Anaergia
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Transcript of Anaergia
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Turning Food and Animal
Waste to Energy The future to Renewables & Distributed Generation
By: Edwin Khew
MD Anaergia Pte Ltd
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Key Issues Of The 21st Century
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Anaergia Overview
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• Global technology leader in the recovery of value from organic waste streams
• Complete solutions for resource recovery from waste, specially organics to energy through anaerobic digestion and nutrient recovery
• Proven portfolio of proprietary technological solutions around anaerobic digestion core
• Flexible project delivery options, including DB, BOO, DBO
• Over 20 years of design and operating experience
• Core technologies used in over 1,600 digester plants with over 355 MW of capacity from biogas
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ECONOMICAL PROVEN DISTRIBUTED
“ WASTE TO ENERGY IS
BIG BUSINESS Investment in biomass and waste-to-energy is projected to increase from $14bn in 2010 to $80bn by 2020” – Bloomberg New Energy Finance
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Economic and Environmental Driver
• Biogas is a valuable energy source – Replace natural gas or Upgrade to natural gas
– Electrical power generation (renewable energy 24x7)
• Difficulty of disposing food waste and animal waste materials – Feeding food waste to animals outlawed by WHO
– High cost of transportation of “wet waste” materials to landfills
– Spreading liquid compost or animal waste as Agri fertilzer outlawed by EPA.
• “Green” approach to business to meet national or global environmental goals
• Organics outlawed in landfills in Europe, US and China to mitigate green house gas emissions and leachate contamination. Reduction as incineration materials-lowers NCV and efficiency of combustion
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Our Vision: Zero Organic Waste Future
Integrated Solutions Food Processing Waste
Municipal Solid Waste
Source Separated Organics
Wastewater Biosolids
Clean
Water
Organic
Fertilizer
Renewable Gas
Renewable Power
Agricultural Waste
Recyclables
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Anaergia has a global footprint with
Asian HQ in Singapore
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Food Waste Treatment Technology
Food Waste SSO / C&I
Liquid Waste / FOG Liquid
Storage
Bunker with screw augers or walking
floor
Liquid Waste
OREX – Pre-Treatment System
Plastic & Packaging Raw Slurry
Clean Slurry
Small Plastics &
Paper
Optional Dynamic
Cyclone / Settler For Treatment of High Contamination Waste
Grit & Glass
Anaergia Triton TM High Solids Digester
Biogas treatment
Digestate Screw Press
Screw Dewater
Polymer Filtrate
Cake to Composting
or land application
Filtrate to Treatment
Filtrate return for Pre-Treatment Use
Filtrate for dilution
CHP
Upgrading to Biomethane
Heat to Heat to digesters and drying (if available)
Electricity
Heat
RNG to pipe or vehicle fuel
Wash Water Injection
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Food Waste Pre-Treatment
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Reference: Food Waste
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Reference: Food Waste, Glenfarg
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Reference: Food Waste
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Reference: Food Waste
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Reference: Food Waste and
Agricultural Waste Co-Digestion
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Animal Waste Process Flow Diagram
Food Waste
Manure Anaerobic
Digestion
Dewatering
Ammonia
Stripping Acid Scrubbing Heat Exchanger
Fertilizer
Combined Heat and
Power Unit
Biogas
Waste Heat
Deammonified Dilution Water
Electricity
Sludge
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Recovering Resources from Digestate
Start with raw digestate 2% - 15% TS depending on feedstock and digester type 1) Use Solid/Liquid separation to recover
organic N & P in the cake
2) The liquid fraction (filtrate) will contain inorganic N & soluble K and P
3) Use ammonia stripping to recover ammonia from the filtrate either as liquid or pellet ammonium sulfate
4) Deammonified filtrate contains residual ammonia and P and can be used to produce Struvite pellets adding Mg
5) Deammonified filtrate contains org-N, P and K and can be concentrated, dried and pelletized combined with digestate cake
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Ammonia Stripping
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Applications
• Production of deammonified filtrate for use in feedstock dilution.
• Production of nitrogen fertilizer from digestate
• Reducing nitrogen load for land application of digestate
• Controlling ammonia toxicity in digestion of high solids substrates
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Case Study – 40 TPD Chicken Farm
Solution • Liquefy manure with deammonified
filtrate
• 500 kW electricity + 425 kW heat using CHP
• Solid-liquid separation using a two stage screw press
• Filtrate treated using air stripping and ammonium sulfate production
• 3,800 lbs/d dry ammonium sulfate (800 lbs/d of nitrogen) equivalent
• Estimated $210,000/year in fertilizer value
• Additional 30 ton/d of 25% cake solids (N-P-K of 1.7-1.6-0.4)
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Triton™ Digester System
• Preferred design for large plants > 1 MWel
• Tank in tank arrangement, Combines raceway and CSTR reactors
• Outer ring: 1st Stage high rate, higher solids
• Inner ring: 2nd Stage low rate, lower solids
• 30% Lower mixing energy required for high solids 1st Stage
• Compact construction with 30% less footprint and Short piping lengths
• Low parasitic energy consumption and Low heat losses
Inner Ring with Double Membrane Cover Outer Ring with Concrete Roof
2nd Stage
1st Stage
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Triton™ vs. Conventional Technology
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Digestion Technology - Hydraulic Mixers
and Service Box
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Digestion Technology – Pumping and
Separation
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Q&A
June 14 23
Thank You !