES TAKEN
i. Installation of Capacitors for power
factor improvement
ii. Installations of fluid couplings.
iii. Implementation of the energy audit
proposals.
iv. Optimization of electric motors at
vaccum section.
v. Installation of Variable frequency drive
for part of boiler operation
vi. Installation of few high efficiency
pumps
vii. Installation of water filtration system
for recycling
viii. Installation of energy monitoring
devices.
B. ADDITIONAL INVESTMENT AND
PROPOSALS, IF ANY, BEING
IMPLEMENTED FOR REDUCTION OF
CONSUMPTION OF ENERGY
i. Installations of Variable frequency
drive for paper machine and balance of
boiler operations
ii. Further installation of high efficiency
pumps
C. IMPACT OF THE MEASURES OF
THE ABOVE
The implementation of the above
measures for energy conservation by the
Company will result in power & fuel
saving and improvement in productivity.
DDiirreeccttoorrss’’ RReeppoorrttAAnnnneexxuurree ttoo
5554
D. TOTAL ENERGY CONSUMPTION AND ENERGY CONSUMPTION PER UNIT OF
PRODUCTION AS PER PRESCRIBED FORM A.
i. Power and fuel consumption
Current Year Previous Year
(a) Electricity
(i) Purchased Unit (lakhs) Nil Nil
Total Amount (Rs.in lakhs) Nil Nil
Rate / Unit (Rs.) Nil Nil
(ii) Own generation
Through Diesel Generator
Unit (lakhs) 2.42 2.22
Unit per litre of Diesel Oil 3.54 3.50
Cost / Unit (Rs.) 5.35 5.30
Through Steam Turbine
Unit (lakhs) 168.06 174.03
Unit per MT of fuel (Paddy husk) 889* 800*
Cost / Unit (Rs.) 0.98 1.47
Note: *Steam Turbine is extraction cum condensing type hence
fuel allocation is on estimated basis.
(b) Coal Quantity (MT) Nil Nil
(c) Furnace Oil Quantity (Kilo litre) Nil Nil
(d) Others
(i) Paddy Husk Quantity (MT) 36081 37713
Total Cost (Rs.in lakhs) 315.64 443.14
Average Rate (Rs.) 875 1175
(ii) Bagasse/ Pith Quantity (MT) 2539 5092
Total Cost (Rs.in lakhs) 10.61 16.27
Average Rate (Rs.) 418 320
5756
ii. Consumption per unit of production of paper
UOM Current Year Previous Year
Electricity Units 1133* 1171*
Furnace Oil Litre Nil Nil
Coal MT Nil
Paddy Husk MT 1.25** 1.25**
Bagasse Pith MT 2.50** 2.50**
* Inclusive of consumption for operation of turbine equipments.
** Bagasse pith is used alongwith the paddy husk as fuel for producing steam which is used for paper manufacturing and
power generation hence consumptions are estimated.
2. TECHNOLOGY ABSORPTION
EFFORTS MADE IN TECHNOLOGY ABSORPTION AS PER PRESCRIBED FORM B
A. Specific areas in which R & D carried out by the company R & D centre is doing research in non-wood fibers under guidance
of consultants.
B. Benefits derived as a result of the above R & D Enhancement in quality and reduction in cost.
C. Future plan of action
To strengthen and continue improvement in quality through improvement of process control systems to reduce process time
& wastage. To develop new grades of paper.
D. Expenditure on R & D
(Rs. in lacs)
Current Year Previous Year
i. Capital 1.91l Nil
ii. Recurring 0.74 0.44
iii. Total 2.65 0.44
iv. Total R & D Expenditure as a percentage of total turnover 0.09 0.02
E. Technology absorption, adaptation and innovation
i. Efforts, in brief, made towards technology absorption, adaptation and innovation :-
Site training by consultants.
ii. Benefits derived as a result of the above efforts e.g. Product improvement, cost reduction, product
development, import substitution etc.:-
Improvement in existing process and product quality, performance, productivity and cost reduction.
iii. Imported Technology (Imported during the last five years reckoned from the beginning of the financial year)
None
3. FOREIGN EXCHANGE EARNING AND OUTGO
A. Activities relating to exports; initiatives taken to increase exports; development of new export markets for products and
services; and export plans;
The company has continued thrust on exports.
B. Total foreign exchange used and earned
i. Used Rs.3,07,11,579/-
(Including Rs.2,00,22,999/- for repayment of
FCNRB loan taken from SBI as part of working
capital limits and interest thereon)
ii. Earned Rs.2,01,77,660/-
For and on Behalf of the Board
K. K. Jhunjhunwala
Executive Vice-Chairman
Place : New Delhi Ved Krishna
Date : 22.01.2005 Managing Director
CCoorrppoorraattee GGoovveerrnnaanncceeRReeppoorrtt oonn
5958
Company's Philosophy of Code of
Governance
The Company firmly believes in and
continues to practice good Corporate
Governance. Accordingly, it follows the
business practices which result in
enhanced shareholder value and enables
it to fulfill its obligations to customers,
the government, employees, lenders and
to society in general.
Board of Directors
The Board consists of the Chairman,
Executive Vice-Chairman, Managing
Director, one Whole-Time Director and
four other Non-Executive Directors.
Hence, the composition of the Board is
in conformity with the Listing
Agreement, as not less than fifty percent
of the total strength of the Board (i.e.
Four) consists of Non-Executive
Directors and one-third (i.e. three) of the
Board comprises of independent
directors (as the Chairman is Non-
Executive).
All directors except the Executive Vice-
Chairman & Managing Director are liable
to retire by rotation as per the provisions
of the Companies Act, 1956.
For information of the members there are no pecuniary relationships or transactions of Non-Executive Directors vis-à-vis the
Company.
Board Meetings
During the period, Five Board meetings
were held on 14th February, 2004, 17th
April, 2004, 22nd May, 2004, 24th July,
2004 and 28th October, 2004. The
Annual General Meeting was held on
22nd May, 2004.
Attendance of each Director, at the
Board meetings and at the last Annual
General Meeting is furnished hereunder:
Composition and Category of Directors are as follows
Category Name of Directors
Promoter/ Executive Director Mr. K. K. Jhunjhunwala (Executive Vice-Chairman)
Mr. Ved Krishna (Managing Director)
Promoter/ Non Executive Director Mrs. Manjula Jhunjhunwala
Non Promoter, Independent Executive Director Mr. A. K. Gupta (Director Finance)
Non Promoter, Non Executive, Independent Director Mr. G. Narayana (Chairman)
Mr. G. N. Gupta
Dr. P. Banerjee
Mr. D. S. Gandikota
* Resigned w.e.f. 28th October, 2004
Name of Directors Board Meetings Last Annual General
Held Attended Meeting attended
Mr. G. Narayana 5 4 Yes
Mr. K. K. Jhunjhunwala 5 5 Yes
Mr. Ved Krishna 5 5 Yes
Mrs. Manjula Jhunjhunwala 5 3 Yes
Mr. A. K. Gupta 5 5 Yes
Mr. R. N. Chakraborty* 5 4 Yes
Mr. G. N. Gupta 5 5 Yes
Dr. P. Banerjee 5 4 Yes
Mr. D. S. Gandikota 5 5 Yes
Number of Directorship(s) and Chairmanship(s)/ Committee Membership(s) of each Director in Public
Limited Companies other than in Yash Papers Limited:
Name of Directors No. of other Directorships and Committee Membership/Chairmanship
Other Directorship Committee Membership Committee Chairmanship
Mr. K. K. Jhunjhunwala Nil Nil Nil
Mr. Ved Krishna Nil Nil Nil
Mrs. Manjula Jhunjhunwala 1 Nil Nil
Mr. A. K. Gupta Nil Nil Nil
Mr. G. N. Gupta 6 1 2
Mr. G. Narayana 5
Dr. P. Banerjee Nil Nil Nil
Mr. D. S. Gandikota Nil Nil Nil
Audit Committee
The Company constituted an Audit
Committee on 26th May, 2001. Audit
Committee consists of three
independent Non-Executive Directors
and one Executive Director. The
members of the committee are well
versed in matters relating to finance,
accounts, taxation, company law and
general management practices.
The Audit Committee was constituted in
accordance with the provisions of the
Listing Agreement. The terms of
reference of the Audit Committee were
in accordance with the Listing
Agreement with Stock Exchanges, which
inter-alia includes:
a. Oversight of the Company's financial
reporting process and disclosure of
its financial information to ensure the
financial statement is correct,
sufficient and credible.
b. Recommending the appointment of
Statutory Auditor, Internal Auditor
and fixation of their audit fee.
c. Discussion with internal auditors with
respect to significant findings,
internal control systems and follow
up there on.
d. Review the Company's financial and
risk management policies.
e. Ensure the compliances of the Stock
Exchanges.
6160
Name of Directors Position Audit Committee Meetings
Held Attended
Shri G. N. Gupta Chairman 4 4
Shri Ved Krishna Member 4 4
Shri D. S. Gandikota Member 4 4
Dr. P. Banerjee Member 4 3
The Composition of the Audit Committee and attendance of each member Director, at the Audit Committee Meetings held on 13th
February, 2004, 17th April, 2004, 24th July, 2004 and 28th October, 2004 during the period is as under:
Shareholders/Investors'
Grievance Committee
The Board of the Company has
constituted an Executive Committee,
which, amongst others, also looks after
share transfers. The Committee, inter-
alia, approves issue of duplicate share
certificates and oversees and reviews all
matters connected with the securities
transfers.
The Committee also looks into
redressing of shareholders' complaints
like transfer of shares, non-receipt of
Annual Report, non- receipt of declared
dividends etc. The Committee oversees
the performance of the Registrar and
Transfer Agent and recommends
measures for overall improvement in the
quality of investor services.
Other disclosures relating to
shareholder's aspect has been furnished
in the Shareholder Information Section
of the Annual Report.
Remuneration Committee
The Company has constituted a
Remuneration Committee of the Board
to consider the remuneration of the
Whole Time Directors, which is a part of
non-mandatory requirement of the code.
The Remuneration Committee comprises
of Independent Directors viz. Shri G. N.
Gupta, Shri D. S. Gandikota and Dr. P.
Banerjee.
The Remuneration Committee of the
Board recommends the remuneration of
the Executive Directors. The
remuneration package is governed by
the industry pattern and as per the
provisions of the Companies Act, 1956.
The compensation of Non-Executive
Directors is approved at Board Meeting.
The sitting fee is not paid to the
Executive Directors for the Board
meetings or committee meetings
thereof. The necessary approvals were
obtained from shareholders, wherever
required.
Name of Directors Service Contract/ Remuneration Paid
Notice period (in Rs)
Sitting Salaries and Total
Fees perquisites
Mr. K. K. Jhunjhunwala Not to retire by rotation Nil 10,61,886 10,61,886
Mr. Ved Krishna Not to retire by rotation Nil 6,31,537 6,31,537
Mrs. Manjula Jhunjhunwala Retire by rotation 14,000 - 14,000
Mr. Arvind Kumar Gupta Whole time retire by rotation Nil 3,22,520 3,22,520
Mr. R. N. Chakraborty * Whole time retire by rotation Nil 2,94,213 2,94,213
Mr. G. N. Gupta Retire by rotation 18,000 - 18,000
Mr. G. Narayana Retire by rotation 8,000 - 8,000
Dr. P. Banerjee Retire by rotation 22,000 - 22,000
Mr. D. S. Gandikota Retire by rotation 18,000 - 18,000
Total 80,000 23,10,156 23,90,156
The details of remuneration paid to all the directors during the year ended on December 31, 2004 are as follows:
• Resigned w.e.f. 28th October, 2004
Shri Ved Krishna and Smt. Manjula Jhunjhunwala are relatives of Shri K. K. Jhunjhunwala.
The total number of complaints received during the year ended December 31, 2004 - 15
The number of complaints that were resolved to the satisfaction of the Shareholders during the year ended December 31, 2004 -
15
As on December 31, 2004, the number of pending share transfer was 9 for 1100 shares which was transferred in January, 2004
and 107 requests of 19400 shares were pending for dematerialization due to postal delay and electronic request missing.
None of the resolutions were put through Postal Ballot last year. At the ensuing meeting, there is no resolution proposed to be
passed through postal ballot.
6362
Name of Directors Categor No. of meetings
Held Attended
Dr. P. Banerjee Non Promoter, Non Executive Independent
Director (Chairman) 4 4
Mrs. Manjula Jhunjhunwala Promoter, Non Executive Director 4 4
Mr. Arvind Gupta Non Promoter, Independent Executive Director 4 4
The Constitution of the Shareholders' Grievance Committee is as follows:
Date Meeting Time Location
July 31, 2002 22nd AGM 1:15 P.M. 'ULLHAAS', Rave 3, 6 Parbati Bagla Road, Kanpur-208 002
June 16, 2003 23rd AGM 1.15 P.M. Hotel, The Landmark, The Mall, Kanpur-208 001
May, 22, 2004 24th AGM 1.00 P.M. Hotel, The Landmark, The Mall, Kanpur-208 001
General Body Meetings
The details of the last 3 General Meetings of the shareholders are as under:
Recommendation Compliance
Quarterly Results Published in leading newspapers.
Which newspapers normally published in Amar Ujala (Kanpur edition), Business Standard/ Economic
times (All editions)
Any Website, where displayed www.sebiedifar.nic.in
SEBI's EDIFAR (Electronic Data Information Filing
And Retrieval)
Whether it also displays official news releases
and presentations made to institutional investors/analysts No
Whether management discussion and analysis is a
part of Annual Report Yes
Whether Shareholder information section forms
part of the Annual report Yes
Means of Communication
Disclosures
a. The Company does not have related
party transactions, which may have
potential conflict with the interest of the
Company at large.
The statutory disclosure requirements
relating to related party transactions
have been complied with in the Annual
Accounts (Schedule 18).
b. The Company complied with the
requirements of the Stock Exchanges/
SEBI/ Statutory Authorities on all
matters related to the capital market
during the last 3 years. There were no
penalties or strictures imposed on the
Company by the Stock Exchanges or
SEBI or any statutory authority relating
to the above.
General Shareholder Information
Detailed information in this regard is provided in the shareholder information section of this Annual Report.
SHAREHOLDERS' INFORMATION
1. Annual General Meeting Wednesday, April 20, 2005 at 11.00 A. M.
Date and Time Hotel “The Landmark”, 10, The Mall,
Venue Kanpur-208001.
2. Financial Calendar January, 2005 - Audited results for the last quarter and
(Tentative and subject to change) year ended on December 31, 2004
April, 2005 - Unaudited Financial results for first quarter
July, 2005 - Unaudited Financial results for second quarter
October, 2005 - Unaudited Financial results for third quarter
3. Book Closure Date 09.04.2005 to 20.04.2005 (both days inclusive)
4. Dividend Payment Date Within 30 days from the date of AGM i.e. date of
declaration of dividend
5. Listing of Equity Shares on Stock Exchanges at: 1. The Stock Exchange, Mumbai
2. U.P. Stock Exchange Association Ltd., Kanpur
6. Payment of Annual Listing Fees to the Stock Exchanges Listing Fee has been paid to Both the Stock Exchanges
up to March 31, 2004.
7. Stock Code BSE Code - 516030
8. Market Price Data Separately given
9. Demat ISIN Numbers of Equity Shares in NSDL & CSDL INE 551D01018
10. Registrar and Transfer Agent Skyline Financial Services Pvt. Ltd.
123, Vinoba Puri, Lajpat Nagar - II, New Delhi - 110 024
Tel No.: (011) 29833777, 29847136
Fax No.: (011) 29848352, Email: [email protected]
11. Share Transfer System The Share transfers in physical form are presently processed
and the Share Certificates returned within a period of 15
days from the date of receipt, if the documents being valid
and complete in all respects.
6564
12. Distribution of Shareholding as on December 31, 2004. Separately given
13. Shareholding Pattern as on December, 2004
Category Per cent of Share Capital No. of shares
A. Promoter's Holding
1. Promoters 40.523 1566434
2. Persons acting in concert
Sub-Tota l 40.523 1566434
B. Non-Promoter's Holding
3. Institutional Investors
a. Mutual Funds and UTI 0.026 1000
b. Banks, Financial Institutions, Insurance 0.538 20800
Companies (Central/ State Government
Institutions/ Non-Government Institutions)
c. FIIs Nil Nil
Sub-Total 0.564 21800
C. Others
1. Private Corporate Bodies 7.270 196776
2. Indian Public 51.032 1972628
3. NRIs/ OCBs 0.610 23588
Sub-Total 58.913 2277266
GRAND TOTAL 100.00 3865500
14. Dematerialisation of Shares The Company has entered into a tripartite agreement with
NSDL and CDSL. As per SEBI notification, trading in equity
shares of the Company is permitted only in dematerialisation
form. As on December 31, 2004, 16,47,796 equity shares
have been demated, representing 42.62 per cent of the
issued capital.
15. Outstanding GDR/ADR/ Warrants or convertible bonds,
conversion date and likely impact on equity NIL
16. Plant Locations Yash Nagar, P.O. Darshan Nagar,
Faizabad (UP) 224135
17. Addition to Equity Share Capital during the period
ended on December 31, 2004 NIL
18. Address for Correspondence Corporate Office
YASH PAPERS LIMITED
Yash Nagar, P.O. Darshan Nagar
Faizabad -224 135 (U.P.)
Ph. (05278) 258777, 258589; Fax. (05278) 258062
E-mail : [email protected]
19. Website www.yash-papers.com
Note: The Company has got its shares delisted voluntarily from the Stock Exchange, Ahmedabad w.e.f. 28.01.2005.
6766
No. of equity share held Shareholders Equity share held
Number Per cent to total Number Per cent to total
Upto 250 8587 85.664 973819 25.193
251 - 500 916 9.138 372831 9.645
501 - 1000 295 2.943 249278 6.449
1001 - 2000 116 1.107 161611 4.181
2001 - 3000 31 0.309 76855 1.988
3001 - 4000 4 0.046 15322 0.396
4001 - 5000 21 0.209 102144 2.642
5001 - 10000 20 0.200 148684 3.846
10001 and above 39 0.389 1764956 45.659
TOTAL 10024 100.000 3865500 100.00
Distribution of Shareholding as on December 31, 2004
Month High (Rs.) Low (Rs.)
January 2004 15.80 11.77
February 2004 13.50 11.01
March 2004 12.98 10.25
April 2004 12.70 10.53
May 2004 14.84 10.61
June 2004 11.50 9.53
July 2004 12.73 8.55
August 2004 14.44 12.02
September 2004 14.55 12.20
October 2004 14.45 11.25
November 2004 23.50 13.75
December 2004 25.25 19.20
To the members of
Yash papers Limited
We have examined the compliance of conditions of Corporate
Governance by Yash Papers Limited for the year ended 31st
December 2004 as stipulated in Clause 49 of the Listing
Agreement of the said Company with stock exchange(s).
The compliance of conditions of Corporate Governance is the
responsibility of the management. Our examination was limited
to procedures and implementation thereof, adopted by the
Company for ensuring the compliance of the conditions of the
Corporate Governance. It is neither an audit nor an expression
of opinion on the financial statements of the Company.
In our opinion and to the best of our information and according
to the explanations given to us, we certify that the company has
complied with the conditions of Corporate Governance as
stipulated in the above-mentioned Listing Agreement.
We state that no investor grievances pending for a period of one
months against the Company as per the records maintained by
the Company and presented to the Shareholder's/Investor
Grievance Committee.
We further state that such compliance is neither an assurance as
to the future viability of the Company nor of the efficiency or
effectiveness with which the management has conducted the
affairs of the Company.
For Kapoor Tandon & Co.,
Chartered Accountants
Camp: Rajesh Parasramka
Date: Partner
Membership No. 74192
Stock Prices (at Stock Exchange, Mumbai)
Auditors’ Certificate on Corporate Governance
AAuuddiittoorrss''RReeppoorrtt
6968
To The Members ofYash Papers Limited
We have audited the attached BalanceSheet of Yash Papers Limited as at 31stDecember, 2004 and also the annexedProfit and Loss Account and the Cash FlowStatement for the year ended on that date.These financial statements are theresponsibility of the management of theCompany. Our responsibility is to expressan opinion on these financial statementsbased on our audit.
1. We conducted our audit in accordancewith auditing standards generallyaccepted in India. These Standardsrequire that we plan and perform theaudit to obtain reasonable assuranceabout whether the financial statementsare free of material misstatement. Anaudit includes examining, on a testbasis, evidence supporting the amounts
and disclosures in the financialstatements. An audit also includes,assessing the accounting principlesused and significant estimates made bymanagement, as well as evaluating theoverall presentation of the financialstatements. We believe that our auditprovides a reasonable basis for ouropinion.
2. As required by the Companies (Auditors'Report) Order, 2003 issued by theCentral Government of India in terms ofSection 227(4A) of the Companies Act,1956 (the Act), we annex hereto astatement on the matters specified inparagraphs 4 and 5 of the said Order.
3. Further to our comments in theannexure referred to in paragraph 2above, we report that :
a. We have obtained all the informationand explanations which, to the best
of our knowledge and belief, were necessary for the purposesof our audit;
b. In our opinion, proper books of accounts as required by lawhave been kept by the Company so far as appears from ourexamination of these books;
c. The Balance Sheet, Profit and Loss Account and Cash FlowStatement dealt with by this report are in agreement with thebooks of account;
d. In our opinion, the Balance Sheet, Profit and Loss Accountand Cash Flow Statement dealt with by this report complywith the applicable Accounting Standards referred to inSection 211 (3C) of the Act;
e. As per the representation made by the Company and all itsdirectors, none of the director is disqualified as on 31stDecember, 2004 from being appointed as director underSection 274 (1)(g) of the Act.
f. We draw reference to:Note no. B-1 (b) of Schedule-17 regarding pending litigationin respect of Trade Tax and Excise Duty and non provision ofdemands in respect thereof.
g. In our opinion and to the best of our information andaccording to the explanations given to us, the said accounts,read together with the Notes thereon, give the informationrequired by the Act, in the manner so required and give a trueand fair view in conformity with the accounting principlesgenerally accepted in India:-
i. in the case of the Balance Sheet, of the state of affairs ofthe Company as at 31st December, 2004 ;
ii. in the case of the Profit and Loss Account, of the Profit ofthe Company for the year ended on that date ; and
iii. in the case of the Cash Flow Statement, of the cash flowsfor the year ended on that date.
For Kapoor Tandon & Co.,Chartered Accountants
Camp : New Delhi Rajesh ParasramkaDate : January 22, 2005 Partner
Membership No. 74192
7170
1 (a) The Company has maintained
proper records showing full
particulars, including quantitative
details and situation of its fixed
assets.
(b).There is regular programme of
physical verification, which in our
opinion is reasonable, having
regard to the size of the
Company and the nature of fixed
assets. No material discrepancies
have been noticed in respect of
the assets physically verified
during the year.
(c).The Company has not disposed
off substantial part of fixed
assets during the year.
2 (a) The inventories of the Company
have been physically verified by
the management during the year.
In our opinion, the frequency of
verification is reasonable.
(b).In our opinion and according to
the information and explanations
given to us, the procedures of
physical verification of inventories
followed by the management are
reasonable and adequate in
relation to the size of the
Company and nature of its
business.
(c) The Company is maintaining
proper records of inventories. The
discrepancies noticed on
verification between physical
inventories and book records
were not material in relation to
the operations of the Company.
3 (a) The Company has not granted
any loan, secured or unsecured,
to companies, firms or other
parties listed in the register
maintained under Section 301 of
the Act. Hence sub clauses (b) to
(d) of clause (iii) are not
applicable.
(b) The Company has taken interest
free unsecured loan from
director(s), except this the
Company has not taken any
loans, secured or unsecured,
from companies, firms or other
parties listed in the register
maintained under Section 301 of
the Act. The maximum amount
involved during the year was Rs.
23 Lacs and the year-end balance
of loan taken from director(s)
was Rs. 12 Lacs.
(c) In our opinion, the terms and
conditions on which loans have
been taken from director(s) are,
prima facie, not prejudicial to the
interest of the Company.
(d) The Company is regular in
repaying the principal amount.
4 In our opinion and according to the
information and explanations given to
us, there is adequate internal control
system commensurate with the size
of the Company and nature of its
business for the purchase of
inventory, fixed assets and for the
sale of goods and services. Further,
on the basis of our examination and
according to the information and
explanations given to us, we have
neither come across nor have been
informed of any continuing failure to
correct major weaknesses in the
aforesaid internal control system.
5 (a) In our opinion and according to
the information and explanations
given to us, particulars of
contracts or arrangements
referred in Section 301 of the Act
have been entered in the register
required to be maintained under
that section.
(b) In our opinion and according to
the information and explanations
given to us, the transactions
made in pursuance of such
contracts or arrangements have
been made at prices which are
reasonable having regard to the
prevailing market prices at the
relevant time.
6 In our opinion and according to the
information and explanations given to
us, the Company has complied with
the provisions of Section 58A and
58AA of the Act and the rules
framed there under for the deposits
accepted from the public.
7 In our opinion and according to the
information and explanations given to
us, the Company has an internal
audit system commensurate with the
size of the Company and nature of
its business.
8 We have broadly reviewed the books
of account and records maintained
by the Company pursuant to the
Rules framed by the Central
Government for the maintenance of
cost records under Section 209(1)(d)
of the Act and are of the opinion
that, prima facie, the prescribed
accounts and records have been
made and maintained. We have not,
however, made a detailed
examination of the said accounts and
records with a view to determine
whether they are accurate or
complete.
9 (a) According to the information and
explanations given to us and
books and records produced and
examined by us, in our opinion,
the Company is generally regular
AAuuddiittoorrss’’ RReeppoorrttAAnnnneexxuurree ttoo
Name of Nature of Amount Year(s) to Forum where
the Statute the dues (Rs. in Lacs) which the pending
relates
Central Excise Act, 1944 Penalty 0.17 1995-96 CEGAT, New Delhi
Sales Tax Laws (i) Purchase Tax 14.61 1989-90 High Court, Allahabad
on Paddy Husk to 1995-96
(ii) Exemption 60.05 1982-83 High Court, Allahabad
for New Unit to 1988-89
in depositing undisputed
Statutory dues including
Provident Fund, Investors
Education and Protection Fund,
Income Tax, Sales/Trade Tax,
Wealth Tax, Custom Duty, Excise
Duty, Cess, Service Tax and
other material Statutory dues as
applicable with the appropriate
authorities and no undisputed
statutory dues in respect of
Income Tax, Wealth Tax, Custom
Duty and Excise Duty were
outstanding at the end of the
year for a period of more than six
months from the date they
become payable.
(b) According to the information and
explanations given to us, there
are no dues of Sales Tax, Income
Tax, Custom Duty, Wealth Tax,
Excise Duty, Cess and Service
Tax which have not been
deposited on account of any
dispute given below.
10 The Company does not have
accumulated losses as at the end of
the financial year and it has not
incurred any cash losses in the
current financial year and in the
immediately preceding financial year.
11 Based on our audit procedure and
according to the information and
explanations given to us by the
management, we are of the opinion
that the Company has not defaulted
during the year in repayment of dues
to any financial institutions or banks.
12 According to the information and
explanations given to us, the
Company has not granted any loans
and/or advances on the basis of
security by way of pledge of shares,
debentures and other securities.
13 In our opinion and according to the
information and explanations given to
us, the nature of activities of the
Company does not attract any
special statute applicable to chit fund
and nidhi / mutual benefit fund /
societies.
14 In our opinion and according to the
information and explanations given to
us, the Company is not a dealer or
trader in securities.
15 According to the information and
explanations given to us, the
Company has not given any
guarantees for loans taken by others
from banks or financial institution.
16 During the year, the Company has
not raised any new Term Loan.
17 Based on the information and
explanations given to us and on an
overall examination of the Balance
Sheet of the Company, in our
opinion, there are no funds raised on
a short term basis which have been
used for long term investment.
18 The Company has not made any
preferential allotment of shares
during the year to parties and
companies covered in the register
maintained under Section 301 of the
Act.
19 The Company has not issued any
debentures during the year.
20 The Company has not raised any
money by public issue during the
year.
21 Based on the audit procedures
performed and according to the
information and explanations given to
us, no fraud on or by the Company
has been noticed or reported during
the year.
For Kapoor Tandon & Co.,
Chartered Accountants
(Rajesh Parasramka)
Partner
Membership No. 74192
Camp : New Delhi
Date : January 22, 2005
7372
Profit and Loss Account Amount in RupeesFor the year ended 31st December 2004 2003
Schedule1. INCOME
a. Gross Sales 286,891,389 267,985,682Less: Excise Duty on Sales 28,460,343 28,947,252
258,431,046 239,038,430 b. Other Income 13 3,091,965 4,093,758c. Increase/(Decrease) in Stocks 14 3,258,905 445,502Total 'A' 264,781,916 243,577,690
2. EXPENDITUREa. Raw Material Consumed 15 70,579,524 61,484,295b. Manufacturing, Administrative, Selling and Distribution Expenses 16 153,300,393 155,932,680 c. Depreciation on Fixed Assets 14,284,390 14,163,708Total 'B' 238,164,307 231,580,683
3. PROFIT BEFORE TAX (A-B) 26,617,609 11,997,007Provision for Taxation- Current Tax 9,575,000 3,955,000- Deferred Tax 1,180,533 (707,440)
4. PROFIT AFTER TAX 15,862,076 8,749,447Income Tax relating to earlier year Credit/(Debit) (11,775) (474,464)Balance of Profit 15,850,301 8,274,983Balance brought forward from Previous Year 20,548,625 19,122,330
5. PROFIT AVAILABLE FOR APPROPRIATION 36,398,926 27,397,313AppropriationsTransfer to General Reserve 5,000,000 2,500,000Proposed dividend 4,831,875 3,865,500Tax on proposed dividend 631,466 483,188Balance Carried to Balance Sheet 25,935,585 20,548,625Earning per ShareNet Profit 15,862,076 8,749,447Weighted average no. of equity shares 3,865,500 3,865,500Basic and Diluted Earning per share (Nominal value of Rs.10 per share) 4.10 2.26Significant Accounting Policies and Notes on Accounts 17
The Schedules referred to above form an integral part of the Profit and Loss Account.As per our report of even date attached.For Kapoor Tandon & Co. For and on behalf of the BoardChartered Accountants
K. K. Jhunjhunwala Ved Krishna G . N. GuptaRajesh Parasramka Executive Vice Chairman Managing Director DirectorPartnerMembership No. 74192
D. S. Gandikota A. K. Gupta Deepak NathaniDirector Director Finance Company SecretaryCamp: New Delhi
January 22, 2005
Balance Sheet Amount in RupeesAs at 31st December 2004 2003
ScheduleI. SOURCES OF FUNDS
1. Shareholders' Fundsa. Capital 1 38,655,000 38,655,000 b. Reserves and Surplus 2 102,898,085 141,553,085 92,511,125
2. Loan Fundsa. Secured Loans 3 45,777,465 47,790,753 b. Unsecured Loans 4 14,966,300 60,743,765 17,764,148
3. Deferred Tax Liability (See note no.B-8 of Schedule 17) 45,319,064 44,138,531 Total 247,615,914 240,859,557
II. APPLICATION OF FUNDS1. Fixed Assets 5
a. Gross Block 305,273,309 294,644,485 b. Less: Depreciation 121,546,736 108,916,961
c. Net Block 183,726,573 185,727,524 d. Capital Work in Progress 6,959,552 190,686,125 4,093,723
189,821,247 2. Investments 6 5,935 25,935 3. Current Assets,Loans and Advances
a. Inventories 7 50,475,201 44,963,005 b. Sundry Debtors 8 21,027,232 22,550,376 c. Cash and Bank Balances 9 3,619,546 3,612,700 d. Loans and Advances 10 5,397,728 4,697,888 Total 'A' 80,519,707 75,823,969 Less: Current Liabilities and Provisionsa. Liabilities 11 14,096,902 16,923,143 b. Provisions 12 9,498,951 7,888,451 Total 'B' 23,595,853 24,811,594 Net Current Assets (A-B) 56,923,854 51,012,375 Total 247,615,914 240,859,557
Significant Accounting Policies and Notes on Accounts 17
The Schedules referred to above form an integral part of the Balance Sheet.As per our report of even date attached.For Kapoor Tandon & Co. For and on behalf of the BoardChartered Accountants
K. K. Jhunjhunwala Ved Krishna G . N. GuptaRajesh Parasramka Executive Vice Chairman Managing Director DirectorPartnerMembership No. 74192
D. S. Gandikota A. K. Gupta Deepak NathaniDirector Director Finance Company SecretaryCamp: New Delhi
January 22, 2005
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Schedules forming part of Annual AccountsSchedule-3 SECURED LOANS (Contd.) Amount in Rupees
Note: 1. Term Loans repayable during next 12 months are Rs.60 lacs (Rs.94.50 lacs)2. Working Capital Loan from SBI include FCNR(B) Demand Loan of USD 4,00,000 (USD 4,00,000)
Details of Security given Against LoansA. To Banks
For Working Capital LoansSecured against hypothecation of book debts, stocks of raw materials, finished goods, stock in process, consumable stores & spares and other current assets and Second Charge over entire fixed assets (Present & Future) in consortium ranked pari-passu and personal guarantee of two Directors.
B. To Financial InstitutionsSecured against equitable mortgage of fixed assets and hypothecation of all moveable assets and personal guarantee of two Directors.
Schedule-4 Unsecured LoansAs at 31st December 2004 2003
A. Fixed Deposits 13,766,300 11,564,148[Repayable within one year Rs.29,27,342/- (Rs.40,22,848/-)]
B. Other LoansFrom a Company – 5,000,000From Director(s) 1,200,000 1,200,000
Total 14,966,300 17,764,148
Schedule-5 Fixed AssetsGROSS BLOCK DEPRECIATION NET BLOCK
Sl. Description As at Additions Sales/ As at Upto For the Deduction/ As at As at As atNo. of Assets 31.12.2003 discarded 31.12.2004 31.12.2003 year Adjustment 31.12.2004 31.12.2004 31.12.2003
Tangible1. Land Free Hold 3,912,261 697,248 – 4,609,509 – – – – 4,609,509 3,912,2612. Land Lease Hold 496 – – 496 – – – – 496 4963. Building Factory 27,633,465 1,556,664 – 29,190,129 9,161,561 977,583 – 10,139,144 19,050,985 18,471,9044. Building Non Factory 11,001,984 – – 11,001,984 1,215,605 178,803 – 1,394,408 9,607,576 9,786,3795. Plant and Machinery 216,811,282 10,132,708 3,253,959 223,690,031 82,405,777 10,974,430 896,592 92,483,615 131,206,416 134,405,5056. Electric Installation and Fittings 20,594,981 868,365 128,604 21,334,742 8,612,634 951,453 86,695 9,477,392 11,857,350 11,982,3477. Furniture & Fittings 2,370,056 64,543 53,854 2,380,745 1,357,374 130,800 48,941 1,439,233 941,512 1,012,6828. Office Equipment 4,651,726 424,259 616,728 4,459,257 2,780,365 432,567 580,794 2,632,138 1,827,119 1,871,3619. Vehicles 7,668,234 596,101 57,919 8,206,416 3,383,645 632,179 41,593 3,974,231 4,232,185 4,284,589
Intangible10. Computer Software – 400,000 – 400,000 – 6,575 – 6,575 393,425 –
Total 294,644,485 14,739,888 4,111,064 305,273,309 108,916,961 14,284,390 1,654,615 121,546,736 183,726,573 185,727,524Previous Year 287,674,866 18,960,710 11,991,091 294,644,485 98,618,214 14,163,708 3,864,961 108,916,961 185,727,524 –Capital Work in Progrees (Including Rs. 30.75 lacs (Rs. 30.75 lacs) towards advances for capital expenditure). 6,959,552 4,093,723
Amount in RupeesSchedules forming part of Annual AccountsAs at 31st December 2004 2003
Authorised2,60,00,000 (40,00,000) Equity Shares of Rs.10/- each 260,000,000 40,000,0004,00,000 (3,00,000) Preference Shares of Rs.100/- each 40,000,000 30,000,000Total 300,000,000 70,000,000Issued, Subscribed and Paid up38,65,500 Equity Share of Rs.10/- each fully paid up 38,655,000 38,655,000Of the above :568,000 Equity Shares have been alloted as fully paid up Bonus Shares by capitalisation of reservesTotal 38,655,000 38,655,000
Schedule-2 RESERVES AND SURPLUS
A. Capital ReserveBalance as per last Account 6,087,500 6,087,500
B. Securities PremiumBalance as per last Account 25,875,000 25,875,000
C. General ReserveBalance as per last Account 40,000,000 37,500,000Add: Transferred from Profit and Loss Account 5,000,000 45,000,000 2,500,000 40,000,000
D. Profit and Loss AccountAs per Account annexed 25,935,585 20,548,625
Total 102,898,085 92,511,125
Schedule-3 SECURED LOANS
A. From BanksI. Working Capital Loans
(a) State Bank of India 24,208,874 20,135,206(b) Canara Bank 3,568,591 205,547
II. Term LoansCanara Bank – 1,250,000
B. From Financial InstitutionsTerm LoansIndustrial Development Bank Of India (IDBI Ltd.)(a) Equipment Finance Scheme Loans – 2,200,000(b) Term Loan 18,000,000 24,000,000Total 45,777,465 47,790,753
Schedule-1 SHARE CAPITAL
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Schedules forming part of Annual AccountsAmount in Rupees
As at 31st December 2004 2003
Over six months 881,693 1,347,963 Other debts 20,145,539 21,202,413 Total 21,027,232 22,550,376
Schedule-9 CASH AND BANK BALANCESA. Cash Balances
i. Cash in hand 1,051,119 306,730 ii. Stamps/Cheque in hand 260,361 1,311,480 1,120,716 1,427,446
B. Balance With Scheduled Bank on i. Current Accounts 35,221 27,474 ii. Fixed Deposit Accounts 1,741,084 1,667,057 iii. Unpaid Dividend Accounts [Including amount kept in Fixed Deposit account Rs.1,51,274/- (Rs.1,50,000/-)] 531,761 2,308,066 490,723 2,185,254
Total 3,619,546 3,612,700
Schedule-10 LOANS AND ADVANCES (Unsecured - considered good)
A. Advances recoverable in cash or in kind or for value to be received 5,293,918 4,597,388 B. Security Deposits 103,810 100,500 Total 5,397,728 4,697,888
Schedule-11 LIABILITIES
A. Sundry Creditors 5,751,919 6,377,493[Include amounts payable to capital goods supplier Rs. 6,84,952/- (Rs.15,38,651/-)]
B. Advance from Customers 1,069,639 1,855,196 C. Other Liabilities 5,226,868 6,413,244 D. Interest accrued but not due 1,502,690 1,771,753 E. Investor Education and Protection Fund (No amount is due for transfer)
i. Unclaimed Dividend 533,342 493,013 ii. Unclaimed matured Deposits 8,000 8,000 iii. Interest accrued on unclaimed matured Deposits 4,444 4,444
Total 14,096,902 16,923,143
Schedule-8 SUNDRY DEBTORS (Unsecured - considered good)
Schedules forming part of Annual Accounts
Schedule-6 INVESTMENTS (Non Trade)
As at 31st December 2004 2003
LONG TERM INVESTMENTSQuoted Pudumjee Pulp & Paper Mills Ltd.100 Equity Shares of Rs.10/- each fully paid up 4,400 4,400Rana Mohindra Papers Ltd.100 Equity Shares of Rs.10/- each fully paid up 380 380Mukerian Papers Ltd.100 Equity Shares of Rs.10/- each fully paid up 600 600Rama Newsprint & Papers Ltd.100 Equity Shares of Rs.10/- each fully paid up 555 555Total 'A' 5,935 5,935UnquotedFortune Constructions Pvt. Ltd.Nil (200) Equity Shares of Rs.100/- each fully paid up – 20,000Total 'B' – 20,000Total 'A+B' 5,935 25,935Total cost of quoted investments 5,935 5,935Total cost of unquoted investments – –Aggregate Market value of quoted investments 8,674 5,111Details of Investment written off during the yearFortune Constructions Pvt. Ltd.200 Equity Shares of Rs.100/- each fully paid up 20,000 –
Schedule-7 INVENTORIES (As taken, valued and certified by the management)
A. Stores and Spares (at cost) 21,619,345 26,117,211 B. Loose Tools (at cost) 285,069 266,229 C. Finished Goods (At lower of cost or net realisable value) 14,392,888 11,158,038 D. Raw Material (at cost) 13,385,135 6,765,052 E. Work in Process (at estimated cost) 455,530 431,475 F. Scrap (At estimated realisable value) 250,000 225,000 G. Import Entitlements/licence (DEPB) (At estimated realisable value) 87,234 –Total 50,475,201 44,963,005
Amount in Rupees
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Schedules forming part of Annual AccountsAmount in Rupees
For the year ended 31st December 2004 2003
Salary, Wages and Bonus 16,052,666 15,418,501 Contribution to Provident and Other Funds 1,488,234 1,594,907 Workmen and Staff Welfare 1,238,512 1,027,516 Manufacturing Expenses 44,195,895 42,532,942 Power and Fuel 35,398,786 48,872,483 Consumption of Stores and Spares 8,932,334 6,093,555 Rent 339,335 318,313 Printing and Stationery 590,416 547,533 Rates and Taxes 849,826 182,750 Postage, Telegram and Telephone 963,932 1,096,824 Repairs to :Machinery 4,278,370 2,531,292
Building 682,954 556,114 Others 1,196,575 6,157,899 1,005,340 4,092,746
Insurance 1,130,967 1,067,904 Excise Duty provided on stocks - increase/(decrease) 39,530 (378,279)Legal and Professional Charges 483,989 386,576 Payment to Statutory Auditors :
Audit Fee 59,400 59,400 Consultancy on Taxation matters 38,000 28,630 Other Professional Services 24,504 54,573 Reimbursement of Expenses 170,633 292,537 87,440 230,043
Cost Audit Fee 21,600 18,900 Bank Charges 578,934 731,404 Interest on:
Term Loan and Fixed Deposits 5,780,337 7,467,846 Others 1,528,539 7,308,876 1,321,755 8,789,601
Directors' Remuneration 2,170,714 1,902,791 Travelling and Conveyance 2,797,100 2,746,620 Subscription and Donation 205,500 249,094 Commission on Sale 3,161,989 2,337,697 Rebate and Discount on Sale 1,452,697 773,912 Packing and Forwarding 14,189,772 10,625,581 Advertisement 462,207 385,146 Exchange Fluctuation 458,927 –Miscellaneous Expenses 1,167,454 1,156,383 Loss on Fixed Assets sold/discarded 346,500 2,590,957 Loss on Investment sold/written off 20,000 – ETP Operation Expenses 790,964 376,464 Wealth Tax 12,301 45,796 Share Issue Expenses written off – 118,020 Total 153,300,393 155,932,680
Schedule-16 MANUFACTURING, ADMINISTRATIVE, SELLING AND DISTRIBUTION EXPENSES
Schedules forming part of Annual AccountsAmount in Rupees
As at 31st December 2004 2003
For Income Tax less Advance Income Tax 2,445,610 1,989,293 For Proposed Dividend 4,831,875 3,865,500 For Tax on Proposed Dividend 631,466 483,188 For Excise Duty 1,590,000 1,550,470 Total 9,498,951 7,888,451
A. Miscellaneous Income 1,746,549 1,698,007 B. Interest on Fixed Deposit & Others [Including TDS Rs. 1,31,275/- (Rs. 1,17,098/-)] 759,076 1,347,143 C. Profit on Fixed Assets sold/discarded 45,592 180,177 D. Self Consumed 23,838 25,795 E. Export Incentive (DEPB) 504,810 474,356 F. Exchange fluctuation – 197,180 G. Rent – 34,000 H. Dividend on investment (Non trade) 100 100 I. Bad debts recovered 12,000 137,000
Total 3,091,965 4,093,758
Schedule-14 INCREASE/(DECREASE) IN STOCKS
A. Stock at Commencementi. Finished Goods 11,158,038 10,794,706ii. Work In Process 431,475 349,305
Total 'A' 11,589,513 11,144,011B. Stock at Close
i. Finished Goods 14,392,888 11,158,038 ii. Work In Process 455,530 431,475
Total 'B' 14,848,418 11,589,513 Increase/(Decrease) 'B-A' 3,258,905 445,502
Schedule-15 RAW MATERIAL CONSUMED
Opening Stock 6,765,052 3,955,894Add: Purchases 77,199,607 64,293,453Total 83,964,659 68,249,347Less:Closing Stock 13,385,135 6,765,052Raw Material Consumed 70,579,524 61,484,295
Schedule-12 PROVISIONS
Schedule-13 OTHER INCOME
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Schedules forming part of Annual AccountsSchedule-17 SIGNIFICANT ACCOUNTING POLICIES AND NOTES ON ACCOUNTS
A. SIGNIFICANT ACCOUNTING POLICIES
1. System of AccountingThe accounts are prepared on accrual basis under the historical cost convention and to comply in all material aspects with applicable accounting principles in India, theAccounting Standards issued by the Institute of Chartered Accountants of India and the relevant provisions of the Companies Act, 1956.
2. Fixed AssetsFixed Assets are stated at cost of acquisition/construction, as the case may be, including borrowing costs upto the date of commissioning of related assets and all direct andindirect expenses related thereto. (Also refer Para A-8 & A-12 on borrowing costs and CENVAT)
3. Depreciation / Amortisationi. Depreciation on fixed assets is provided on ‘Straight Line Method’ at the rates specified in Schedule XIV to the Companies Act, 1956. Fixed assets costing below
Rs.5,000/- are fully depreciated in the year of addition. Depreciation is provided on pro-rata basis with reference to the date of addition/deletion in respect of additionto/deletion from fixed assets.
ii. Leasehold Land is not amortised.iii. Computer Software being intangible asset is amortised over a period of 5 years on “Straight Line Method”.
4. Capital work in ProgressCapital work in progress comprises cost of fixed assets not yet commissioned, incidental pre-operative expenses, borrowing costs and advances for capital expenditure.
5. InvestmentsInvestments are stated at cost. A provision for diminution is made if in the opinion of the management, the diminution is other than temporary.
6. Inventoriesi. Raw materials and paddy husk are valued at cost (weighted average).ii. Work in process is valued at estimated cost.iii. Finished goods are valued at lower of cost or net realisable value and for this purpose, cost is determined on direct cost basis. iv. Stores (excepting paddy husk), spares and loose tools are valued at cost (FIFO basis).v. Scraps are valued at estimated realisable value.vi. Import entitlements/licence (DEPB) at estimated realisable value.
7. Foreign Currency TransactionsOutstanding foreign currency assets and liabilities, other than those covered by Forward Exchange Contract, are translated at the exchange rate prevailing as on Balance Sheetdate. Foreign Exchange asset / liability covered by Forward Exchange Contract are translated at the rate prevailing at the date of transaction as increased or decreased bythe proportionate difference between the forward rate and exchange rate on the date of transaction, such difference having been recognised over the life of contract. Gainsor loss on these assets and liabilities relating to the acquisition of fixed assets are adjusted to the cost of such fixed assets and those relating to other accounts are recognisedin the Profit and Loss Account.
8. Borrowing CostsBorrowing costs that are attributable to the acquisition/construction of qualifying assets are capitalised as part of cost of such assets. A qualifying asset is an asset that
Schedules forming part of Annual AccountsSchedule-17 SIGNIFICANT ACCOUNTING POLICIES AND NOTES ON ACCOUNTS (Contd.)
requires a substantial period of time to get ready for its intended use. All other borrowing costs are recognised as an expense in the year in which they are incurred.
9. Taxes on IncomeProvision for tax on income for the year (i.e. Current Tax) is made after considering the various deductions/relief admissible under the Income Tax Act, 1961. Provision for taxeffect of timing difference (i.e. Deferred Tax) is made in accordance with the provisions of the Accounting Standard 22, Accounting for Taxes on Income (AS-22) issued by theInstitute of Chartered Accountants of India.
10.SalesSales are recognised on despatch of goods to customers. Sales includes Excise Duty and does not include Sales Tax.
11.Retirement BenefitsContributions are made to approved gratuity, superannuation and provident fund. In respect of gratuity, the company has adopted a cash accumulation scheme with the LifeInsurance Corporation of India. The company has made premium contributions towards the gratuity scheme as called for by LIC.
12.CENVAT credit availed in respect of capital goods is adjusted from cost of assets and in respect of other items is adjusted from related expenses
13.Prior period items, if material, are shown separately.
B. NOTES
1. Contingent Liability not provided for:
a. Estimated amount of capital commitments (Net of advances) Rs.182.67 lacs (Rs.183.46 lacs)
b. Claims against the Company not acknowledged as debts :
i. Excise duty Rs. 0.17 lacs (Rs. 0.17 lacs)
ii. Trade Tax, Appeals pending with Hon'ble High Court, Allahabad Rs. 74.66 lacs (Rs. 74.66 lacs)
iii. Others Rs. 12.50 lacs (Rs. 12.50 lacs)
c. Guarantee given by Banks Rs. 21.77 lacs (Rs. 21.77 lacs)
2. Additional informations as required under paragraphs 3, 4C and 4D of Part II of Schedule VI to the Companies Act, 1956 are as under:-
a. Details for each class of goods manufactured, sold and stocks during the year (as certified by the management)
i. Capacity
Product Unit Licensed Capacity Installed Capacity
Kraft, Writing Printing and MT 27500 16000other uncoated paper MT (27500) (16000)
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c. Value of material consumed
Imported value Indigenous valueRs. % Rs. %
i. Raw Material 1,16,12,703 16.45 5,89,66,821 83.55
(1,27,49,587) (20.74) (4,87,34,708) (79.26)
ii. Stores & Spares* 2,96,111 0.56 5,28,32,118 99.44
(Nil) (Nil) (4,86,26,497) (100.00)
* Include interalia Wire, Felt and Chemicals grouped under manufacturing expenses.
d. CIF Value of Imports
i. Capital Goods Rs. 5,40,000/- (Rs. 7,41,754/-)
ii. Raw Materials and consumables Rs. 99,21,927/- (Rs. 92,57,876/-)
e. Remittance in Foreign Currency on account of Dividend Nil (Nil)
f. Earnings in Foreign Exchange
FOB Value of Exports Rs. 2,01,77,660/- (Rs.1,09,47,519/-)
g. Expenditure in Foreign Currency
i. Travelling Rs. 1,71,964/- (Rs. 72,823/-)
ii. Interest on Working Capital Loans Rs. 9,91,499/- (Rs. 5,99,522/-)
iii. Others Rs. 54,688/- (Rs. 35,799/-)
3. In the opinion of the Board and to the best of their knowledge and belief the value on realisation of the current assets, loans and advances, if realised, in the ordinary courseof business would not be less than the amount at which they are stated in the Balance Sheet. The provisions for all known liabilities are adequate and not in excess ofamount considered reasonably necessary.
4. Fixed deposit receipts for Rs.30,000/- (Rs.30,000/-) are pledged with the Assistant Commissioner, Trade Tax (Assessment), Faizabad as security, Rs.25,629/- (Rs.25,000/-) with Canara Bank, Overseas branch, Kanpur as margin money against foreign letter of credit and fixed deposit receipts for Rs.7,55,000/- (Rs. 7,55,000/-) arepledged with the banks against the Guarantees given to the following parties:-
Schedules forming part of Annual AccountsSchedule-17 SIGNIFICANT ACCOUNTING POLICIES AND NOTES ON ACCOUNTS (Contd.)
i. Production, sales and stocks of finished goods:
Class of Goods Unit Opening Stock ProductionQuantity Value (Rs.) Quantity
Kraft paper MT 707.0002 1,11,58,038 14,761.9310(791.8914) (1,07,94,706) (14,795.2276)
Self Consumed Closing Stock SalesQuantity Value(Rs.) Quantity Value (Rs.) Quantity Value (Rs.)
3.1921 23,838 917.5228 1,43,92,888 14,548.2163 28,68,91,389(2.2559) (25,795) (707.0002) (1,11,58,038) (14,877.8629) (26,79,85,682)
b. Raw material consumed
Quantity ValueMT Rs.
Bagasse 13,169.724 2,13,54,284(26,079.400) (3,17,41,802)
Wheat Straw 9,225.083 1,40,63,817(Nil) (Nil)
Old Gunny/Jute Good 4,558.200 1,58,61,286(4,207.000) (1,47,03,288)
Corrugated Cartons 1,308.733 76,87,434(434.220) (22,89,618)
Imported Waste Paper/Pulp 1,008.400 1,16,12,703(1,158.000) (1,27,49,587)
7,05,79,524(6,14,84,295)
Note: Consumption includes storage loss and wastage during processing of Bagasse 80.000 MT (100.000 MT) and Wheat Straw 565.907 MT (Nil)
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12. Related parties disclosures as required under Accounting Standard AS-18 “Related Parties Disclosure” issued by the Institute of Chartered Accountants of India are given asbelow:
a. List of related parties with whom transactions have taken place during the year:
i. Key management personnel (Directors) Mr. G. Narayana, Mr. K. K. Jhunjhunwala, Mrs. Manjula Jhunjhunwala, Mr. Ved Krishna, Mr. G. N. Gupta, Dr. P. Banerjee, Mr. R. N. Chakraborty (Resigned w.e.f. 28.10.2004), Mr. A. K. Gupta and Mr. D. S. Gandikota
ii. Relatives of Key management personneMr. Yash Krishna, Mrs. Shailja Krishna, Mr. Indroneel Banerjee, Mr. D. B. Banerjee, Mrs. Chhaya Banerjee, Mrs. Rupa Chakraborty, Ms. Charu Chakraborty, Ms. Manoshi Chakraborty, Mrs. Manju Gupta, Master Mayank Gupta, Ms. Deepali Gupta and Mr. Rajiv Kumar Gupta
iii. Entities & AssociatesMegha Agro Products Limited, M/s Namrata Mill Board Industries, M/s Jingle Bell Nursery School Society and M/s K. K. Jhunjhunwala (HUF)
b. Transactions with related parties
i. Key management personnel and their relativesRent paid Rs. 48,000/- (Rs. 48,000/-)Fixed deposits received Rs. 9,06,123/- (Rs. 12,91,362/-)Fixed deposits repaid Rs. 17,39,978/- (Rs. 79,712/-)Interest paid on fixed deposits Rs. 2,39,888/- (Rs. 2,20,615/-)Fixed deposits at the Balance Sheet date Rs. 18,17,593/- (Rs. 26,86,448/-)Accrued interest at the Balance Sheet date Rs. 2,38,022/- (Rs. 3,13,927/-)Legal and Professional charges RS. 40,000/- (Nil)Dividend paid Rs. 5,14,538/- (Rs. 4,92,460/-)Other advances at the Balance Sheet date Nil (Rs. 53,909/-)Unsecured loan at the Balance Sheet date Rs. 12,00,000 /- (Rs. 12,00,000/-)Sale of goods and assets Rs. 3,385/- (Rs. 3,83,040/-)
ii. With related entities & associatesMegha Agro Products LimitedPaid for vehicle hire charges Rs. 1,44,000/- (Rs. 1,23,225/-)Dividend paid Rs. 9,68,640 /- (Rs. 9,68,640/-)Amount payable at the Balance Sheet date Nil (Rs. 24,000/-)M/s Namrata Mill Board IndustriesReceived for services and sale of goods Rs. 2,72,996/- (Rs. 3,53,380/-)Interest received Rs. 5,657/- (Rs. 26,938/-)Amount receivable at the Balance Sheet date Nil (Rs. 1,04,726/-)
Schedules forming part of Annual AccountsSchedule-17 SIGNIFICANT ACCOUNTING POLICIES AND NOTES ON ACCOUNTS (Contd.)
FDR Amount Value of GuaranteeRs. Rs.
a. Hon'ble High Court, Allahabad 2,80,000 2,77,414Lucknow Bench, Lucknow (2,80,000) (2,77,414)
b. Commissioner, Customs, 4,75,000 19,00,000Mumbai/Raigarh (4,75,000) (19,00,000)
5. Directors’ Remuneration:a. Salary Rs. 20,55,169/- (Rs. 17,86,553/-)b. Contribution to Provident Fund Rs. 35,545/- (Rs. 36,238/-)c. Sitting fee Rs. 80,000/- (Rs. 80,000/-)
Rs. 21,70,714/- (Rs. 19,02,791/-)d. Value of perquisites Rs. 2,54,987/- (Rs. 2,54,444/-)
Total Rs. 24,25,701/- (Rs. 21,57,235/-)
Contributions made to LIC Group Gratuity Cash Accumulation Scheme has not been considered since the amount is not ascertained individually.
6. Income tax assessment has been completed upto the assessment year 2002-03.
7. Fixed deposits includes Rs.12,93,123/- (Rs. 24,18,978/-) from directors.
8. The Deferred Tax Liability comprises of tax effect of timing differences on account of: Amount in Rupees
As at 31st December 2004 2003
Deferred Tax AssetsItems covered u/s 43 B 57,484 NilDeferred Tax LiabilitiesExcess of net block over written Down Value as per the provisions of the Income Tax Act, 1961 4,53,76,548 4,41,38,531Net Deferred Tax Liabilities 4,53,19,064 4,41,38,531Net increase in liability debited to Profit and Loss Account 11,80,533
9. Interest on term loan includes Rs. 1,87,231/- (Rs. 1,84,963/-) paid to Directors on fixed deposits.
10. The advances recoverable in cash or in kind includes, the amount due from directors Nil (Rs. 53,909/-) and from a firm in which a director is interested as a partner Nil(Rs.1,04,726/-) The maximum amount outstanding at any time during the year from such directors Nil (Rs.4,08,395/-) and from such firm Nil (Rs.2,39,108/-).
11. As the company’s business activity falls within a single segment viz. ‘Paper’, the disclosure requirements of Accounting Standard 17 “Segment Reporting” issued by theInstitute of Chartered Accountants of India is not applicable.
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Public Issue
0 5 2 9 4
N I L
N I LBonus Shares
Right Issue N I L
Private Placement
3 1 1 2Registration No. State CodeBalance Sheet DateI. Registration Details
II. Capital Raised during the year (Amount in Rs. Thousands)
Total Liabilities 2 4 7 6 1 6
III. Position of Mobilisation and Deployment of Funds (Amount in Rs. Thousands)
2 0 0 4 2 0
Total Assets 2 4 7 6 1 6
Paid-up Capital 3 8 6 5 5 Reserves and Surplus 1 0 2 8 9 8
Secured Loans 4 5 7 7 8 Unsecured Loans 1 4 9 6 6
Sources of Funds
N I L
Application of Funds
Annexure to the Notes to the Accounts Balance Sheet Abstract and Company’s General Business Profile(Information pursuant to Part IV of Schedule VI of the Companies Act, 1956)
Total Income
1. Item Code No. (ITC Code) 480431.00Product Description Kraft Paper in rolls or sheets
2. Item Code No. (ITC Code) 480255.90Product Description Paper weighing 40gsm but less than 150gsm
2 6 1 5 2 3
IV. Performance of the Company (Amount in Rs. Thousands)
V. Generic Names of three Principal Products of the Company (as per monetary terms)
Total Expenditure 2 3 4 9 0 5
Profit before Tax 2 6 6 1 8 Profit after Tax 1 5 8 6 2
Earnings per Share ( In Rs.) 4 . 1 0 Dividend rate @ % 1 2 . 5 0
Deferred Tax Liability 4 5 3 1 9
Net Fixed Assets 1 9 0 6 8 6 Investments 6
Net Current Assets 5 6 9 2 4 Miscellaneous Expenditure N I L
Accumulated Loosses N I L
Schedules forming part of Annual AccountsSchedule-17 SIGNIFICANT ACCOUNTING POLICIES AND NOTES ON ACCOUNTS (Contd.)
Signature to Schedules 1 to 17
For KAPOOR TANDON & CO. For and on behalf of the BoardChartered Accountants
K. K. Jhunjhunwala Ved Krishna G . N. GuptaRajesh Parasramka Executive Vice Chairman Managing Director DirectorPartnerMembership No. 74192Camp: New Delhi D. S. Gandikota A. K. Gupta Deepak NathaniJanuary 22, 2005 Director Director Finance Company Secretary
M/s Jingle Bell Nursery School SocietyFixed deposits received Rs. 36,32,846/- (Rs. 1,25,000/-)Fixed deposits repaid Rs. 18,57,742/- (Rs. 5,00,000/-)Interest paid on fixed deposits Rs. 4,85,574/- (Rs. 4,84,376/-)Fixed deposits at the Balance Sheet date Rs. 44,07,846/- (Rs. 26,32,742/-)Accrued interest at the Balance Sheet date Rs. 3,88,297/- (Rs. 8,45,515/-)Salary reimbursement of teaching staff Rs. 4,58,662/- (Rs. 4,37,750/-)Sale of goods and services Rs. 29,515/- (Rs. 1,61,372/-)M/s K. K. Jhunjhunwala (HUF)Rent paid Rs. 1,50,000/- (Rs. 1,38,000/-)Dividend paid Rs. 16,000/- (Rs. 16,000/-)
Note: a. Details of remuneration to directors are given in note 5 above. b. No amounts pertaining to related parties have been written off or provided for as doubtful assets, excepting Rs.20,000/- being cost of 200 equity shares of Fortune
Constructions Pvt. Ltd., written off during the yearc. The transactions have been considered for the period during which such relationship exist.
13. ‘Sundry Creditors’ in schedule 11 of Liabilities includes Rs. 16,75,262/- (Rs. 2,30,717/-), the amounts due to Small Scale Industrial Undertakings. The name of Small ScaleIndustrial Undertaking to whom the company owes and is outstanding for more than 30 days, as at December 31, 2004 is as under:
Amar Alum & Allied Chemicals Pvt. LtdCardinal Chemicals Pvt. LtdFine Core Pipe Pvt. LtdM/s Sharda Industries
The above information regarding Small Scale Industrial Undertaking has been determined to the extent such parties have been identified on the basis of information availablewith the Company.
14. Balances with Scheduled Bank includes Rs.2,67,576/- being the proportionate amount held with Bank Of Baroda on amalgamation of The Benares State Bank Limited. Theamount will be released on proportionate basis from surplus of realisation of NRR (Not Readily Realisable Assets) as per the scheme of amalgamation.
15. Figures in bracket pertains to previous period and have been regrouped/rearranged wherever necessary.
16. The Balance Sheet Abstract and Company’s general business profile as required by Part IV of Schedule VI to the Companies Act, 1956 are given in the annexure attached.
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Cash Flow Statement for the year ended 31st December, 2004(Pursuant to Clause 32 of the Listing Agreement)
2004 2003
C Cash Flow from Financing Activities
Interest Paid (7,309) (8,790)
Proceeds from Working Capital Borrowings 7,437 15,715
Proceeds of Short Term Borrowings (2,798) 5,785
Repayment of Long Term Borrowings (9,450) (16,599)
Dividend Paid (3,825) (3,660)
Net Cash (used in)/from Financing Activities (15,945) (7,549)
Net increase/(Decrease) in Cash and Cash equivalents 7 (1,427)
Cash and Cash equivalents (Opening Balance) 3,613 5,040
Cash and Cash equivalents (Closing Balance) 3,620 3,613
As per our report of even date attached.
For Kapoor Tandon & Co. For and on behalf of the Board
Chartered Accountants
K. K. Jhunjhunwala Ved Krishna G . N. Gupta
Rajesh Parasramka Executive Vice Chairman Managing Director Director
Partner
Membership No. 74192
Camp: New Delhi D. S. Gandikota A. K. Gupta Deepak Nathani
January 22, 2005 Director Director Finance Company Secretary
Note: The above cash flow statement has been prepared under the 'Indirect Method' as set out in the Accounting Standard-3 on Cash Flow Statements, issued by the Institute
of Chartered Accountants of India.
Cash Flow Statement for the year ended 31st December, 2004(Pursuant to Clause 32 of the Listing Agreement) (Rupees in thousand)
2004 2003
A Cash Flow from Operating Activities :
Net profit before tax 26,618 11,997
Adjustment for:-
Depreciation 14,284 14,164
Profit on Sale of Fixed Assets (46) (180)
Interest Income (759) (1,347)
Interest Expenses 7,309 8,790
Others (Miscellaneous Expenditure written off) – 118
Loss on Sale of Fixed Assets/Investments 367 21,155 2,591 24,136
Operating Profit before Working Capital changes 47,773 36,133
Adjustment for:-
Inventories (5,512) (22,737)
Trade and Other Receivables 823 599
Trade Payable and Other Liabilities (2,827) 5,439
Income Tax Paid (Including tax on dividend) (9,614) (17,130) (2,859) (19,558)
Cash generated from operations 30,643 16,575
Interest Received 759 1,347
Net Cash from operating activities 31,402 17,922
B Cash Flow from Investing Activities:
Purchase of Fixed Assets (Including CWIP) (17,606) (17,665)
Sale of Fixed Assets 2,156 5,715
Sale of Investments – 150
Net Cash used in investing activities (15,450) (11,800)
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BOARD OF DIRECTORS G. Narayana, Chairman
K K Jhunjhunwala, Executive Vice Chairman
Ved Krishna, Managing Director
A K Gupta, Director Finance
Mrs. Manjula Jhunjhunwala, Non Executive Director
G N Gupta, Non Executive Director
D S Gandikota, Non Executive Director
DR. P Banerjee, Non Executive Director
BANKERS State Bank of India
Canara Bank
AUDITORS Kapoor Tandon & Co.,Chartered Accountants
Kanpur.
REGISTERED OFFICE47/81, Hatia Bazar
Kanpur-208001
WORKS & CORPORATE OFFICEYash Nagar
PO. Darshan NagarFaizabad-224135
Uttar PradeshPhone No: 05278-258777; 258589
Fax:05278-258062Web: www.yash-papers.com
E-mail: [email protected]
REGISTRAR AND TRANSFER AGENT Skyline Financial Services Pvt. Ltd.123, Vinoba Puri, Lajpat Nagar-II
New Delhi-110024Phone No.: 011-29833777
29847136Fax No.:011-2984 8352
E-mail:[email protected]
Corporate Information
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