Andon RT-KPI®Adriano Engineering Technology

Andon System

Visual & Audible Information

Andon Real Time - KPIs

• We Designed & Developed a Proprietary Real-Time Andon System for Automated KPI reporting & Production Line Control.

• The System can be tailored and scale up to any factory size.

• It automatically calculates & reports KPIs like:• Andon Activations Count by Station, Section, Shift

• Production Line Dead Time by Station, Section, Line

• Line Scheduled Stop Times (Meal, Meetings, Maintenance)

• Takt Time Compliance

• Assembly Yield

• Production Count

• All data is automatically logged and analyzed.

Success Story: Whirlpool MexicoRefrigerator Plant

Production Layout

Section BAndon Board

Section CAndon Board

Section CAndon Board

Supervisor

Takt Time33s

Takt Time28s

Takt Time29s

Andon Lights & Cords

Indicator lights and individual switches at each station

Andon Lights & Cords

Andon Boards on Smart TV’s

• It allows greater customization and the ability to automatically scroll through multiple pages of information.

Andon Board on Smart TVs

• Visual Display of Dead Time & Andon Activations by Station

Andon Board on Smart TV’s

• Visual Display of Dead Time & Andon Activations by Station

Dead Time in Minutes

AndonActivations

StationName

Andon Board on Smart TV’s

• Visual Display of Assembly Yield, First Pass Yield & Production Goal

AssemblyYield

LineAssembly

Yield

Real TimeProduction

SectionAssembly

Yield

Andon Architecture

PRODUCTION FLOOR

Andon LightsMusic Signals Digital I/O Local Area Network

CLOUDBig Data & Analytics

WEBACCESS

EmbeddedSystem

DataAcquisition

EmbeddedSystem

DataAcquisition

Andon BoardSmart TV

Andon Server

Andon Server

Mobile Device Access

WEB ACCESS

Automated Conveyor Control

• The System communicate with PLCs or Motor Drives to control Conveyor Lines or other Machinery.

PLCEmbeddedSystem

DataAcquisition

EmbeddedSystem

DataAcquisition

Internet of Things = Data Integrity

• All Data is automatically generated and processed by the system, there is no human interaction

• Machines communicating with machines to generate real time data

Real Time Data Analytics

Real Time Data Analytics

• Data is automatically acquired by the floor controllers, pushed to the Andon Server, send to the Cloud for processing and display

TotalAndon

Activations

Total Line Stops

Real TimeProduction

AssemblyYield

TotalDead Time

Dead TimeImpact

Real Time Data Analytics

• Custom Graphics & Charts to represent valuable information

AndonTime

Percentage

ContributionBy

Station

Andon Activations

Real Time Data Analytics

• Custom Graphics & Charts to represent valuable information

Yield by

Section

ContributionBy

Section

TotalAndon

Activations

Dynamic Reports

• Data can be filtered by Year, Month, Day

Real Time Notifications

• Hour by Hour

• Behind Production Schedule Trends

• Supervisor clock in/clock out

• Custom Notifications

Designed for Growth

• Connect with OEE & Traceability Systems.

• Connect with ERPs.

• Communicate with any machine or PLC.

Real Time Data Analytics

Try it Yourself! Click the following Link:https://goo.gl/EjMfzm