An ExampleOf Visual SixSigma, with JMP® Scripting...Title JMP Discovery Summit 2015_FINALE Author p...

© Copyright Fresenius Kabi AG 1

An Example Of Visual Six Sigma, with JMP® Scripting

at Fresenius Kabiplant Cavezzo - Italy

JMP Discovery Summit 2015, Brussels, 25 March 2015

The Fresenius Group

FreseniusHelios

Hospital Operations

FreseniusVamed

Engineering and Services for Health Care Facilities

Fresenius Medical Care

Dialysis Equipment and Services

FreseniusKabi

Clinical Nutrition I.V. DrugsInfusion TherapiesMedical Devices/ Transfusion Technology

© Copyright Fresenius Kabi AG

The BusinessPharmaceuticals and Medical Devices

High quality and affordable products for the therapy and care of critically and chronically ill patients in hospital and outpatient care

Intravenously Administered Generic Drugs: Oncology Drugs, Anesthetics & Analgesics, Anti-Infectives, Critical Care Drugs

Pumps, Disposables, Infusion Management Systems, Products for whole blood and blood components collection and processing & for transfusion medicine and cell therapies

I.V. Drugs

Medical Devices/Transfusion Technology

Infusion Solutions, ColloidsInfusion Therapy

Clinical Nutrition Parenteral & Enteral Nutrition Products

© Copyright Fresenius Kabi AG

About the Project


Project Objective:Create an online process supervisor of a new, automated manufacturing line

Project timeframe: 6 weeks

Toolbox:• SQL data server, JMP11 • 2-day scripting course• 2-day project workshop

© 2015 CS Odessa Corp.

About the Authors


OPEX team,

SQL data feed

Project Manager

JMP trainer,

Scripting Expert

A. Girotti

IT Manager

L.Zambianchi

Six Sigma

Black Belt

S. Bergonzini

Sr. Process

Validation

Specialist

E. Caiazzo

Process

Validation

Specialist

L. Ferraresi

Process Eng.

Filter

Assembling

S. Hoffmeister

Agenda

� Introduction & scope

� Foreword

� Process Map

� Project Work Breakdown Structure

� Structure of the JSL interface and «How To»

� Demo

� Conclusion


Leukodepletion


Measure Analyse Improve Control

IdentifyValue

Map the Value

Stream

CreateFlow

EstablishPull

SeekPerfection

Lean (&) Six Sigma


Six Sigma

Lean Manufacturing

Sustain

Information management


In any process,the flow of information is

a process itself.

Gather Store

PreserveDeliver

Information Management

Design for Visual Six Sigma - DFVSS


Frame the Problem

Collect Data

UncoverRelationships

•Statistics as Detective (EDA)

•Root Cause Analysis

Model Relationships

•Statistics asJudge/Lawyer (CDA)

ReviseKnowledge

UtilizeKnowledge

Visual Six SigmaMaking Data Analysis

Lean

JUST IN TIME

The Project (s)


JSLBackbone

ProcessParameters

QC offline

QConline

Materials&

Defectives

Expert Knowledge

WeldingEquipmentSQL DBs

JSL Training

Ap

ril 2

01

4Ju

ne 2

01

4

Single PieceTraceability

Process Map*


*schematic drawing not reflecting the real process

Work Breakdown Structure (WBS)


Material Consumption

Online QualityControls

Productivity & Defectives

Offline QualityControls

Batch/ItemTraceability

ProcessParameters

Tab 0 - Startup

Tab 1

Tab 2

Tab 3

Tab 4

Tab 5

Tab 6

Tab 7

Tab 8

Advanced Options© Copyright Fresenius Kabi AG 14

Structure of the JSL

Y1(x1,x2)

X2(t)

X1(t)

• to organize Functions and Parameters profiles JSL

• to manage X’s and Y’s information USERS

TAB BOX


Disclaimer

For confidentiality reasons, the demo that follows has beenmodified from the original version of the JSL script in thesepoints:• The database is static and local• Graphs and tables are without labels• Some figures have been modified from the original

JMP Application

JSL functions and commands


Global

Tabulate

Generate Report

Tab Box

SpacerBox

Function

Table Box

New window

Set Path Variable

V SplitterBox

H SplitterBox

String Col Box

Size

Include

Preferences

H SheetBox

OutlineBox Add Column

Properties

Formula

New Column

For EachRow

Select Rows Hide

Invert Row Selection

Exclude

Return Graph Builder

Set Data Filter

While

For

If

Add Filter

Button Box

Our Vision


Reduction in Mudas

Process Stability

Kaizen

HeijunkaStandard Working

Takt

Tim

e /

Pull F

low

Vis

ual Six

Sig

ma

Vis

ual Six

Sig

ma

Man /

Machin

e s

epara

tion

JIT JIDOKA

Delivery Time Costs

Quality

Conclusions


Everything should be made as simple aspossible, but no simpler.

A. Einstein

Excellence is never an accident. It is always the result of high intention, sincere effort, and intelligent execution; it represents the wise choice of many alternatives - choice, not chance, determines your destiny.

Aristotele

An ExampleOf Visual SixSigma, with JMP® Scripting...Title JMP Discovery Summit 2015_FINALE Author p...

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