Analysis of Swept-sine Runs During Modal Identification(2004)

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    Mechanical Systems

    and

    Signal Processing

    www.elsevier.com/locate/jnlabr/ymssp

    Mechanical Systems and Signal Processing 18 (2004) 14211441

    Analysis of swept-sine runs during modal identification

    G. Gloth, M. Sinapius*

    Institute of Aeroelasticity, German Aerospace Center (DLR), Bunsenstr. 10, 37073 G.ottingen, Germany

    Received 27 February 2003; received in revised form 23 June 2003; accepted 24 June 2003

    Abstract

    Experimental modal analysis of large aerospace structures in Europe combine nowadays the benefits of

    the very reliable but time-consuming phase resonance method and the application of phase separation

    techniques evaluating frequency response functions (FRF). FRFs of a test structure can be determined by

    a variety of means. Applied excitation signal waveforms include harmonic signals like stepped-sine

    excitation, periodic signals like multi-sine excitation, transient signals like impulse and swept-sine

    excitation, and stochastic signals like random. The current article focuses on slow swept-sine excitation

    which is a good trade-off between magnitude of excitation level needed for large aircraft and testing time.

    However, recent ground vibration tests (GVTs) brought up that reliable modal data from swept-sine test

    runs depend on a proper data processing. The article elucidates the strategy of modal analysis based onswept-sine excitation. The standards for the application of slowly swept sinusoids defined by the

    international organisation for standardisation in ISO 7626 part 2 are critically reviewed. The theoretical

    background of swept-sine testing is expounded with particular emphasis to the transition through structural

    resonances. The effect of different standard procedures of data processing like tracking filter, fast Fourier

    transform (FFT), and data reduction via averaging are investigated with respect to their influence on the

    FRFs and modal parameters. Particular emphasis is given to FRF distortions evoked by unsuitable data

    processing. All data processing methods are investigated on a numerical example. Their practical usefulness

    is demonstrated on test data taken from a recent GVT on a large aircraft. The revision of ISO 7626 part 2 is

    suggested regarding the application of slow swept-sine excitation. Recommendations about the proper

    FRF estimation from slow swept-sine excitation are given in order to enable the optimisation on these

    applications for future modal survey tests of large aerospace structures.

    r 2003 Elsevier Ltd. All rights reserved.

    ARTICLE IN PRESS

    *Corresponding author.

    E-mail addresses: [email protected] (G. Gloth), [email protected] (M. Sinapius).

    0888-3270/$ - see front matter r 2003 Elsevier Ltd. All rights reserved.

    doi:10.1016/S0888-3270(03)00087-6

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    1. Introduction

    The European aircraft industry plans to extend their product offer towards high-capacity

    aircraft. The prototypes of these aircraft are dynamically characterised by a high modal density inthe very low frequency range. This requires a high effort on the part of the experimental modal

    analysis. On the other hand, the test time should be reduced to a minimum in order to reduce

    costs. A new test strategy was proposed, developed, and applied during the ground vibration tests

    (GVTs) of the recently built, new aircraft prototypes [1,2] in order to meet these requirements.

    An essential part of the improved test strategy is the combination of the classical phase

    resonance test method (sine dwell) with phase separation techniques which, in turn, are based on

    the evaluation of measured frequency response functions (FRFs). Several excitation types (see

    also [3]) were investigated with regard to their suitability for the modal identification of large

    aircraft during a research GVT in 1999 [2]. The slow swept-sine excitation emerged from the

    investigation as the most promising excitation signal. The tests also revealed that reliable FRFsdepend on the proper signal processing of the measured data.

    In 1986, the international organisation for standardisation published guidelines with ISO 7626

    part 2[4] for the application of slowly swept sinusoids. They are referred to in the standard issue

    on modal testing [5], where the recommendation is given to check that progress through the

    frequency range is sufficiently slow to check that the steady-state response conditions are attained

    before measurements are made. If an excessive sweep rate is used, then distortionsof the FRF plot

    are introduced, ....

    This article investigates the source of these so-called FRF distortions. The standards on swept-

    sine excitation are reviewed and the theoretical background of sweep excitation is given.

    Furthermore, the methods of the correct estimation of FRFs are elucidated and compared with

    those that produce FRF distortions. The energy of swept-sine waveforms is investigated and theeffect of swept-sine excitation on the FRF is studied using a single degree-of-freedom (sdof)

    system. Finally, experimental data acquired during the vibration tests of large aerospace

    structures are presented.

    2. Review of the standards

    The standard for the experimental determination of mobility is defined in the International

    Standard ISO-7626[4]which was published in its first issue in 1986. Mobility is defined there as anFRF which is a phasor of the motion (acceleration, velocity, or displacement) at a structural point

    due to a unit force excitation. The FRF is exclusively determined by the dynamics of the structure

    which, in turn, are usually described by modal parameters. This implies linearity.

    FRFs can be determined very well experimentally. Several waveforms are available to excite the

    required structural motion. The most common types are harmonic excitation like discretely

    stepped sine, periodic excitation like multi-sine, transient excitation like sinusoidal sweeps or

    impact, and random excitation. They differ vastly in their spectral energy contents and test

    duration. The best compromise between high energy input and short test duration for large

    aerospace structures is the sinusoidal sweep.

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    Sinusoidal sweeps are known as linear sweeps and logarithmic sweeps depending on their rule

    on the change of frequencies (see Section 3). ISO-7626 sets the following standards and

    recommendations for sinusoidal sweeps:

    1. Any excitation waveform, the spectrum of which covers the frequency range of interest, can be

    used provided that the excitation and response signals are processed properly. (In the ISO-

    7626 section about Excitation.)

    2. The frequency response function shall be computed using only those components of the

    response and excitation signals corresponding to the excitation frequency. (In the ISO-7626

    section about Processing.)

    3. The sweep rate shall be chosen so that, in the frequency range within 710% of a resonance

    frequency, the measured magnitude of the motion response of the structure is within 5% of the

    true value. (In the ISO-7626 section about Control of excitation.)

    Additionally, the standard points out, that tracking filters which are narrowband pass-band

    filters are traditionally used for the data processing. The requirement on sweep velocity printed in

    the standard is based on the assumption that a quasi-steady state response of the structure should

    be achieved, i.e. the sweep must not be too fast. Recommended maximum sweep rates are given in

    the standard. The maximum rate amax for linearly swept-sine excitation is recommended as

    follows:

    amaxo54f2rQ2

    ; given in Hz=min; 1

    wherefr is the estimated resonance frequency and Q the dynamic amplification in the resonance

    frequency. For logarithmically swept-sine excitation the maximum rate is recommended asfollows:

    Smaxo77:6fr

    Q2 ; given in oct=min: 2

    The recommended sweep velocities are illustrated in Fig. 1. The frequency range plotted in the

    figures covers the typical range of interest for large aircraft, i.e. from 1.0 to 20 Hz : The dampingvalues introduced in the figures are typical for large aerospace structures (z 0:33.0%). They are

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    0

    10

    20

    0

    2

    40

    2

    4

    6

    fr[Hz]

    min=0.0028 oct/min

    D [%]

    S[oct/min]

    0

    10

    20

    0

    2

    40

    50

    100

    fr[Hz]

    min=0.0019 Hz/min

    D [%]

    a[Hz/min]

    0.5 oct/min

    5 Hz/min

    Fig. 1. Recommended maximum sweep rates (left: logarithmic; right: linear).

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    related to the factor Q by

    Q 1=2 z: 3

    Feasible minimum sweep rates, i.e. acceptable rates from a practical point of view, are includedas lines in the figures. For example, the recommended sweep rate for a logarithmic sweep for a

    structure with its lowest resonance at 1 Hz and with a modal damping of 0.3% is 0 :0028 oct=min:Under these conditions, a typical sweep of 0.516 Hz; i.e. 5 octaves, will take (according toEq. (2)) 1785 min (nearly 30 h). This impressively demonstrates the inappropriateness of these

    recommendations for large test structures having low eigenfrequencies and low damping values.

    The recommended maximum sweep rates are referred to in ISO-7626 from [6]. The cited article

    originates from 1966, i.e. 37 years ago. In those early days, the author tried to estimate the FRF

    by evaluating the root-mean-square response amplitude; consequently, disregarding the correct

    correspondence between the excitation frequency and response frequency. The author

    investigated under which circumstances the assumption of a steady-state condition during

    swept-sine excitation is acceptable.

    The estimation of maximum acceptable sweep rates was based on three steps:

    1. The duration Dt of a logarithmic sweep in the vicinity of the resonance fr is simplified

    from Eq. (15) by using the relation between resonance amplification Q and the half-power

    bandwidthDf:

    Dt60 lnfr Df=2=fr Df=2

    Sln2 4

    which can be simplified using the relation for the half-power bandwidth:

    Df fr=

    Q:

    5

    Further simplification assuming small damping values leads to

    Dt 60

    SQ ln2: 6

    2. The initial time period for reaching the steady-state condition of a lightly damped, sdof system

    which is excited harmonically in its resonance or 2pfr by a unity force can be derived from

    the solution of the equation of motion (Eq. (23)) [7]:

    ut #ue2zort cosortj Q sinort 7

    which, with the initial conditions ut 0 0 and ut 0 0; becomes

    ut Q1e2zort sinort: 8

    The expression 1e2zort in Eq. (8) determines the extent to which the steady-state

    condition is achieved for a system excited from rest. It must be noted here that this assumption

    is not valid during swept-sine excitation where the structure is continuously in motion.

    3. The sweep time from the half-power point to the resonance Dt=2 should exceed the timerequired to reach a certain degree of the steady-state condition 0oko1:0:

    1e2zortXk: 9

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    These three steps finally yield an expression for the maximum sweep rate Smax by combining

    Eqs. (6) and (9):

    Smax 60p

    ln2 ln1k

    fr

    Q2: 10

    For a minimum 95% steady-state condition in amplitude k 0:95 Eq. (10) yieldsSmaxp90:7fr=Q

    2; given in octaves per minute. Bozich [6] makes a similar estimation and givesthe recommendation of a maximum sweep rate ofSmaxp43:3fr=Q

    2:It must be emphasised at this point that limits for sweep rates are only necessary if the FRFs are

    derived from evaluating the root-mean-square response amplitude. This will be worked out in the

    next sections.

    3. Theoretical background

    The effect of swept-sine excitation on the identification of the FRFs can be best studied in a

    sdof system. Its dynamic behaviour can be described in general by the FRF of the system:

    Ho Uo

    Po; 11

    where Uo and Po are the spectra of the response and excitation, respectively. The FRF is

    exclusively determined by the dynamics of the structure.

    3.1. Sweep excitation waveforms

    The excitation force can be written for all kinds of sinusoidal excitation such as

    pt #pt sin jt; jt ot: 12

    Two types of sweeps are well known. Firstly, the linear sweep

    ot osat; aoe os

    T 13

    between the start frequencyosand the end frequencyoewithin the time periodTis applied which

    leads to a time-dependent excitation force of

    pt #pt sin a

    2t2 ost b

    : 14

    Secondly, the exponential (or logarithmic) sweep is very common. Its change in frequency isdefined by

    ot os2St=60; 15

    where os is the start frequency and S the sweep rate given in octaves per minute. Combining

    Eqs. (12) and (15) yields the force function for the logarithmic sweep:

    pt #pt sin 60os

    Sln22St=60 1 b

    : 16

    In this case, the instantaneous sweep rate depends on the frequency.

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    3.2. Spectral energy of swept-sine excitation

    The spectral energy of swept-sine excitation within its start and end frequencies is determined

    by two parameters. Firstly, the spectral distribution of the excitation energy is directly related tothe excitation amplitude. This enables the spectral control of the excitation energy by arbitrarily

    setting the excitation amplitude #pt(Eq. (12)). Secondly, the spectral distribution of the excitation

    energy is determined by the sweep rate.

    An analytical expression can be found for the normalised Fourier spectrum (NFS) of the

    excitation signal of a swept-sine run in the case of a linear sweep[8]. An infinite swept-sine run has

    to be considered in order to be able to solve the corresponding Fourier integrals which finally

    yields

    NFSlino 1 i

    4 ffiffiffiffiffiffi1

    par wV3 iwV1 i1sgn aeio2=2a

    #p; 17whereV1 and V3 are complex functions ofo;

    V1 1i

    2ffiffiffi

    ap o; V3 1 i

    2ffiffiffi

    ap o 18

    andwzis the complex error function. Ifa > 0 (sweep with increasing frequency), the oscillatorycharacteristic introduced by the error functions vanishes with increasing o: Ignoring theseoscillations by dropping the error functions leads to

    NFSlino 1 i

    4

    ffiffiffiffiffiffi1

    pa

    r eio

    2=2a#p 19

    and the absolute value of the NFSis simply

    jNFSlinoj

    ffiffiffiffiffiffiffiffi1

    2pa

    r #p: 20

    Fig. 2shows a comparison between the exact solution for an infinite sweep, the approximate

    analytical solution, and the Fourier transform of a finite sweep. The oscillations at the start and

    end frequencies are caused by the immediate start and end of the sweep which is equivalent to the

    effect of a rectangular time window. Obviously, the approximation (Eq. (20)) provides the level of

    the normalised spectrum. It does not depend on the length of the sweep: finite and infinite sweep

    result in the same level of the spectrum.

    No means have been found yet to analytically solve the Fourier integral in the case of alogarithmic sweep. But the final result of the linear sweep given in Eq. (20) can easily be extended

    for the logarithmic case. The sweep rate can be considered constant for each time increment in the

    Fourier integral that leads to the absolute value of the NFS given in Eq. (20). This value does not

    depend on the length of the interval and thus can also be used for an infinitesimal short time

    interval. Therefore, the sweep rate which is constant for the linear sweep depends on o in the case

    of a logarithmic sweep:

    a-ao Sln 2

    60 o: 21

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    As a result, the NFS for a logarithmic sweep is given by substituting Eq. (21) into Eq. (20):

    jNFSlogoj

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi1

    2pao

    s #p

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi60

    2pSln 2

    r ffiffiffiffi1

    o

    r #p: 22

    Fig. 3shows the NFS of logarithmic sweeps for three different (logarithmic) sweep rates. The

    faster the sweep, the lower the spectral energy.

    It can be summarised as a conclusion from the energy considerations that the sweep rate is a

    parameter which is able to control the excitation level as well as the force amplitude. This enables

    the optimisation of excitation amplitude and testing time.

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    0 1 2 3 4 5 6 70

    2

    4

    6

    8

    [1/s]

    nfs[N/Hz]

    Analytical solutionFourier transformApproximate solution

    Fig. 2. Normalised Fourier spectra of a linear sweep.

    0 2 4 6 8 100

    10

    20

    30

    40

    50

    60

    70

    [1/s]

    nfs[N/Hz]

    Sweep rate SApproximate solutionSweep rate 0.5 SApproximate solutionSweep rate 2 SApproximate solution

    Fig. 3. Normalised Fourier spectra of a logarithmic sweep.

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    3.3. Transition through resonance

    3.3.1. Phenomenology

    During a swept-sine excitation, all resonances of the structure in the covered frequencyrange are passed with a certain sweep velocity. As a result, the maximum response for a resonance

    is lower than the maximum response expected for a harmonic excitation with the correspond-

    ing resonance frequency. Furthermore, there is a time delay for the maximum which thus

    is not reached when the excitation frequency ft equals the resonance frequency fr; but a littlebit later instead when the excitation frequency is already higher than fr: Free vibrations ofthe structure are excited in the process (with frequency ffree fr) in addition to the forced

    vibrations (with the swept-sine excitation frequency ft) and lead to a modulation of the response

    signal.

    Fig. 5 shows the response signal evoked by a linear sweep. The time axis is substituted by

    the corresponding excitation frequency that is normalised with the resonance frequency ofthe mode. The delay of the maximum response which would correspond to fEfr in the case

    of a harmonic excitation and the modulation of the signal can be observed. Fig. 4demonstrates

    the effect of the sweep rate on the maximum response using the laboratory beam structure. It

    shows six different runs in which the same frequency range was covered in different time

    periods ranging from 6 to 90 s with a constant sweep rate. The same force amplitude was

    applied in each run. Nevertheless, the maximum responses differ by more than a factor of

    two.

    3.3.2. Analytical solution for the linear sweep

    The equation of motion for a sdof system can be written as

    .u2zor uo2r u

    pt

    m ; 23

    where z defines the damping, or is the eigenfrequency of the system. Eq. (23) can be solved

    analytically in the case of a linear sweep if a constant force amplitude is applied (Eq. (14)).

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    0 10 20 30 40 50 60

    -3

    -2

    -1

    0

    1

    2

    3

    t [s]

    u(t)[g]

    ..

    Fig. 4. Effect of different sweep rates on the response of a structure.

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    The solution can be displayed in a format which resembles the solution of the stationary

    case[9]:

    ut #p

    mjQtjsinjt bt: 24

    The dynamic amplification Q is a constant in the case of harmonic excitation. However, for

    transient processes Qt is time-dependent:

    Qt jQtjeibt: 25

    In the case of a linear sweep excitation, Qt can be expressed in the following way:

    Qt Bwv1 wv2 C1ev2

    1 C2ev2

    2; 26

    where

    wv ev2

    1 2iffiffiffi

    pp Z v

    0ez

    2

    dz" #

    27

    is the complex error function and

    v1=2t 1 i

    2ffiffiffi

    ap atos izor7ior ffiffiffiffiffiffiffiffiffiffiffiffiffi1z2q

    28

    are complex-valued linear functions of time. B is a complex constant which depends on the

    eigenfrequency, the sweep rate a; and the damping z:

    Bi 1

    4 ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffio2rp

    a1 z

    2

    s : 29

    The exact solution given in Eq. (26) consists of four different terms of importance for the

    behaviour of the solution close to the resonance frequency. The terms C1ev2

    1C2ev2

    2 describe

    free vibrations which only influence the initial part of the sweep and which are usually damped out

    when arriving at resonance. A more sophisticated discussion, given in [10], is required to estimate

    that wv25wv1: Thus,

    QtEBwv1: 30

    The approximate analytical solution is compared with the exact solution in Fig. 5. The exact

    solution was achieved by time integration of the equation of motion. The approximation is very

    good near resonance. For comparison, the FRF is also given in the figure.

    4. FRF estimation

    The effect of swept-sine excitation on the FRF by means of different estimation methods is

    investigated in this section. A typical corner case for large aerospace structures is taken as a

    numerical example. The sdof system and its excitation is determined by

    * eigenfrequency:fr 1 Hz* damping: z 1% andz 2%

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    * logarithmic sweep* different sweep rates: S 0:252 oct=min* frequency range of excitation: f 0:71:4 Hz

    4.1. Co-quad analyser, tracking filter, Hilbert transform

    Co-quad analysers (also called vectormeters) evaluate the time-domain responses by relating

    the instantaneous amplitudes in phase to the applied forces which yield real and imaginary parts

    of the amplitude. The response utdue to a sinusoidal excitation is given in Eq. (24) in a general

    form which can be rewritten as

    ut R #utcos jt I #ut sin jt: 31

    The real part R #utand imaginary part I #utof the response can be deduced from the response

    multiplied with sinusoidal references which yields

    ut sin jt 12I #ut 1

    2I #ut sin 2jt 1

    2R #ut cos 2jt; 32a

    ut cos jt 12 R #ut 12R #utcos 2jt 12I #ut sin 2jt: 32b

    The application of a low-pass filter which eliminates the second and third addend in Eq. (32)

    directly yields the real and imaginary parts of the responses #ut and the applied forces #pt;

    respectively. These complex envelopes are then assigned to the instantaneous frequency byapplication of Eq. (13) or Eq. (15). By this means they are used as an estimation *Uo and *Pofor the spectra of the forcePoand responsesUoimplying that the structure responded mono-

    frequently with the instantaneous frequency of excitation. The FRF can finally be estimated by

    HoER *Uo jI *Uo

    R *Po jI *Po: 33

    Eq. (33) can be extended for multiple input to

    HoE *Uo *Po1 34

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    0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3

    -10

    0

    10

    20

    (t)/R

    [-]

    q(t)[-]

    integration in time domainAnalytical solutionFrequency response function

    Fig. 5. Time-domain integration and approximate analytical solution (a 0:002o2

    r

    ; z 0:02).

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    which requires the application ofnx linear-independent force vectors for nx simultaneous inputs.

    The linear independence can be checked by the condition criterion cHo of Hadamard of the

    matrix %Po built by nx different sweeps:

    cHo det %PoQnx

    n1

    ffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiPnxl1

    %Pnlo %P

    nloq

    : 35

    The procedure using co-quad analysers is valid only as long as the assignment of the complex

    envelopes to the instantaneous frequency can be used as an approximation for the spectra Uo

    and Po: This is acceptable only in very special cases.Tracking filters work on a similar principle which again implies that the structure responds

    mono-frequently with the instantaneous frequency of excitation.

    The Hilbert transform ofut;

    Hut 1

    p

    Z N

    N

    ut

    ttdt 36

    can also be used to evaluate the envelope of the time-dependent functions ft andut [11]. The

    amplitude of FRFs can be derived from the envelopes after transforming the time axis into the

    frequency domain by means of Eq. (13) or Eq. (15). This procedure is affected by the same

    constraints as the previous methods.

    The FRF estimation by means of vectormeters, tracking filters, or Hilbert transform leads to a

    distortion of the identified FRF. This is depicted in Fig. 6 for a damping value ofz 2% and

    different sweep velocities. In the figure, the absolute values of the FRFs are shown in the graph on

    the left. The real and imaginary parts are depicted in the waterfall plot on the right. Even for avery slow sweep of 0:1 oct=min; which hardly makes sense from a technical point of view, thedistortion still is considerable. It leads to a shift of the eigenfrequency and a lower peak value

    which results in a higher damping value identified in modal analysis.

    The amount of distortion depends on the damping of the structure. A smaller damping leads to

    a more pronounced distortion of the estimated FRF. Finally, the recommendation of the ISO

    standard is investigated for a sweep velocity of 0:5 oct=min which leads from Eq. (2) to a

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    0.9 1 1.1 1.2 1.30

    0.1

    0.2

    0.3

    0.4

    0.50.6

    f [Hz]

    Hexact

    S = 0.25 oct/min

    S = 2 oct/minS 0.9 1 1.1 1.2 1.3

    0

    2-0.5

    0

    0.5

    f [Hz]

    0.9 1 1.1 1.2 1.3 2-1

    -0.5

    0

    0.5

    S

    f [Hz]

    Himag

    Hreal

    S

    Fig. 6. Sweep evaluation by means of vectormeters.

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    minimum recommended frequency of 4 Hz for a damping ofz 2%: Fig. 7 illustrates that theestimated FRF is still distorted mainly in the frequency range near the eigenfrequency. Moreover,

    the shift of the FRF depends on whether the sweep is moving upwards or downwards.

    These examples illustrate that FRF estimation by means of vectormeters, tracking filters and

    Hilbert transform is not recommendable for swept-sine excitation.

    4.2. Fourier transform

    A straightforward FRF calculation method is the Fourier transform:

    Uo 1

    2p

    Z N

    N

    uteiot dt; Po 1

    2p

    Z N

    N

    pteiot dt 37

    of the responses ut and forces pt; respectively. The FRF can then be directly calculated fromEq. (11). In practical application, the measured responses and forces are discrete but non-periodic

    sequences in time. Thus, the Fourier transform usually is performed as discrete Fourier transform

    (DFT)[12]. The main disadvantage of this procedure arises from the high number of samples nsrequired for the acquisition of a slow sweep which, for a linear sweep (Eq. (13)), amounts to

    ns Tuomax

    p

    38

    where uX1 is a factor of oversampling recommended for a better amplitude resolution. For a

    logarithmic sweep (Eq. (15)), the number of samples is

    ns 60uomaxlnomax=omin

    2p ln2S : 39

    For example, a typical sweep from 2 to 32 Hz with a rate of 0 :5 oct=min produces 122 880samples, assuming that an oversampling of u 4 is applied. In most practical cases, the fast

    Fourier transforms (FFTs) are not applicable since the number of samples is not a power of two.

    Of course, a number of samples being a power of two may be obtained by zero padding of the

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    3 3.5 4 4.5 50

    0.02

    0.04

    f [Hz]

    |H|

    3 3.5 4 4.5 5

    -2

    0

    2

    f [Hz]

    angle

    Hexact

    Fig. 7. Sweep evaluation by means of vectormeters f 4 Hz; S 0:5 oct=min:

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    measured time sequences. However, this may lead to even larger FFT sizes for long sweep runs.Moreover, the high number of samples, which is not necessary for the resolution of the FRF in the

    frequency domain, can lead to noisy FRF spoiling the subsequent modal analysis.

    The FRF estimation based on the Fourier transform yields FRFs which do not differ from the

    exact solution as shown inFig. 8.

    The measurement time for the sweep response decreases for a higher sweep rate which, in turn,

    yields a lower frequency resolution for the chosen parameters. This can be improved by acquiring

    longer time sequences which may include the decay after the end of the swept-sine excitation. For

    long sweep runs up to high frequencies it becomes more and more difficult to achieve a number of

    samples without zero padding, which is a power of two as required for the FFT. A data reduction

    is helpful in this case to avoid the time-consuming DFT and to smooth the FRFs.

    4.3. Data reduction via averaging

    Data reduction in the frequency domain is possible by partitioning the time series, transforming

    these partitioned time blocks, and averaging them. In order to minimise leakage due to the non-

    periodic time sequences, weighting of the time sequences with suitable time windows like the

    Hanning window is very common. This, in turn, requires an appropriate overlapping of the time

    sequences in order to avoid a loss of information. Two alternative ways of averaging are possible.

    4.3.1. Cross-power spectra evaluation

    The averaging of power spectra (XPOW) is a very common procedure. Expanding Eq. (11) bythe conjugate complex of the Fourier transformed time sequence of the force pt; yields in thecase of multiple responses an expression for the FRFs:

    fHog f %Supog

    %Sppo; 40

    wheref %Supog are the averaged cross-power spectra

    f %Supog 1

    N

    XNl1

    fSupogl 1

    N

    XNl1

    fUogPol 41a

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    0.9 1 1.1 1.2 1.30

    0.1

    0.2

    0.3

    0.40.5

    0.6

    f [Hz]

    |H|

    0.9 1 1.1 1.2 1.3 1.4

    0

    2-0.5

    0

    0.5

    S

    f[Hz]

    0.9 1 1.1 1.2 1.3 1.4

    0

    2-1

    -0.5

    0

    0.5

    f[Hz]

    Hreal

    Himag

    S

    Fig. 8. Sweep evaluation by means of FFT.

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    and %Sppo is the averaged auto-power spectrum of the input force:

    %Sppo 1

    N

    XNl1

    fSppogl 1

    N

    XNl1

    PoPol: 41b

    In the case of multiple input, the matrix of FRFs can be calculated from

    Ho %Supo %Sppo1 42

    which requires the averaging of the responses ofnxindependent force patterns for nxsimultaneous

    inputs.The effect of data reduction by means of the cross-power spectra averaging is investigated in

    Fig. 9. A data reduction by a factor of two is utilised for the investigation which yields different

    length of time partitions for each sweep velocity.Fig. 9reveals a bad effect of the data reduction

    on the identification of FRFs. The reduction yields an additional damping, which is listed in

    Table 1. In this case, the FRF distortion is caused by the truncation of the decay of the resonance.

    This is illustrated inFig. 10which shows the sweep response and the pure decay on the left. On the

    right, the estimated FRFs which are derived from this response are plotted for different reduction

    grades expressed by means of the time Tof the time partition. The related length of the time

    frames of data evaluation are added in the figure. Additionally, the remaining decay amplitude is

    given in percentage for each curve calculated by

    Adecay e2pfrzT 43

    which indicates the dependency of the truncation effect on the eigenfrequency and the

    modal damping. The latter effect is evaluated from the FRFs and is listed in Table 1. It is

    considerable even for a small truncation of the decay part of the response. The truncation error

    for the damping is lower than 5% for time windows where the remaining decay amplitude Adecayis

    lower than 0.001%. This leads to the following recommendations to avoid severe truncation

    effects:

    1. The time partitions should be as large as possible.

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    0.9 1 1.1 1.2 1.30

    0.1

    0.2

    0.3

    0.40.5

    0.6

    f [Hz]

    |H|

    Hexact

    S=0.25 oct/min

    S=2 oct/min

    S

    0.9 1 1.1 1.2 1.3

    0

    2-0.5

    0

    0.5

    S

    f [Hz]

    Hreal

    0.9 1 1.1 1.2 1.3

    0

    2-1

    -0.5

    0

    0.5

    S

    f [Hz]

    Himag

    Fig. 9. Sweep evaluation by means of cross-power spectra average.

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    2. The minimum length of the time frame should satisfy the condition

    Tmin > 2

    frz: 44

    Eq. (44) contains the unknown parameters fr and z of the lowest resonance which have to be

    estimated for the initial step of the data reduction. If the modal analysis of the FRFs yields

    parameters that violate Eq. (44), the FRF estimation has to be repeated with a larger time frame

    for the response partition. However, there is no way to secure the applicability of a time window

    because the identified dampingthat may be estimated larger than the actual valuecould fulfil

    Eq. (44) whereas the true damping value would not. It should be noted that the fulfilment ofEq. (44) yields only 4 points in the half-power bandwidth of the resonance which is not very much

    for a reliable modal analysis.

    4.3.2. Peak reference hold evaluation

    An alternative is the utilisation of the peak reference hold(PRH) averaging technique which is

    defined by

    %Uol %Uol if jUREFoljpj %UREFolj;

    Uol if jUREFolj> j %UREFolj:

    ( 45

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    Table 1

    Damping valuesvarying reduction grades

    Reduction grade PRH XPOW

    Exact solution 1.00%

    T180 s 1.05% 1.03%

    T90 s 1.35% 1.28%

    T45 s 1.95% 1.60%

    T22:5 s 3.55% 3.00%

    0 50 100 150

    -1

    0

    1

    t [s]

    u

    0 50 100 150-1

    0

    1

    t [s]

    u

    0.9 1 1.1 1.2 1.3 1.40

    0.2

    0.4

    0.6

    0.8

    1

    1.2

    f [Hz]

    |H|

    Hexact

    Heval

    : T=180 s; Adecay

    = 0.0012 %

    Heval: T=90 s; Adecay= 0.35 %

    Heval

    : T=45 s; Adecay

    = 5.9 %

    Heval

    : T= 22.5 s; Adecay

    = 24.3 %

    Fig. 10. The effect of different reduction grades.

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    PRH averaging is applied on time partitions and yields spectra %Uoand %Powhich can be used

    for the FRF estimation (Eq. (11)).

    Independent force patterns are required for multiple inputs. The linear independence can be

    checked by the condition criterion that is defined in Eq. (35).Data reduction via PRH averaging leads to similar drawbacks like the cross-power spectra

    averaging if the decays of resonances are truncated (see Table 1) [13]. Consequently, the same

    recommendations are valid as those given for the FRF evaluation based on XPOW averaging.

    4.4. Data reduction via reduced Fourier transform

    An alternative to averaging is the performance of the Fourier transform for selected frequencies

    for which the FRF is required. In practice, a maximum acceptable frequency resolution Df is

    selected and the DFT is evaluated for all multiples of this Df:If the following resolution is chosen:

    Df 12sDt

    ; 46

    where Dtis the sampling rate of the sweep ofns samples, the reduced DFT (RDFT) can simply be

    performed by means of a sum of FFTs:

    UjDf 2

    ns

    Xns=2sm0

    X2s1n0

    um2s nDtei2pjDfnDt 47

    which significantly reduces the calculation effort.

    A second way of a reduced Fourier transform is the evaluation of the Fourier integral at

    discrete frequencies with a resolution which depends on the number of spectral lines Nwithin the

    half-power bandwidth of all resonances being passed during the sweep. The frequency resolutionis determined by the increment

    Df 2zf=N 48

    which results in a reduction to nf spectral lines:

    nf lnoe=os

    ln12z=N 49

    within the start frequencyos and the end frequency oe of a sweep run. This reduced DFT results

    in an unequally spaced frequencies for the FRF evaluation. This method is referred to as LDFT.

    Table 2compares the calculation effort and the amount of data reduction for the different data

    reduction methods. The example is based on a typical sweep from 2 to 32 Hz ; acquired with131 072 samples. A data reduction to 2048 spectral lines is chosen for the RDFT, the LDFT is

    based on a damping assumption of 1% combined with 5 data points within the half-power

    bandwidth of all resonances.

    5. Experimental results of large aircraft

    Typical swept-sine test data acquired during the GVT of a four-engine aircraft are presented

    here in order to investigate the effect of the different evaluation methods on real test data. The

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    aircraft is dynamically characterised by a high modal density E4 modes=Hz in the low-frequency range. A photo of a typical GVT test set-up is shown inFig. 11.

    The sweep test run investigated here is defined by the following parameters:

    * frequency band from 0.5 to 32 Hz* logarithmic sweep, velocity 0:5 oct=min* constant force amplitude* total length 947 s; 75 776 samples* two simultaneous shakers, symmetric and antisymmetric excitation

    One FRF calculated by different methods is presented here, and some identified modal

    parameters are compared. The FRFs are scaled with the values of the fundamental mode.

    ARTICLE IN PRESS

    Fig. 11. GVT set-up of a four engine aircraft.

    Table 2

    Calculation effort for different Fourier transformation methods

    Example

    Method Number of operations Number of operations Spectral lines

    DFT n2s 17 179 869 184 65 536

    FFT nslog2ns 2 228 224 65 536

    RDFT nslog2nf 1 572 864 2048

    LDFT lnoe=os=ln12z=N 136 414 513 1040

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    The FRF derived from the FFT of the time sequence without any data reduction is shown in

    Fig. 12. The plot reveals a noisy FRF which makes a modal analysis difficult, especially in the

    higher frequency range. The mode indicator function (shown in the right ofFig. 12for the low-

    frequency part of the sweep), which is calculated from the driving point FRFs, emphasises this

    experience. The modal parameters derived from the FRFs differ from the results of the

    appropriated mode measured by means of the phase resonance method only slightly by 0.4% for

    the fundamental eigenfrequency, by 6.9% in the related modal damping, and by 3:7% in thegeneralised mass.

    Averaging is a standard procedure for noise reduction and, moreover, to reduce the amount ofdata. A data reduction by means of PRH averaging is shown in Fig. 13for different grades of

    reductionR: Obviously, the FRFs are smoother than those calculated from the complete FFT.A global comparison of the different reduction grades (Fig. 13, left side) shows no significant

    differences. However, truncation errors can be discovered in the low-frequency range which is

    depicted on the right part ofFig. 13.

    The FRFs estimated by using four different reduction grades are modally evaluated. The results

    are displayed inTable 3. A high data reduction to 2.7% of the total length of the sweep leads to

    a small error in the eigenfrequency, but to a considerable error in the modal damping. The

    generalised mass is nearly unaffected by the truncation. The effects decrease for the second mode.

    ARTICLE IN PRESS

    5 10 15 20 250

    0.5

    1

    1.5

    2

    2.5

    3

    f

    |H|

    2 4 6 8 10 12 140

    200

    400

    600

    800

    1000

    f [Hz]

    MIF

    Fig. 12. FRF based on FFT.

    5 10 15 20 250

    0.5

    1

    1.5

    2

    2.5

    3

    f

    |H|

    2.7 % (high)5.4 %10.8 %21.6 % (low)

    0.5 1 1.5 2 2.5 30

    0.2

    0.4

    0.6

    0.8

    1

    f

    |H|

    2.7 % (high)5.4 %10.8 %21.6 % (low)

    Fig. 13. FRFs based on PRH average.

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    The deviation shown inTable 3is related to the modal parameters extracted from the complete

    FFT of the responses.

    Data reduction by means of cross-power spectra averaging is shown inFig. 14for four different

    grades of reduction. Again, truncation errors can be discovered in the low-frequency range.The FRFs estimated by using four different reduction grades are modally evaluated. The results

    are listed inTable 3. A considerable data reduction to 2.7% of the total length of the sweep run

    leads to correct eigenfrequencies, but also to a significant error in the modal damping. The

    generalised mass again is nearly unaffected by the truncation. The effects decrease for higher

    frequencies, e.g. for the second mode. The deviations shown in Table 3are related to the modal

    parameters extracted from the complete FFT of the responses.

    A data reduction by means of RDFT is shown inFig. 15for three different reduction grades.

    No significant differences are visible although the FRFs are more noisy than those derived from

    averaging especially in the high-frequency range. The detail of the FRF in the low-frequency

    ARTICLE IN PRESS

    Table 3

    Influence of data reduction on the modal parameters in percentage

    Frequency Damping Generalised mass

    Reduction to % PRH XPOW RDFT PRH XPOW RDFT PRH XPOW RDFT

    Mode 1

    2.7 1.7 0.0 0.2 145.5 211.7 2.6 1:3 6:2 4.55.4 0.3 0.0 0.0 105.2 83.1 0.0 6:4 3:6 2:5

    10.8 0.0 0.0 0.0 41.6 29.9 1.3 2.3 1:7 1:421.6 0.0 0.0 15.6 26.0 0:9 0:9

    Mode 2

    2.7 1.0 0.1 0.1 79.8 79.8 4.3 0.5 2:7 7:05.4 0.2 0.1 0.1 39.4 28.7 1.1 0:6 1:1 0:3

    10.8 0.1 0.1 0.0 11.7 8.5 1.1 1:5 0:5 0:8

    21.6 0.1 0.1 2.1 3.2 0:2 0:2

    5 10 15 20 250

    0.5

    1

    1.5

    2

    2.5

    3

    f

    |H|

    2.7 % (high)5.4 %10.8 %21.6 % (low)

    0.5 1 1.5 2 2.5 30

    0.2

    0.4

    0.6

    0.8

    1

    f

    |H|

    2.7 % (high)5.4 %10.8 %21.6 % (low)

    Fig. 14. FRF based on cross-power spectra averaging.

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    range is plotted in the right ofFig. 15. The FRF derived from the complete FFT is added in theplot. The three different reduction grades are modally evaluated. The results are tabled inTable 3.

    A high data reduction does not lead to any significant error in the eigenfrequency, modal

    damping, and generalised mass. The deviations shown in Table 3are again related to the modal

    parameters extracted from the complete FFT of the responses.

    In conclusion, the low-frequency range should be analysed without any data reduction whereas

    the higher frequency range should preferably be analysed with data reduction in order to reduce

    noise.

    6. Summary and conclusion

    The European aircraft industry is constantly calling for a reduction of the testing time of

    prototypes without diminishing the accuracy of the data. As a consequence, substantial changes in

    the testing strategy have been introduced in past ground vibration tests of European aircraft. This

    test strategy is mainly based on the combination of the benefits of the very reliable but time-

    consuming phase resonance method and the use of phase separation techniques on data stemming

    from swept-sine excitation.

    This article reviews the standards for the application of swept-sine excitation defined by the

    international organisation for standardisation (ISO). The theoretical background of swept-sine

    testing is expounded with particular emphasis on the transition through structural resonances.The effect of different standard procedures of data processing is investigated. Particular care is

    needed for the data reduction of long swept-sine runs which may affect the identification of the

    modal damping values in the low-frequency range. Recommendations on the proper estimation of

    frequency response functions are given in this article. On the other hand, the article shows that no

    restrictions for the sweep rate are needed as long as a proper data processing is applied to the

    measured time-domain data.

    As a conclusion it is suggested to adapt the guidelines for the application of slowly swept

    sinusoids published in ISO 7626 part 2 [4] to the actual capabilities of contemporary data

    processing.

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    5 10 15 20 250

    0.5

    1

    1.5

    2

    2.5

    3

    f

    |H|

    2.7 % (high)5.4 %10.8 % (low)

    0.5 1 1.5 2 2.5 30

    0.2

    0.4

    0.6

    0.8

    1

    f

    |H|

    2.7 % (high)5.4 %10.8 % (low)

    Fig. 15. FRF based on RDFT.

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    ground vibration testing of large aircraft, in: Proceedings of IFASD, CASA/AIAE, Madrid, 2001, pp. 121133.[2] G. Gloth, M. Degener, U. F .ullekrug, J. Gschwilm, M. Sinapius, P. Fargette, B. Levadoux, P. Lubrina, New

    ground vibration testing techniques for large aircraft, Sound and Vibration 35 (11) (2001) 1418.

    [3] P. Frachebourg, Comparison of excitation signals: sensitivity to nonlinearity and ability to linearize dynamic

    behaviour, in: Proceedings of the 10th International Modal Analysis Seminar, Vol. 1, Leuven, 1985, pp. 110.

    [4] ISO, Vibration and ShockExperimental Determination of Mechanical Mobility, Parts 15, iSO-7626/1-5.

    [5] D. Ewins, Modal Testing: Theory, Practice and Application, 2nd Edition, Research Studies Press Ltd., Somerset,

    UK, 2000.

    [6] D. Bozich, Utilization of a digital computer for on-line acquisition and analysis of acoustic and vibration data,

    Shock and Vibration Bulletin 35 (4) (1966) 151180.

    [7] H. Irretier, Grundlagen der Schwingungstechnik, Vieweg, Braunschweig, 2000.

    [8] R. Markert, An- und Auslaufvorg.ange linearer Schwinger im Frequenzbereich, Zeitschrift f.ur Angewandte

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    [9] R. Markert, M. Seidler, Analytically based estimation of the maximum amplitude during the passage through

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    [10] R. Markert, Amplitudenabsch.atzung bei der instation.aren Resonanzdurchfahrt, in: Festschrift zum 60.

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    [11] C. Harris (Ed.), Shock and Vibration Handbook, 4th Edition, McGraw-Hill, New York, 1995.

    [12] D. Pollock, A Handbook of Time-Series Analysis, Signal Processing and Dynamics, Academic Press, New York,

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    [13] G. Gloth, M. Sinapius, Swept-sine excitation during modal identification of large aerospace structures,

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