Analysis of Time Study

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Layout Time Study for Full Sleeve (chaps) Style -333-500244 before(11/11/13) and Style - RLCW1968135 after (29/11/13 ) Before After 1 Collar Run St Mark 15.5 13.07 Table H 1 1 1 1 2 Collar Run St 1 21.5 18.57 SNLS M 1 1 1 1 3 Collar Run St 2 32.3 15.11 SNLS M 1 1 1 1 4 Collar Edge CUT 9.5 10.36 SNEC M 1 1 1 1 5 Collar Turning 17.3 29.59 SNLS M 1 1 1 1 6 Collar Iron 27.8 18.6 Table H 1 1 1 1 7 Collar Top St 17.3 15.6 SNLS M 1 1 1 1 8 Neck Band Iron 15.3 18.1 Table H 1 1 1 1 9 Neck Band Hem/Notch 14.0 9.3 SNLS M 1 1 1 1 10 Collar & Neck Band Match 26.0 8.9 Table H 1 1 1 1 11 Collar Peak Ready 1 32.0 23.9 SNLS M 1 1 1 1 12 Collar Peak Ready 2 32.5 42.2 SNLS M 1 1 1 1 13 collar peak shape turn 14.0 10.4 Table H 1 1 1 1 14 Collar Finish Iron 18.5 19.3 Table H 1 1 1 1 15 Collar Edge Cut/notch 13.5 9.2 SNEC M 1 1 1 1 16 collar mark for att 15.8 11.3 Table H 1 1 1 1 OPERATIONS Cycle time /optr (sec) Optr in section Cycle time /optr (sec) No . Of MP Optr in section Helper in section No . Of MP Manpower used Before Manpower used After Machine Type Helper in section COLLAR SECTION 16 collar mark for att 15.8 11.3 Table H 1 1 1 1 Total 322.5 273.6 9.0 7.0 16.0 9.0 7.0 16.0 17 Sleev PNL open/Mark 11.5 16.1 Table H 1 1 1 1 18 Small Slv Plkt Att (2 side) 1 36.0 76.2 SNLS M 1 1 1 1 19 Small Slv Plkt Att (2 side) 2 30.5 27.1 SNLS M 1 1 1 1 20 Small Slv Plkt finish (2 side)1 37.0 24.0 SNLS M 1 1 1 1 21 Small Slv Plkt finish(2 side) 2 40.0 18.8 SNLS M 1 1 1 1 22 Big Sleev Plkt Mark(point) 14.8 16.8 Table H 1 1 1 1 23 Big Sleev Plkt Mark(shape) 17.5 30.3 Table H 1 1 1 1 24 Big Sleev Plkt Cut& trim 13.0 Table H 1 1 25 Big Sleev Plkt Iron (2 pcs) 1 45.8 23.3 Table H 1 1 1 1 26 Big Sleev Plkt Iron (2 pcs) 2 45.0 Table H 1 1 27 Big Slv Plkt Att & Finish (1side) 44.8 28.0 SNLS M 1 1 1 1 28 Big Slv Plkt Att & Finish (1side) 46.0 28.2 SNLS M 1 1 1 1 29 Big Slv Plkt Att & Finish (1side) 30.8 27.7 SNLS M 1 1 1 1 30 Big Slv Plkt Att & Finish (1side) 43.0 SNLS M 1 1 31 Trim Extra Sleev Plkt 16.8 22.9 Table H 1 1 1 1 Total 472.3 339.2 8.0 7.0 15.0 7.0 5.0 12.0 32 cuff hem (2 pcs) 1 19.3 31.2 SNLS M 1 1 1 1 33 cuff hem (2 pcs) 2 14.8 30.0 SNLS M 1 1 1 1 34 Cuff SET FOR RUN ST(1 pcs) 9.8 10.5 Table H 1 1 1 1 35 cuff run st (1 pcs) 9.8 6.0 SNLS M 1 1 1 1 36 cuff set & run st(1 pcs) 20.0 12.1 SNLS M 1 1 1 1 37 cuff edge cut(1 pcs) 7.0 4.8 SNEC M 1 1 1 1 38 cuff trim & turn 15.5 5.0 Table H 1 1 1 1 SLEEVE SECTION CUFF SECTION 38 cuff trim & turn 15.5 5.0 Table H 1 1 1 1 39 cuff iron 31.5 18.2 Table H 1 1 1 1 Total 127.5 117.8 5.0 3.0 8.0 5.0 3.0 8.0

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Analysis of time study

Transcript of Analysis of Time Study

Page 1: Analysis of Time Study

Layout Time Study for Full Sleeve (chaps)Style -333-500244 before(11/11/13) and Style - RLCW1968135 after (29/11/13 )

Before After

1 Collar Run St Mark 15.5 13.07 Table H 1 1 1 12 Collar Run St 1 21.5 18.57 SNLS M 1 1 1 13 Collar Run St 2 32.3 15.11 SNLS M 1 1 1 14 Collar Edge CUT 9.5 10.36 SNEC M 1 1 1 15 Collar Turning 17.3 29.59 SNLS M 1 1 1 16 Collar Iron 27.8 18.6 Table H 1 1 1 17 Collar Top St 17.3 15.6 SNLS M 1 1 1 18 Neck Band Iron 15.3 18.1 Table H 1 1 1 19 Neck Band Hem/Notch 14.0 9.3 SNLS M 1 1 1 1

10 Collar & Neck Band Match 26.0 8.9 Table H 1 1 1 111 Collar Peak Ready 1 32.0 23.9 SNLS M 1 1 1 112 Collar Peak Ready 2 32.5 42.2 SNLS M 1 1 1 113 collar peak shape turn 14.0 10.4 Table H 1 1 1 114 Collar Finish Iron 18.5 19.3 Table H 1 1 1 115 Collar Edge Cut/notch 13.5 9.2 SNEC M 1 1 1 116 collar mark for att 15.8 11.3 Table H 1 1 1 1

OPERATIONSCycletime/optr(sec)

Optr insection

Cycle time/optr (sec)

No .Of MP

Optr insection

Helperin

section

No .OfMP

Manpower used Before Manpower used After

Machine Type Helperin

section

COLLAR SECTION

16 collar mark for att 15.8 11.3 Table H 1 1 1 1Total 322.5 273.6 9.0 7.0 16.0 9.0 7.0 16.0

17 Sleev PNL open/Mark 11.5 16.1 Table H 1 1 1 118 Small Slv Plkt Att (2 side) 1 36.0 76.2 SNLS M 1 1 1 119 Small Slv Plkt Att (2 side) 2 30.5 27.1 SNLS M 1 1 1 120 Small Slv Plkt finish (2 side)1 37.0 24.0 SNLS M 1 1 1 121 Small Slv Plkt finish(2 side) 2 40.0 18.8 SNLS M 1 1 1 122 Big Sleev Plkt Mark(point) 14.8 16.8 Table H 1 1 1 123 Big Sleev Plkt Mark(shape) 17.5 30.3 Table H 1 1 1 124 Big Sleev Plkt Cut& trim 13.0 Table H 1 125 Big Sleev Plkt Iron (2 pcs) 1 45.8 23.3 Table H 1 1 1 126 Big Sleev Plkt Iron (2 pcs) 2 45.0 Table H 1 127 Big Slv Plkt Att & Finish (1side) 44.8 28.0 SNLS M 1 1 1 128 Big Slv Plkt Att & Finish (1side) 46.0 28.2 SNLS M 1 1 1 129 Big Slv Plkt Att & Finish (1side) 30.8 27.7 SNLS M 1 1 1 130 Big Slv Plkt Att & Finish (1side) 43.0 SNLS M 1 131 Trim Extra Sleev Plkt 16.8 22.9 Table H 1 1 1 1

Total 472.3 339.2 8.0 7.0 15.0 7.0 5.0 12.0

32 cuff hem (2 pcs) 1 19.3 31.2 SNLS M 1 1 1 133 cuff hem (2 pcs) 2 14.8 30.0 SNLS M 1 1 1 134 Cuff SET FOR RUN ST(1 pcs) 9.8 10.5 Table H 1 1 1 135 cuff run st (1 pcs) 9.8 6.0 SNLS M 1 1 1 136 cuff set & run st(1 pcs) 20.0 12.1 SNLS M 1 1 1 137 cuff edge cut(1 pcs) 7.0 4.8 SNEC M 1 1 1 138 cuff trim & turn 15.5 5.0 Table H 1 1 1 1

SLEEVE SECTION

CUFF SECTION

38 cuff trim & turn 15.5 5.0 Table H 1 1 1 139 cuff iron 31.5 18.2 Table H 1 1 1 1

Total 127.5 117.8 5.0 3.0 8.0 5.0 3.0 8.0

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40 Back Pleat 18.5 16.0 SNLS M 1 1 1 141 Yoke Attach 1 33.5 21.3 SNLS M 1 1 1 142 Yoke Attach 2 32.5 22.6 SNLS M 1 1 1 143 Yoke Top St 17.0 13.5 SNLS M 1 1 1 144 Yoke Top St 28.3 9.3 SNLS M 1 1 1 145 Label placement Mark 9.0 5.3 Table H 1 1 1 146 Label Att 1 27.3 23.6 SNLS M 1 1 1 147 Label Att 2 20.5 31.3 SNLS M 1 1 1 1

Total 186.5 142.9 7.0 1.0 8.0 7.0 1.0 8.0

48 Front Plkt edge cut 1 29.5 27.4 SNEC M 1 1 1 149 Front Plkt edge cut 2 25.5 20.3 SNEC M 1 1 1 150 Front plkt (Kansai ) 1 24.5 20.2 SNLS M 1 1 1 151 Front plkt (Kansai) 2 37.5 24.5 SNLS M 1 1 1 152 Front pnl Hem Fold 1 30.0 56.2 SNLS M 1 1 1 153 Front pnl Hem fold 2 25.3 14.5 SNLS M 1 1 1 1

Total 172.3 163.0 6.0 0.0 6.0 6.0 0.0 6.0

54 Front panel(setting) 15.5 15.0 Table H 1 1 1 155 Front Panel Trim 16.5 20.1 Table H 1 1 1 156 Front Back Match 11.0 15.0 Table H 1 1 1 157 F/B Att 1 45.5 37.4 SNLS M 1 1 1 158 F/B Att 2 37.0 28.9 SNLS M 1 1 1 159 F/B neck stay St 15.5 23.8 SNLS M 1 1 1 1

ASSEMBLY SECTION

BACK SECTION

FRONT SECTION

59 F/B neck stay St 15.5 23.8 SNLS M 1 1 1 160 F/B Top St 21.8 23.0 SNLS M 1 1 1 161 Collar match/notch 14.8 25.0 Table H 1 1 1 162 Collar attach 1 36.8 28.0 SNLS M 1 1 1 163 Collar attach 2 33.3 80.0 SNLS M 1 1 1 164 Collar Finish 1 51.5 28.7 SNLS M 1 1 1 165 Collar Finish 2 25.5 29.4 SNLS M 1 1 1 166 Sleeve Match/trim 13.0 12.0 SNLS M 1 1 1 167 Sleeve Attach (2 side ) 1 78.0 64.0 SNLS M 1 1 1 168 Sleeve Attach (2 side ) 2 69.8 60.0 SNLS M 1 1 1 169 Sleeve Attach (2 side ) 3 63.0 74.2 SNLS M 1 1 1 170 Sleeve Attach (2 side ) 4 79.8 74.3 SNLS M 1 1 1 171 Sleeve Top St (2 side ) 1 79.5 16.0 SNLS M 1 1 1 172 Sleeve Top St (2 side )2 32.0 18.8 SNLS M 1 1 1 173 Sleeve Top St (2 side )3 60.8 36.2 SNLS M 1 1 1 174 Side Seam Att (1 side ) 1 40.3 40.0 SNLS M 1 1 1 175 Side Seam Att (1 side ) 2 31.5 33.0 SNLS M 1 1 1 176 Side Seam Att (1 side ) 3 30.0 35.0 SNLS M 1 1 1 177 W/C Label att 16.8 12.3 SNLS M 1 1 1 178 Cuff Matching 12.3 24.8 Table H 1 1 1 179 Cuff tacking 12.0 18.1 SNLS M 1 1 1 180 side seam top st(2 side) 55.0 40.1 FOA M 1 1 1 181 side seam top st(1 side) 27.0 21.7 FOA M 1 1 1 182 side seam top st(1 side) 25.3 21.2 FOA M 1 1 1 183 sleeve pleat mark 1 19.3 24.8 Table H 1 1 1 184 sleeve pleat mark 2 54.8 Table H 1 184 sleeve pleat mark 2 54.8 Table H 1 185 slv pleat (2 side) 1 26.5 21.0 SNLS M 1 1 1 186 slv pleat (2 side) 2 25.8 SNLS M 1 1

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87 Cuff att (2 side) 1 43.3 35.2 SNLS M 1 1 1 188 Cuff att (2 side) 2 43.0 34.2 SNLS M 1 1 1 189 cuff att(2 side) 3 37.3 SNLS M 1 190 Cuff top st (2 side) 1 40.5 21.6 SNLS M 1 1 1 191 Cuff top st (2 side) 2 36.5 SNLS M 1 192 Bottom trim1 23.8 12.0 Table H 1 1 1 193 Bottom trim2 28.8 Table H 1 194 Bottom hem 42.8 53.1 SNLS M 1 1 1 195 Bottom hem 45.0 57.2 SNLS M 1 1 1 196 Bottom fold 19.0 SNLS M 1 1

Total 1517.3 1234.0 33.0 9.0 42.0 31.0 7.0 38.0All section Total 2798.3 2270.4 68.0 27.0 95.0 65.0 23.0 88.0