Analysis of High -Intensity Proton Accelerator Availability over the … · 2018-11-21 · Injector...

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WIR SCHAFFEN WISSEN HEUTE FÜR MORGEN Angelina Parfenova :: Large Research Facilities :: Paul Scherrer Institut Analysis of High-Intensity Proton Accelerator Availability over the Last 15 Years of Operation @ PSI ARW 2017 Versailles 20.10.2017

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Page 1: Analysis of High -Intensity Proton Accelerator Availability over the … · 2018-11-21 · Injector 2: 72 MeV, 2.7 mA, 4 cavities, 82 turns beam current can be adjusted by a moving

WIR SCHAFFEN WISSEN – HEUTE FÜR MORGEN

Angelina Parfenova :: Large Research Facilities :: Paul Scherrer Institut

Analysis of High-Intensity Proton Accelerator

Availability over the Last 15 Years of Operation

@ PSI

ARW 2017 Versailles 20.10.2017

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Layout of the high intensity proton facility at PSI

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Paul Scherrer Institute - PSI

PSI Control room How do we produce a 590 MeV CW beam of more than 1 Megawatt

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PSI aerial view

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Experimental Hall

PSI research covers the following areas: - Particle physics and astrophysics - Solid-state research and material science - Energy and environmental research - Biology and medicine

PSI develops and operates complex research installations: - The 590 MeV proton accelerator facility (HIPA) with spallation Neutron Source (SINQ) - The Synchrotron Light Source (SLS) - Proton Therapy facility (Proscan) - Free-electron X-ray laser (SwissFEL)

Proscan

Injector

cyclotron

72 MeV

Ring

cyclotron

590 MeV

Targets

SINQ

SLS

SwissFEL

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Control room at PSI

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HIPA = high intensity proton accelerator

SLS = Swiss light source

Proscan = 250 MeV proton accelerator for biomedical applications (cancer treatment)

Infrastructure & personal safety

SWISSFEL Project

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HIPA development

o Beam current increased from 100 μA (1974) to 2400 μA @ 590 MeV

(stable test operations 2015)

o In 2015 the average beam current to meson production targets was about 2100 μA

with the beam loss under 400 nA

Figure: courtesy of M. Seidel (PSI)

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2400 μA

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o Mesons (possible with beam on SINQ or beam dump <1.7mA)

o Neutrons SINQ with 60% or 70% of the main beam depending on the mesons target (4 or 6 cm)

UCN full beam on UCN target is kicked (typically 8s every 5 min.)

o Isotopes production IP2 (splitted or direct 72 MeV-beam under 100 mA): 40 MeV (Degrader), 72 MeV

High Intensity Proton Accelerator

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Cockcroft-Walton

870 keV, 10 mA

Injector 2: 72 MeV, 2.7 mA, 4 cavities, 82 turns

beam current can be adjusted by a moving collimator

Isotopes production 2

40 or 72 MeV, 100 mA

Injection beam line 2

72 MeV, 2 mA Ring Cyclotron: 590 MeV, 2.4 mA, 4 cavities (1

MV ), 1 flattop cavity, 184 turns => low losses at

extraction (efficiency 99.98%).

Layout and installation: courtesy of C. Sattler

SINQ UCN

Targets, experimental areas

Beam dump

Multiple modes of operation:

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HIPA user annual operations schedule

Shutdown from 24. December till 8. May (128

days)

Service and machine development shifts

Begin of the next shutdown

200 days of user-operation

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Run weekly operational status meetings

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Which metrics do we use to analyze operational data

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Metrics, Availability and Analysis

Availability over the last decades What do we see from our analysis

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We measure operational efficiency by monitoring the

following Key Performance Indicators:

Operational metrics

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o Beam availability o Current integrals at meson targets, SINQ, UCN, IP2 o Trip rate (number of trips)

Find “Happy-User-Index”! A. Lüdeke (PSI)

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Availability 2001 – 2017 (I> 1 mA)

Electrostatic elements

RF-discharges in the

Ring cyclotron and

deformed trim coils

Flattop

Cavity

problems

Availability averaged 89%

Electrostatic

septum

discharges,

beam dump,

SINQ problems

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Availability record

New intensity record I = 2.4 mA

Availability is defined as: beam time with current I > 1 mA extracted from

the Ring cyclotron over the scheduled beam time

Interlock system

malfunctioning

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Current integrals

beam trips

Trips due to discharges at the septum’s reach from 300 trips/week to 2000 trips/week (after) breaking the vacuum, or

while damaged by the beam). Beam trips have an impact on the availability. To power up the machine again takes

about 60s. Only 50 beam trips per day means 2% lost availability! Page 11

Electrostatic elements Flattop

Cavity

problems

Electrostatic septum

discharges, poor vacuum

Interlock system

malfunctioning

Poor vacuum in

the Ring cyclotron

Ch

arge

Current integral records

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Operational events in detail, that have impacted availability over the last decade 1 MW facility, what challenges do we have What problems did and do we have 2016 operations What do we do to successfully operate HIPA facility

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Problems with electrostatic elements (2005-2006)

o Discharges with switched on RF

o Ionized gas in the surrounding of the

electrostatic elements

o Defects on insulators

Extraction

Injection

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Shielding of the electrostatic elements against:

o Decoupled RF-Power

o Ionized gas (plasma) Photos: R. Kan, D. Götz (PSI)

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o Deformation because of a failure of the cooling circuit

o Repair would take up to several week, continued operation (under 2.2 mA!)

Deformed trim coils of sector magnets (2010)

reduced gap (ca. 1.8 cm)

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Beam- stopper

flattop cavity

EEC

plasma region

RF-discharges in the Ring cyclotron (2010-2011)

RF discharge ignites at 470 kV below the

operational flattop voltage of 555 kV

Page 15 Photos. R. Kan (PSI)

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X-rays emission at the flattop cavity (2014-2016)

Loss monitor

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Painting with AQUADAG (yearly)

o Suppression of multipactoring

o Reduction of X-rays emission

o Reduction of discharges at the

electrostatic elements

o Less decoupled HR power

1.5 1.7 1.9 1.11

0

100

200

300

400

500

600

700

MR

I11

(n

A)

date (2016)

Ion

izat

ion

ch

am

be

r

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Problems with the flattop cavity (2013-2014)

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o Shutdown 2015

o Dismount of the flattop cavity

o Service at the tuning-system (hydraulics)

o Vacuum (new seals)

o Tightening up of the electrodes

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09.06.2016: 2.4 mA with BAG-License

1.5 1.6 1.7 1.8 1.9 1.10 1.11 1.12

0

500

1000

1500

2000

2500

Targets

SINQ

curr

ent (m

A)

date (2016)

0

20

40

60

80

100

Operations 2016 12. - 20.6.: AHA and Target E exchange

25. 6.: SINQ-shutdown 9.10.: vacuum pressure increase in the area of the beam dump

Beam dump-operation Imax < 1.7 mA 31.10: recommissioning SINQ

o Limited to 5 Ah total charge

o Current density < 30 mA/cm2

o max. 29000 thermal cycles

Electrostatic septum discharges every 20 minutes

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Number of outages 2012 – 2017

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2012: Change to

EPICS Control

System

Flattop cavity

Aquadaq flattop cavity

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Integral outage representation averaged over 2004 – 2016

Cooling 16%

HF 14%

Electrostatic elements 13%

Targets 10%

Vacuum 8%

Ion source 5%

Controls 5%

Power supplies 5%

PSYS 3%

Miscellaneous 3%

Site power 3%

Magnets 3% Others

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Operational tools

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o Beam loss monitors important to protect against misbehavior of the beam and

also gives appropriate feedback to the operator for minimizing the losses

o Phase measurement devices beam dynamic and tuning tools

o Beam position monitors automated beam

steering using bpm’s, steering and bending magnets

o Feedback tools for stabilizing phases, ion-source, …

o Beam dynamics tools

Ref. A. Parfenova, C. Baumgarten, M. Humbel, A. Mezger, A. Petrenko, “Measurements of the Beam Phase Response to correcting Magnetic Fields in PSI Cyclotrons“, TUPMR019, IPAC 2016.

J. Snuverink (PSI)

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New ECR-ion source since 2009

o Longer intervals between services ( > 8 weeks)

o Higher beam stability

o More proton efficiency (80% instead of 33%)

o Better beam quality (smaller emittance)

o Up to 2.7 mA from Injector 2

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Steps to achieve higher availability and currents

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Improvements and Operations

Safe operations and operational risks

Conclusion

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Steps to achieve higher availability

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o Enough time for the setup after the shutdown (at least 1 week)

o Longer beam time periods (4 weeks between maintenances)

o Lessons learned: Dismount of the electrostatic elements at the beginning of

the shutdown. Storage of the electrostatic elements in a vacuum and under

the high voltage. After RF-conditioning switching on the electrostatic

elements and then slowly ramp up

o Injector2 upgrade with new resonators (spare parts are not provided

anymore, better beam quality)

o Continuous updating and modernizing the operational tools (GUI, panels,

programs)

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o Operation 2030 +

o Higher acceleration voltages (1.2 MV possible → less turns, less beam loss)

o For this a new flattop-system will be needed (limited now by Umax = 550 kV)

o New trim coils (secondary electron emission, ionized gas)

o Target, collimators upgrades, SINQ-Target (Imax > 2.4 mA), beam dump

o Injector 2 resonator exchange → better quality beam injected into the Ring

cyclotron

o Machine developments (simulations, diagnostics, mutual work

beam dynamics and operation)

o Energy efficiency of the proton facility

Today:

2.4 mA, UKav= 850 kV, 186 turns

ηacc ≈ 0.18

High current -Upgrade:

3.0 mA, UKav= 1 MV, 160 turns

ηacc ≈ 0.2

03

2

/

/

PqEIIc

qEI

P

P

kin

kin

grid

beamacc

3

max kavUI

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Steps to achieve higher currents

Ref. A. Kovach, J. Grillenberger, A. Parfenova, and M. Seidel, “Energy Efficiency and Saving Potential Analysis of the High Intensity Proton Accelerator HIPA at PSI”, TUPVA129, IPAC 2017.

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Overview of HIPA Operations

PRESENT STATUS:

o HIPA delivers up to 1.4 MW beam power o Average availability is 89% (maximum availability reached: 95% in 2015) o Maximum power increase was reached through the increase of cavity

voltages o Maximum beam current is presently 2.4 mA (licensed for routine operation) o Modular design allows fast repairs in case of failures o Good infrastructure (radiation protection, shielding, disposal)

OPERATIONAL RISKS:

o Careful planning of maintenances (time for repair, availability and personal doses)

o Spare parts problems, because the facility is aged (magnets, flattop cavity, power supplies, cooling )

o Man power and retirements (loss of Know-How)

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Page 27

Creating Knowledge Today for Tomorrow

My thanks go to

• All my colleagues that

contributed to this

presentation

• PSI Operations team

In particular to:

• Andreas Lüdeke

• Joachim Grillenberger

• Richard Kan

• Anton Mezger

• Mike Seidel

• Andras Kovach

Thank you for your attention