Andrew Rushton : [email protected] Tel : +44 7808 ... · Critical Factors That Lead to...

I ti i P & PAndrew Rushton : [email protected] Tel : +44 7808 974624

Innovation in Power & Process Automation for PipelineAutomation for Pipeline Applications

© ABB Group November 29, 2011 | Slide 1

Agenda

The ChallengesThe Challenges

The Power of Integration

M d l i d H S l tiModularized eHouse Solutions

Critical Success Factors

Contracting Strategy

Summary


Pipelines : The Challenges…………

Regulatory compliance is creating new challenges for theRegulatory compliance is creating new challenges for the integration of data sources in pipeline operations Integration of information and data

Utilization of existing information

Pipelines are getting longer Travelling over more hazardous areas Travelling over more hazardous areas

Through more remote locations

There is demand for an ever increasing quantity and complexity of pipeline sub-systems and applications creating huge increases in the data produced

There is a drive to lower operating costs The more hazardous and remote locations result in

A centralised and decreasing quantity of operational personnel

P j t ti l tl d d Project timescales are greatly reduced


Pipelines : The Power of Integration

Using Information Technologies in industrial g gautomation to obtain real time access to enterprise wide data through a single window

M d i li ti tili t tit f Modern pipeline operations utilize a vast quantity of electronic based applications and process systems for real time operation and control


Pipelines : The Power of IntegrationElectrical Integration Traditional ApproachElectrical Integration – Traditional Approach


Pipelines : Power of IntegrationElectrical Integration via IEC61850Electrical Integration – via IEC61850

Electrical Integration Based on Open StandardsStandards


Pipelines : The Power of Integration


Pipelines : The Power of IntegrationSingle Source SolutionSingle Source Solution



The advantages of full integration can be fully g g yexploited For example with fully integrated CCTV



To present this information to a collaborative paudience is making heavy demands on display technology

Th fi t ti i t t d l ti i The first generation integrated solutions gave rise to these control room scenarios


The Power of IntegrationNew EOWNew EOW

U i I f ti Using Information Technologies in industrial automation to obtain real time access to enterprisetime access to enterprise wide data through a single window

The pipeline p pautomation system is the natural choice for providing the integration platformintegration platform

An ergonomic environment for the operators based on theoperators based on the latest study in human factors


New Industry Requests – Product Bundling Modularized eHouse Solutions

Typical Solutions Required

Modularized eHouse Solutions

Typical Solutions Required

Electrical Distribution HV/MV Switchboards Analyser Housings

C t ll H Controller eHouses Control Rooms

Containing Furniture Fire Suppression Fire Detection HVAC


New Industry Requests – Product Bundling Modularized eHouse SolutionsModularized eHouse Solutions

ABB Shanghai built to European specs

Lab Facility

Analyser House Installed onsite


onsite

How Different Contracting Strategies Can Help Meet The ChallengesThe Challenges


Critical Factors That Lead to Successful Projects

Early Project Engagement

I t f t t P Interface management to Process Licensor’s, EPC's and package vendors

Execution, tools, reuse from past , , pprojects

Leveraging global resources and Main Execution centresExecution centres

Support from Centres of Excellence

Risk and schedule management Risk and schedule management

Maintaining team and experience over a long term project

Understanding localisation and utilising local companies efficiently


Contracting Strategies : MAC / MEC projectsStart optimization with the first life cycle phaseStart optimization with the first life cycle phase

Early involvement in automation or electrical package development:

Improves overall project h d lschedule

Contributes to consistency and higher quality of procedures and specification documents

Source: www.isa.org

Enables higher quality integration from the field instruments to package units, to production management and MAC benefits & early involvement during FEED phase:

ERP applications.

Ensures to build in the optimum maintenance concepts

Estimated project lifecycle cost reduction: 10-15%

Estimated savings in project schedule: 5+ months

S i Source: www.isa.org


MAC/MEC concept as strategic project execution toolFrom product & system to integrated solutions supplierFrom product & system to integrated solutions supplier

Lower project cycle costsEnhanced risk management

Petrochemical complexes and crackersOlefins and derivates production Enhanced risk management

Integrated technology to reduce CAPEX and OPEX

Increased plant availability and process safety

Olefins and derivates production Aromatics and derivates production Polymers, plastics, fibers, rubbers

productionprocess safety

Improved plant performance and production efficiency

Syngas, ammonia and urea production


Contracting Strategies – Typical MAC Contract StrategyStrategy


In Summary

Total Integrated Automation And Telecommunications Supply From ATelecommunications Supply From A Single Vendor According To Local Standards & Certification

C id bl Pi li E i With Considerable Pipeline Experience With National Oil & Gas Companies

Global Presence, One ABB

ABB China

ABB Kazakhstan

ABB UK

Experienced Support For All Phases Of Th IEC 61 08/61 11 S f Lif lThe IEC 61508/61511 Safety Lifecycle


Andrew Rushton : [email protected] : Tel : +44 7808 974624

Andrew Rushton : [email protected] Tel : +44 7808 ... · Critical Factors That Lead to...

Documents

Transcript of Andrew Rushton : [email protected] Tel : +44 7808 ... · Critical Factors That Lead to...