ANALYSIS OF WIND LOADING ON SOLAR PANEL AT …eprints.utem.edu.my/16567/1/Analysis Of Wind Loading...
Transcript of ANALYSIS OF WIND LOADING ON SOLAR PANEL AT …eprints.utem.edu.my/16567/1/Analysis Of Wind Loading...
ANALYSIS OF WIND LOADING ON SOLAR PANEL AT DIFFERENT
INCLINATION ANGLES IN MALACCA WEATHER CONDITION
NURUL YASMIN BINTI MOKHTAR
B041110202
BMCT
Email: [email protected]
Final Report Draft
Final Year Project II
Supervisor: DR. MOHD ZAID BIN AKOP
Faculty of Mechanical Engineering
Universiti Teknikal Malaysia Melaka
MAY 2015
i
SUPERVISOR DECLARATION
“I hereby declare that I have read this thesis and in my opinion this report is sufficient
in terms of scope and quality for the award of the degree of Bachelor of Mechanical
Engineering (Thermal- Fluids) with Honors”
Signature : _______________________
Supervisor : DR. MOHD ZAID BIN AKOP
Date :
ii
ANALYSIS OF WIND LOADING ON SOLAR PANEL AT DIFFERENT
INCLINATION ANGLES IN MALACCA WEATHER CONDITION
NURUL YASMIN BINTI MOKHTAR
This Report Is Submitted In Partial Fulfillment of Requirement For The Bachelor
Degree Of Mechanical Engineering (Thermal-Fluid) With Honors
Faculty of Mechanical Engineering
Universiti Teknikal Malaysia Melaka
(MAY 2015)
iii
DECLARATION
“I hereby declare that the work in this report is my own except for summaries and quotations which have been duly acknowledged”
Signature: ____________________
Author: NURUL YASMIN BINTI MOKHTAR
Date: 28 MAY 2014
iv
“Timothy Leroy Lincecum, for his pitching mechanic, the marvel of unorthodox engineering”
v
ACKNOWLEDGEMENT
Alhamdulillah and praise to Allah with His willingness, this Final Year Project
has successfully been done within acquired timeframe. I wish to express my deepest
gratitude to my supervisor, Dr. Mohd Zaid Bin Akop for his guidance, advices and
information throughout this project.
I am also grateful for the assistance of Mr.Razmi Bin Abd Razak for his
teaching and advices regarding the wind tunnel experiment and Dr. Cheng See Yuan for
his ideas on how to solve the simulation. I extend my thanks to my beloved husband,
my beautiful daughter, family for their support spiritually and economically, and friends
for their shared knowledge and time in completing this analysis.
vi
ABSTRACT
The field of renewable energy has been widely growing topic of fascination by
researchers, industrialist and the public alike. Solar technology is becoming increasingly
popular for the past few decades and Malacca has become a home for solar energy
harnessing where it houses 5MW solar farm owned by Kumpulan Melaka Berhad and a
key project for Malacca to become a green technology state by 2020. Like any other
structure, solar photovoltaic panels are subjected to wind loading and the effort to
minimize the structural damages due to high wind has become the main interest for
many. This study attempt to investigate the effect of wind loading on solar panel at
different inclination angles using two common method ; CFD and wind tunnel testing.
For computational fluid dynamics, Reynold Average Navier Stoke (RANS) equation of
k-ε turbulent closure modeling is use. The result obtain from the simulation will be
compare and validate with force measurement system in wind tunnel testing. The
images of velocity contour generated from simulation managed to reveal the flow
behavior such as flow separation, wake region and are compared with images captured
using smoke generator in the wind tunnel experiment.
vii
ABSTRAK
Bidang tenaga boleh dibaharui telah menjadi satu bidang yang menarik minat ramai
penyelidik akademik, pihak industri, dan termasuk orang awam. Sejak beberapa dekad,
teknologi solar telah menyaksikan peningkatan permintaan dan semakin mendapat
tempat di pasaran. Negeri Melaka sendiri merupakan negeri pertama mempunyai ladang
solarnya yang berkapasiti 5MW milik Kumpulan Melaka Berhad dan merupakan projek
ulung bagi Melaka yang bercita-cita untuk menjadi negeri berteknologi hijau menjelang
tahun 2020. Akan tetapi, seperti struktur lain panel solar juga tertakluk pada beban
angin dan langkah untuk mengurangkan kesan beban angin telah menjadi satu fokus
utama ramai pihak. Kajian ini bertujuan untuk mempelajari kesan beban angin pada
panel solar jika dikenakan pada sudut condong yang berlainan dengan menggunakan
dua kaedah iaitu simulasi CFD dan ujian terowong angin. Untuk CFD, persamaan
Reynold Average Navier Stoke (RANS) jenis k-ε akan digunakan dan hasil dapatannya
akan dibandingkan dengan hasil dapatan pengukuran daya daripada terowong
angin.Imej kontur hadlaju yang terhasil dari simulasi dapat menunjukkan ciri-ciri
bendalir tersebut seperti pemisahan aliran dan akan dibanding dengan imej yang
diperoleh dari ujian terowong angin yang dijana menggunakan penjana asap.
viii
TABLE OF CONTENT
CHAPTER TITLE
PAGE
SUPERVISOR DECLARATION i
DECLARATION iii
DEDICATION iv
ACKNOWLEDGEMENT v
ABSTRACT vi
ABSTRAK vii
TABLE OF CONTENT viii
LIST OF FIGURE xi
LIST OF TABLE xii
LIST OF ABBREVIATION xiv
NOMENCLATURE xv
CHAPTER 1 INTRODUCTION 1
1.0 Background 1
1.1 Problem Statement 2
1.2 Objective 2
1.3 Score 3
CHAPTER 2 LITERATURE REVIEW 4
2.0 Background 4
2.1 Malaysia Weather Climate 4
2.2 Fluid Mechanic Concept 9
2.2.1 Boundary Layer 9
ix
2.2.2 Boundary Layer Type And Thickness 9
2.2.3 Turbulent Wind 11
2.2.4 External Flow : Flow Over Bodies 13
2.3 Previous Case Studies Of Solar Panel 15
2.3.1 Wind Loading On Solar Panel 15
CHAPTER 3 METHODOLOGY 20
3.0 Introduction 20
3.1 Project Flowchart 20
3.2 Determining Tilt Angles 22
3.3 Solar Photovoltaic Panel Ground Mounted Design
Concept
24
3.4 Project Component Breakdown 25
3.5 Wind Tunnel 25
3.5.1 MF134D Subsonic Wind Tunnel 26
3.5.2 Dimensional And Similarity Analysis 28
3.5.3 Determining Drag on Wall of Wind
Tunnel Section using Boundary Layer
Profile
29
3.5.4 Model Manufacturing Process 30
3.5.5 Experiment Procedure 30
3.6 Computational Fluid Dynamic 32
3.6.1 Geometry Modeling 34
3.6.2 Grid Generation (Meshing) 35
3.6.3 Set Properties, Boundary & Initial
Condition
36
3.6.4 Turbulence Modeling 37
x
CHAPTER 5 CONCLUSION AND RECOMMENDATION 52
5.0 Conclusion 52
5.1 Recommendation and Improvement for Better
Result
53
REFERENCES 54
BIBLIOGRAPHY 56
APPENDIX 57
CHAPTER 4 RESULT AND DISCUSSION 38
4.0 Background 38
4.1 Result 38
4.1.1 Computational Fluid Dynamic 39
4.1.2 Wind Tunnel Experiment Result 40
4.2 Visual Display Result Analysis 41
4.2.1 Computational Fluid Dynamic 41
4.2.2 Wind Tunnel 44
4.3 Discussion 46
xi
LIST OF FIGURE
LIST TITLE PAGE
Figure 2.1 Malaysia Climate change graph for 2010 6
Figure 2.2 Aftermath of violent wind in Pandamaran, Klang 21
October 2014
7
Figure 2.3 Small scale tornado in Kedah 12 November 2014 8
Figure 2.4 Profile of boundary layer 10
Figure 2.5 Turbulent Flow over flat plate 11
Figure 2.6 Example of turbulent wind phenomenon over an obstacle 12
Figure 2.7 Mean velocity contour developed in the simulation 16
Figure 2.8 The air flow around the panel surface and the generation
of resultant pressure coefficient, CLR
18
Figure 3.1 Project Flow Chart 21
Figure 3.2 Solar Altitude and Azimuthal Angle (γ) 22
Figure 3.3 Chosen Solar Panel Ground Mounted Design 24
Figure 3.4 Wind load on solar panel detail project breakdown 25
Figure 3.5 MF134D Subsonic Wind Tunnel 26
Figure 3.6 Speed Control And Indicator Module of Wind Tunnel 26
Figure 3.7 Setting Solar Panel onto the Test Section 31
Figure 3.8 Steps in CFD Simulation 33
Figure 3.9 Description of models in WorkBench 34
Figure 3.10 Meshing of the panel 35
Figure 4.1 Convergence of 15° Inclination Angle Model 39
Figure 4.2 Velocity Contour for 10° Inclination Angle 41
Figure 4.3 Velocity Contour for 15° Inclination Angle 42
xii
Figure 4.4 Velocity Contour for 20° Inclination Angle 42
Figure 4.5 Flow Pattern of 10° Inclination Angle 44
Figure 4.6 Flow Pattern of 15° Inclination Angle 44
Figure 4.7 Flow Pattern of 20° Inclination Angle 45
Figure 4.8 Graph of Drag Force against Inclination Angle 47
Figure 4.9 Graph of Drag Coefficient against Inclination Angle 48
Figure 4.10 Graph of Lift Force against Inclination Angle 49
Figure 4.11 Graph of Lift Coefficient against Inclination Angle 50
xiii
LIST OF TABLE
LIST TITLE PAGE
Table 1.1 Annual Solar Radiation for Towns in Malaysia 5
Table 3.1 The Value of Properties set in CFD setup 36
Table 4.1 Parameter Condition 38
Table 4.2 Result for CFD with Inclination Angle 39
Table 4.3 Wind Tunnel Experimental Result 40
xiv
LIST OF ABBREVIATION
PV Photovoltaic
CFD Computational Fluid Dynamic
HVAC Heating, Ventilation and Air Conditioning
RE Reynold Number
RMS Root-mean-square
LES Large Eddy Simulation
NBCC National Building Code of Canada
RANS Reynold Average Navier Stoke Equation
RNG Re-Normalisation Group
KMK Kompleks Makmal Kejuruteraan
ASCE American Society of Civil Engineer
SR EN Asociatia de Standardizare din Romania
SIMPLE Semi-Implicit Method for Pressure Linked Equation
2D Two Dimensional
3D Three Dimensional
xv
NOMENCLATURE
δ = Boundary layer thickness (m)
V = Velocity (m/s)
ρ = Density (kg/m3)
γ = Azimuth angle (°)
Π = Dependent variable
L = Characteristic length based on shape (m)
P = Pressure (Pa)
CL = Lift Coefficient
CD = Drag Coefficient
FD = Drag Force (N)
FL = Lift Force (N)
FR = Summation of drag force and lift force (total force) (N)
v = Kinematic viscosity (m2/s)
𝜏𝑤 = Shear stress boundary layer
A = Planform area (m2)
θ = Momentum thickness of boundary layer
k = Turbulent kinetic energy
ε = Dissipation rate of k (eddy dissipation)
Aref = Reference area of a structure (m2)
Fw = Wind Force (N)
Cs, CD = Structure Coefficient (Romanian Standard)
ρ = Atmospheric Air Density (kg/m3)
µ = Air Viscosity (kg/ms)
Hz = Frequency
xvi
LIST OF APPENDIX
LIST TITLE PAGE
A1 GANTT CHART PSM 1 57
A2 GANTT CHART PSM 2 58
1
CHAPTER 1
INTRODUCTION
1.0 BACKGROUND
Solar energy is the most considerable and abundant energy source in the world
and emits approximately 1353W/m2 on to the surface. The world receives 170 trillion
kW of solar energy but in portion, 30% of this energy is reflected back to the space,
47% is transformed to heat energy, 23% is used for evaporation cycle, and 0.5% is used
in the kinetic energy of the wind, waves and photosynthesis of plants. Photovoltaic
system converts sunlight directly into electricity.
Solar photovoltaic system consists of cells which are the building block of the
system. Module or panels are made up of multiple cells and array typically made up
from multiple modules. Solar photovoltaic application can be found in spacecraft,
commercial or domestic uses. Photovoltaic system has two types which is stand alone
and grid connection. Wind is defined as air in moving motion. Any body that stop,
deflects or change the kinetic energy of wind into potential energy creating a force
called wind load. High velocity wind can be very destructive and dangerous thus wind
load studies on structural integrity of the solar panel are very important.
2
1.1 PROBLEM STATEMENT
The evaluation and understanding of wind load applied on solar photovoltaic
panels are crucial for design purpose as extreme wind event especially cyclone and
monsoon season give challenges in designing solar panel. Concerns about structure
strength of solar panel to withstand high wind loads has become a priority as
aerodynamic forces acting on solar panel can cause serious mechanical damage to the
structure which can lead to reduced efficiency. The consumer may subject to
unreasonable, costly maintenance and unnecessary replacement.
In the past years, varies of solar-related technologies in the market but number
of study exist regarding aerodynamic subject on solar panels especially Malaysia can be
considered miniscule. As stated by the Building Research Establishment Digest for
British Standard, “there is very little information and no authoritative guidance about
wind loads on roof based photovoltaic systems” [Blackmore 2004] .Lack of clear
guidelines on wind loading forces the engineers to do assumption of wind load
coefficient when designing solar panels using standard that were made for structures
like carport, fences, billboard and heating, ventilation and air conditioning (HVAC)
units. It resulted in poor safety and uneconomical design.
1.2 OBJECTIVE
I. To investigate the aerodynamic feature on ground mounted solar panel
system at different inclination angle.
II. To compare the wind load studies on solar panel between wind tunnel
and by computational fluid dynamics simulation.
3
1.3 SCOPE
The focus of this study is mainly about wind loading on solar PV panels at
different inclination angle. Investigation of wind flow, drag force, lift force and pressure
distribution will be determines and how the aerodynamics load affects the solar
photovoltaic panels. For experimental method, wind tunnel testing will be perform
using small scale models of panels with atmospheric boundary layer flow representing
open terrain condition with tilt angles of 10°,15° and 20°. For simulation case, CFD
ANSYS FLUENT will be employ to examine the fluid flow.
4
CHAPTER 2
LITERATURE REVIEW
2.0 BACKGROUND
This chapter is a summary of fluid flow concept and previous studies on wind
loading on solar panels. Malaysia’s wind conditions in the year of 2014 were introduced
in the first section. The fluid mechanics concept of boundary layer and their
characteristic also described. Wind tunnel testing and computational fluid dynamics are
briefly explained alongside the studies itself which is the wind effect on solar panels are
written in the last section of this chapter.
2.1 MALAYSIAN WEATHER CLIMATE
Malaysia is a blessed country located between 1° and 7° North Equator, with its
own characteristic of wind speed, cloud, rain distribution and humidity level. There is a
plentiful rainfall that happens due to the convection of air and thunderstorm can occur
nearly everyday. Malaysian temperature is high all year with the exception of wet season
and high altitude places. Conclusively, Malaysia, a tropical place experienced two seasons
only and that is wet and dry. However, places that located near the Equator are wet and
humid throughout the year depending on certain factor such as the distance from a place to
the ocean. The abundant rainfall and humidity means that the tropical climate is not the
hottest but still it receives considerable sunshine. Table 2.1 show the annual solar radiation
receives in major towns in Malaysia.
5
Table 2.1: Annual Solar Radiation for towns in Malaysia (http://www.seeforum.net/sustainableenergyandenvironment)
It has all these renewable energy resources in abundance, but most of these
renewable energies are still in introduction phase. In Malaysia, the climate conditions are
favorable for the development of solar energy due to the large source of solar radiation.
With the average daily temperature of 27.5°C, 2228 hours of sunlight per year with an
average of 6.1 hours of sunlight per day and range between 4.9 hours per day in November
and 7.4 hours per day in February [Rosli, 2010] .The solar radiation ranging from
6.5kWh/m2 in the months of January and drops lower to 6.0kWh/m2 in the months of
August. As a result, the solar radiation in Malaysia is high by world standards [Mohammad
et al, 2006].
6
Figure 2.1: Malaysia climate change graph for 2010
(http://www.climatetemp.info/Malaysia, 2010)
Figure 2.1 shows the graph of climate change in 2010. The main wind direction is
variable and the mean surface winds over peninsular Malaysia are generally mild, with
the highest mean daily wind speed of about 3.8 m/s measured at Mersing, and a highest
maximum wind speed ever recorded was 41.7 m/s at Kuching. Malaysia experienced
four monsoon seasons throughout the whole year.
• The southwest monsoon season happens between May to early June and ends in
September. The wind flow is generally southwesterly and light, below 15 knots
(7.71 m/s)
• The northeast monsoon season occurs in November until March. During this
season, steady easterly or northeasterly winds blows of 10 (5.14 m/s) to 20 knots
7
(10.28 m/s). The winds over the east coast of Peninsular Malaysia may reach 30
knots (15.42 m/s) or more.
However for the past few months in 2014, Malaysia has witnessed few violent wind
and small scale tornadoes in multiple places such as Pandamaran, Klang and Kedah.
Figure 2.2: Aftermath of Violent Wind in Pandamaran, Klang 21 October 2014
(http://www.bharian.com)