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22 Bd Benoni Goullin 44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr Analog Devices ADIS16460 IMU Six Degrees of Freedom Inertial Sensor MEMS report by Sylvain Hallereau June 2018 REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
Transcript of Analog Devices ADIS16460 IMU - systemplus.fr · Analog Devices ADIS16460 6-axis MEMS Inertial...
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 1
22 Bd Benoni Goullin44200 NANTES - FRANCE +33 2 40 18 09 16 [email protected] www.systemplus.fr
Analog Devices ADIS16460 IMUSix Degrees of Freedom Inertial SensorMEMS report by Sylvain HallereauJune 2018
REVERSE COSTING® – STRUCTURAL, PROCESS & COST REPORT
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 2
Table of Contents
Overview / Introduction 3
o Executive Summary
o Reverse Costing Methodology
Company Profile 7
o Analog Devices ADIS16460 6-axis IMU
o Supply Chain
o Market research
Physical Analysis 19
o Views and Dimensions of the System
o System Opening
o 3D Sensing
o IMU Board
o ADXL203
Package
Die Dimension
Accelerometer
Transistor
CMOS/MEMS Process
o ADXR290
Package
ASIC Die
MEMS Die
MEMS Cross-Section
MEMS Process
o Electronic Board Manufacturing Flow
o Comparison Sensonor STIM210 and ADI ADIS16163
Sensor Manufacturing Process 93
o ADXL203
o ADXR290
o ADIS16460
Cost Analysis 124
o Accessing the BOM
o ADXL203
o Wafer Cost
o Package Cost
o Component Cost
o ADXR290
o ASIC Wafer Cost
o ASIC Die Cost
o MEMS Wafr Cost
o MEMS Process Step Cost
o MEMS Die cost
o Package Cost
o Component Cost
o BOM Cost
o Material Cost Breakdown by Component Category
o Accessing the Added Value (AV) cost
o Details of the Electronic Board AV Cost
o Details of the Housing AV Cost
o Manufacturing Cost Breakdown for 100k units
Estimated Price Analysis 159
o Estimation of the Manufacturing Price
Company services 162
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 3
Overview / Introductiono Executive Summaryo Reverse Costing
Methodology
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Executive Summary
This full reverse costing study has been conducted to provide insight on technology data, manufacturing cost and selling price of theIMU ADIS16460 6-Axis Inertial Sensor supplied by Analog Devices (website).
We estimate that the ADIS16460 is manufactured for a medium volume of 100,000 units per year. So, the production cost and theselling price are calculated for 100,000 units in 2018.
The total material and manufacturing costs calculated in this report reflect only the costs for direct materials, manufacturing and basictests. Not included in this analysis are the costs of intellectual property, royalties and licensing fees, software loading and test,shipping, logistics, marketing.
The ADIS16460 includes 2 ADXL203 MEMS accelerometers and 2 ADXR290 MEMS gyroscopes.
The ADIS16460 is a compact and accurate 6-axis IMU developed for a wide range of applications in harsh environments:• Smart agriculture/construction machinery• Unmanned aerial vehicles (UAVs)/drones, and navigation and payload stabilization• Robotics• Factory/industrial automation personnel/asset tracking
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 4
Overview / Introductiono Executive Summaryo Reverse Costing
Methodology
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
The reverse costing analysis is conducted in several phases:
Reverse Costing Methodology
• Initialization of the analysis
Pictures of the elements to be studied.
Identification of the components.
Construction of the Bill of Material (BOM).
• Analysis of the MEMS and ICs
Packages opening
ASIC die structure and process
MEMS dies structure and process
• Assessing the material
Simulation of the cost of the MEMS and ASIC devices
Assessing the cost of the PCB and package
BOM cost simulation according to the quantities
• Assessing the assembling and test phases
Assembly and tests costs of the module.
• Production cost & selling price
Estimation of the production cost & selling price.
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 5
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o IMU Moduleo Accelerometer ADXL203
o Gyroscope ADXL290o ASICo Gyroscope
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Views and Dimensions
Analog Devices ADIS16460 6-axis IMU©2018 by System Plus Consulting
Total Mass: 7.3g
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 6
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o IMU Moduleo Accelerometer ADXL203
o Gyroscope ADXL290o ASICo Gyroscope
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
Module Opening
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 7
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o IMU Moduleo Accelerometer ADXL203
o Gyroscope ADXL290o ASICo Gyroscope
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
ADXL203 Package Opening
• Wire bonding number: 6
• Material: Aluminum
Package Opening – Optical view
©2018 by System Plus Consulting
ASIC/MEMS die
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 8
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o IMU Moduleo Accelerometer ADXL203
o Gyroscope ADXL290o ASICo Gyroscope
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
ADXL203 MEMS Accelerometer Sensing Area
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 9
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o IMU Moduleo Accelerometer ADXL203
o Gyroscope ADXL290o ASICo Gyroscope
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
ADXR290 Package Characteristics
• Package type: 18-pin LGA_CAV
• Dimensions: 5.8mm x 4.5mm x 1.2mm
• Pin pitch: 0.65mm
Package back viewPackage top view
Package Side View
4.5mm
1.2mm
5.8mm
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 10
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o IMU Moduleo Accelerometer ADXL203
o Gyroscope ADXL290o ASICo Gyroscope
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
ADXR290 MEMS Die Dimensions
MEMS Die – Optical View©2018 by System Plus Consulting
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 11
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis o IMU Moduleo Accelerometer ADXL203
o Gyroscope ADXL290o ASICo Gyroscope
o Comparison
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Plus
ADXR290 MEMS Gyroscope Sensing Area
MEMS sensing area detail – Optical View©2018 by System Plus Consulting
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 12
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flowo Global Overviewo ADXL203 Acceleroo ADXR290o ADXR290 – ASICo ADXR290 – Gyroo ADIS16460
Cost Analysis
Selling Price Analysis
About System Plus
MEMS Sensor : Process Flow 1/3
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 13
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso Accessing the BOMo ADXL203 Acceleroo ADXR290 – Gyroo BOM Cost – Electronicso Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
About System Plus
ADXL203 - Front-End Cost
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 14
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso Accessing the BOMo ADXL203 Acceleroo ADXR290 – Gyroo BOM Cost – Electronicso Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
About System Plus
ADXL203 - Component Cost
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 15
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysiso Accessing the BOMo ADXL203 Acceleroo ADXR290 – Gyroo BOM Cost – Electronicso Material Cost Breakdowno Added-Value Costo Manufacturing Cost
Selling Price Analysis
About System Plus
Manufacturing Cost Breakdown for 100k units in 2018
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 16
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Pluso Company serviceso Feedbackso Contacto Legal
MARKET AND TECHNOLOGY REPORTS - YOLE DÉVELOPPEMENT
MEMS - IMAGING• Sensors for Robotic Vehicles 2018• High-end Inertial Sensors for Defense, Aerospace, and Industrial
Applications• MEMS and Sensors for Automotive - Market and Technology
Trends 2017
Related Reports
REVERSE COSTING ANALYSES - SYSTEM PLUS CONSULTING
MEMS• Bosch’s 6-Axis IMU in the Apple iPhone X• InvenSense ICM-20789: High Performance 6-Axis Motion Sensor
and Pressure Sensor Combo• MEMS Packaging Review• STMicroelectronics LSM6DSM 6-Axis IMU• Sensonor STIM210• Analog devices ADIS16136 Gyroscope
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 17
COMPANYSERVICES
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 18
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Pluso Company serviceso Feedbackso Contacto Legal
Business Models a Fields of Expertise
Custom Analyses(>130 analyses per year)
Reports(>40 reports per years)
Costing Tools
Training
©2018 by System Plus Consulting | Analog Devices ADIS16460 6-Axis IMU 19
Overview / Introduction
Company Profile & Supply Chain
Physical Analysis
Manufacturing Process Flow
Cost Analysis
Selling Price Analysis
About System Pluso Company serviceso Feedbackso Contacto Legal
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