–An Approach for Prevention of SCP Problem
Transcript of –An Approach for Prevention of SCP Problem
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‐ BK Gupta
– An Approach for Preventionof SCP Problem
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Presentation OutlineWHAT IS SCP
ORIGINS OF SCP
WORLDWIDE SCENARIO
LONGTERM CEMENT INTEGRITY TO PREVENT SCP
WELL EVENTS CAUSING STRESSES IN CEMENT SHEATH
TYPES OF WELL SUBJECTED TO MAXIMUM STRESSES
TRADITIONAL CEMENT DESIGN
FACTORS EFFECTING CEMENT SHEATH ANNULAR SEAL
CONCEPT FOR DURABLE CEMENT DESIGN
CASE HISTORY
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Tensile crack in cementcaused bytemperature cycles
Channel caused byflow after cementing
Micro‐annulus caused bycasing contraction
mud cakecasingleak
well-head leak
tubing leak
low pressure sand
high pressure sand
sand
Origins of Sustained Casing Pressure
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SCP STATISTICS
**A REVIEW OF SUSTAINED CASING PRESSURE OCCURRING ON THE OCSADAM T. BOURGOYNE, JR., LSU STUART L. SCOTT, LSU WOJCIECH MANOWSKI, DOWELL-SCHLUMBERGER
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SCP STATISTICS
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WHY NEED FOR DURABLE CEMENT
Sustained casing pressure observed on anumber of wells around the globe emphasizesthe need of zonal isolation failure from wellevents.Seepage between the conductor and surface
casing in deepwater wells after put onproduction
Main cause: Cement sheath failure due tostresses induced by well events.
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CASING CEMENTATION OBJECTIVETO PREVENT SCP
Effective zonal isolation for life of well
Objective achieved if
Drilling fluid removed from the wide and narrowside, filling the entire annulus with competentcement system.
The set cement withstand the stresses induced bythe well events and maintain its integrity during thelife of the well.
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STRESSES INDUCED BY WELL EVENTS
LARGE INCREASE OF WELLBORE PRESSURE
Increase of mud weight
Pressure integrity test
Casing perforation
Stimulation
Gas production
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STRESSES INDUCED BY WELL EVENTS
LARGE INCREASE OF WELLBORE TEMPERATURE
Geothermal production
Steam injection
HT/HP wells
Deepwater wells
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WELLS SUSCEPTIBLE TO CEMENT SHEATH STRESS FAILURE
Deep water wells
HPHT wells
Wells completed in weak unconsolidated formations
Steam injection wells
ISC wells
Producing wells converted to injectors
CBM/Shale gas wells
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TRADITIONAL DESIGN
Traditionally cementing operations carried out by suitable design of
The short term slurry propertiesHistorically focused on compressive
strength Effects of events during the well’s life not
considered
Proper slurry placement
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CONCEPT FOR DURABLE CEMENT
Even if the slurry properly placed during thecementing job, and initially fulfills its isolationrole
Changes in down hole conditions inducessufficient stresses to destroy the integrity ofthe cement sheath
Flexural and tensile strength moreimportant form zonal prospective thancompressive strength.
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Formation Type
Set Cement Mechanical Properties
Casing Physical Properties
FACTORS EFFECTING CEMENT SHEATH LONG TERM DURABILITY
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ANNULAR SEAL TEST
Plastisol Sleeve
Simulated Hard or Intermediate Formation
Simulated Soft Formation
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ANNULAR SEAL TEST MODEL
N2 In
N2 Out
Confining Pressure
Seal for Confining Pressure
Rubber Sleeve
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ANNULAR SEAL FAILURE FOR PRESSURE ‐ CYCLED
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ANNULAR SEAL FAILURE FOR TEMPERATURE ‐ CYCLED
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BEST DURABLE CEMENTS
Cements with high tensile strength to young’smodulus ratio
Low young’s modulus value compared to that ofrock
Higher value of poison's ratio of set cement
Young’s modulus and tensile strength greatlyaffect cement sheath’s ability to withstand cyclicstresses loading during the life of the well
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Slurry Tensile
Strength(psi)Young’s Modulus
Type I 394/213 19.15 E 4
Type I with Fibers
1071 9.6 E 4
Latex 539 5.32 E 4
Latex with Fibers
902 4.5 E 4
MECHANICAL PROPERTIES
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DESIGN CRITERIA
Cement designs to maintain seal in the wellbore
throughout the life of the well.
Decision Support System to predict the cement’s
mechanical properties requirement to withstand
the stresses in the well throughout the full
productive life
Cement designs custom fit to individual wellbore
stress environments that changes during the life
time of the well
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Cementing – ISC Wells
Producer Well
Conventional Completion
Injector Well
Charged Aquifer
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Thermal Cycling
Ignition Air Injection
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Effect of Thermal Cycling(On Portland mt slurry with Silica)
Moulds No-1, 2, 3 Thermal cycled upto 300 deg CMoulds No-4, 5, 6 Thermal cycled upto 400 deg C
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Slurry Properties:• High temperature resistant Tail slurry
Composition: Portland Cement along with Metakaolin and Carbon fiber
Parameters: S.G. - 1.78,Thickening time - 210 min, Free fluid - Nil, API Fluid loss - 230ml/ 30 min,
Resistant to Thermal cycling upto 650 Deg C.
Liquid permeability is retained
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Thermal Properties of Tail Slurry
Temp(Deg C)
Duration of Curing(hrs)
CumulativeDurationof Curing
(days)
Comp.Strength
(psi)
LiquidPermeability
( md)
Remarks
70 24 1 2945 -- --
70 96 4 3125 0.03 --
70 350 70 72(3 cycle)
7 -- -- Thermal cycling
70 650 70 72 (3 cycle)
10 2930 0.06 Thermal cycling
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Cementing – ISC Wells
Producer Well
Ideal Completion
Injector Well
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SHORT AND LONG-TERM PROPERTIES
CEMENT SLURRY:Short-term properties
CEMENT SHEATH:Long-term properties
Desired densityMixable at the surfaceStable at bottom hole Desired free waterDesired thickening timeDesired fluid lossDesired comp.strength 100% placement Resists fluid influx
Thermally stable
Resists down holechemicalsMechanical properties
to withstand stressesfrom various well eventsand provide zonalisolation during entirelife of the well
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•Unconsolidated Formation over a fewthousand feet below the mud line
•The weaker the formation,the worst thecondition as formation unable to supportcement deformation
•Reservoir temperature several timeshigher than the sea bed temperature
•Temperature differential becomes evenhigher in ultra deepwater and ultra hightemperature environments
CHALLENGES IN DEEPWATER