An integrated equipment package - Asia Wind · 1/5/2019 · An integrated equipment package...
Transcript of An integrated equipment package - Asia Wind · 1/5/2019 · An integrated equipment package...
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An integrated equipment packageSpeeding up offshore wind foundation installation
Max van de Kemenade
Sales manager – IHC IQIP Singapore
M +65 9159 0560
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joining forces on one location - sliedrechtHydrohammer – Handling Systems – Fundex - Seasteel
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joining forces on one location - SingaporeSales office – Mainentance yard – Rental Fleet
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IQIP Global network Royal IHCThe Netherlands – United Kingdom – France – Germany – China – Singapore – Australia – USA
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Royal IHCVessels and Equipment for Offshore, Dredging and Mining operations
https://www.google.nl/url?sa=i&rct=j&q=&esrc=s&frm=1&source=images&cd=&cad=rja&uact=8&ved=0ahUKEwiK3sHP4Z_JAhVBHg8KHXpGAzEQjRwIBw&url=https://twitter.com/ihceb/status/451728408280461312&psig=AFQjCNHsPA2BMxy9E9X9ROrhQnuWoO5Qmg&ust=1448134932542761
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Coastal & Civil
Challenged “by” and “combining” elementsServing the market with standard and custom-build equipment
Decommissioning Renewable Energy Oil & Gas
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>4.600 piles installed for Wind in >72 projects>3.500 Monopiles - >1000 Jacket Piles - >40 Power Station Piles - 16 Met mast Piles
IQIP Noise Mitigation
IQIP Hydrohammers
IQIP Handling equipment
IQIPTemplate Solution
Package deals on OWF
Taiwan
Reliable pile driving & handling equipment
• Pile diameters from 1.52 m up to 7,60 m
• Hammer Types SC-150 up to S-4000
• Water depths 0 up to 45 m
• Internal Lifting Tools ILT
• Up-End Systems
• Levelling SystemsEurope market share 80%Asian market share 70%
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Installed over 3.000.000 piles all over the world
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Quick overview Offshore wind equipmentMP – gravity – jacket – floating foundation installation
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Crane traveling under load max. 12 m/minCrane operation levels: NMS – Hammer – MP – TP – Deck Level – Sea Level
Max Hook Height
NMS Height
TP Height
MP loading Height
Hammer Height
Deck Level
Sea Level
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Current lifting Operations (Crane traveling max. 30 m/min)Operation levels: NMS – MP – Hammer– TP – Deck Level – Sea Level (vertical transits only)
NMS
MP HAMMER
TP DeckNMS
Hammer lifting height
TP - lifting height
Deck level
MP deck position
MP lifting height
TP - Connecting
Crane hook up
Water level
NMS lifting height
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Execution Lifting ConnectorAdditional functionality GPS – Inclination – Video
Lifting Connector
Bucket Connection Clamps
Making a crane driver “Darting Champion”
Global Positioning System GPS
Video Image Processing unit ViP
Base Inclination System BiS
Patent pendingapplication number NL2018257
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Operation levels: NMS – MP – Hammer– TP – Deck Level – Sea Level (vertical transits only)
TP - lifting height
Deck level
MP deck position
MP lifting height
TP - Connecting
Crane hook up
Water level
NMS lifting height
Hammer lifting height
NMS MP HAMMER TP DeckNMS
Hammer lifting height
TP - lifting height
Deck level
MP deck position
MP lifting height
TP - Connecting
Crane hook up
Water level
NMS lifting height
New CLS lifting Operations (Crane traveling max. 30 m/min)
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Reducing crane transits by more then 50% = reduced time – costs- wear & tear
NMS MP HAMMER TP DeckNMS
TP - lifting height
Deck level
MP deck position
MP lifting height
TP - Connecting
Crane hook up
Water level
NMS lifting height
Hammer lifting height
Hammer lifting height
TP - lifting height
Deck level
MP deck position
MP lifting height
TP - Connecting
Crane hook up
Water level
NMS lifting height
Current versus CLS vertical transits
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Reducing crane movements > 50%
Less wear and tear for crane sheaves and wires – speed – safety = less costs
Crane movements with CLS
Standard crane movements
Cumulative vertical transits
CLS – Green & Blue arrows
Cumulative vertical transits
standard – White & Red arrows
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Connecting the Lifting Connector to NMS
Hoisting spreader bar is pre-fixed to the construction front
Integrated Monopile Installer Socket
Lifting Connector
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Connecting the Lifting Connector to NMS
Hoisting spreader bar is pre-fixed to the construction front
Lifting Connector
Integrated Monopile Installer Socket
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Connecting the Lifting Connector to NMS
Hoisting spreader bar is pre-fixed to the construction front
Reduced sling length 10 in stead of 55m
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Up End Tool and Lifting Connector
Lifting gear and calibration of Mono Pile
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Up End Tool and Lifting Connector
Lifting gear and calibration of Mono Pile
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Transition Piece with Lifting Connector
Versatile lifting equipment
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Lifting of the Hydrohammer
Additional functionality calendaring measuring system – hammer drop prevention
Lifting Connector
Hydrohammer Socket
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Versatile lifts Lifting Connector
Additional functionality GPS – Inclination – Video
Lifting Connector
Hydrohammer Socket
FPUT Socket
TPLT Socket
UET Socket
NMS Socket
Sea-fastener for Lifting Connector
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Reducing costs – risks – time
Depending on hoists 10-15% less time / foundation (check your own installation cycle)
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Installing: Borkum Riffgrund – Hohe see
Connecting – releasing – storage – sea fastening - hoisting
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Vole au vent – 36 mp’s @ borkum riffgrund 2
Package of enhanced equipment : hammer – pime – pcps – tplt – fput – nms – gt – lars – cls
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Cls in action connecting the lclc (lifting connector) – HS (Hammer socket) – TPlt-s (transition piece lifting socket) – fput-s (flanged pile upend tool socket) – nms-s (nms socket)
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Cls in action lifting the nms
lc (lifting connector) – HS (Hammer socket) – TPlt-s (transition piece lifting socket) – fput-s (flanged pile upend tool socket) – nms-s (nms socket)
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Cls in action lifting the mp
lc (lifting connector) – HS (Hammer socket) – TPlt-s (transition piece lifting socket) – fput-s (flanged pile upend tool socket) – nms-s (nms socket)
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Cls in action lifting the hammer
lc (lifting connector) – HS (Hammer socket) – TPlt-s (transition piece lifting socket) – fput-s (flanged pile upend tool socket) – nms-s (nms socket)
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Cls in action positioning the tp
lc (lifting connector) – HS (Hammer socket) – TPlt-s (transition piece lifting socket) – fput-s (flanged pile upend tool socket) – nms-s (nms socket)
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Our goal = fully automated deck
Automatic crane transits by fixed X-Y-Z coordinates of equipment
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Want to know more?
Pre-piling templates
Floating turbine installation
Jacket Pile Grippers
Flange clamp tool
Piling methods
Water hammer
Noise in water
Noise in air
And more ……………………………………
Max van de Kemenade
Sales Manager – IHC IQIP Singapore
M: +65 9159 0560
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Thank you.
Max van de Kemenade
Sales Manager – IHC IQIP Singapore
M: +65 9159 0560