An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru -...

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An Anglo Platinum Group Company World Leader in Platinum

Transcript of An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru -...

Page 1: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

An Anglo Platinum Group CompanyWorld Leader in Platinum

Page 2: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

Concentrators

Smelters

RBMR

CuCuNiNiCoCoNaNa22SOSO44

Metallics

Mines

PMRPMR

Low Grade Residues

Pt Pd Rh Ir Ru Os Au

RUSTENBURG PLATINUM CIRCUIT

Page 3: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

PMR FLOWSHEETDissolve

Platinum SX Pt - Sidestream

Ruthenium Distillation Ru - Sidestream

Iridium SX Ir - Sidestream

Value Recovery

Effluent Storage

Pure Metal Handling

Despatch/Sales

Rhodium Extraction Rh - Sidestream

Osmium Level 3

Pd - SidestreamPalladium SX

Au - SidestreamGold SX

Page 4: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

SAFETY

Page 5: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

LTIFR 2000 - 2004

0

0.2

0.4

0.6

0.8

1

1.2

Rat

e

LTIFR 1 0.54 0 0.11 0.12

2000 2001 2002 2003 2004

Page 6: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

SHE STRATEGY• Total integration of Safety, Health, Environment and Quality.

• Maintain existing NOSA five star, NOSCAR, ISO 14 001:2004, OHSAS18 001:1999 and ISO 9001:2000 status.

• Maintain focus on visible felt leadership.

• Enforce OTTO (ZERO TOLERANCE,TARGET ZERO) and adherence of the six Platinum rules.

• Empowerment of people through SHEQ training.

• Promote SHEQ awareness.

• Ensure legal compliance (audits).

Page 7: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

SHE ACHIEVEMENTS

• NOSA five star for 14 consecutive years

• NOSCAR status for 10 consecutive years

• OHSAS 18 001:1999 certified company

• ISO 14 001:2004 certified company

• ISO 9001:2000 certified company

• NOSA top 20 company- SHE integrated system

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PRODUCTION

Page 9: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

Rustenburg SectionREFINED PLATINUM OUNCES

-

500

1,000

1,500

2,000

2,500

3,000

Pt

Oz

pa

(000

)

R efined P t Ounces 1,871 2,109 2,251 2,307 2,453

2000 2001 2002 2003 2004

Page 10: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

OPERATING COSTS

Page 11: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

Rustenburg SectionCASH COST PER REFINED Pt OUNCE

100.00

150.00

200.00

250.00

300.00

350.00

400.00

Ran

d pe

r R

efin

ed P

t Oun

ce

C os t / P t Oz 320.00 310.00 334.00 345.00 329.00

2000 2001 2002 2003 2004

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Cash On Mine Cost CASH COSTS 2004

Stores31%

Toll treatment12%Sundries

11%

Utlities7%

Labour39%

Page 13: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

PMR TOTAL CAPITAL PROFILE

-

100

200

300

400

500

600

700

Cap

ex R

Mil

lio

n

E xpans ion capex 4 22 165 520 395

Security Ongoing C apex 15 81 10

Other Ongoing C apex 8 11 18 16 38

2000 2001 2002 2003 2004

Page 14: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

CAPITAL EXPENDITURE

PMR Capacity Increase ProjectCapex Profile

0100,000200,000300,000400,000500,000600,000

2001 2002 2003 2004 2005 2006

Year

Cap

ex R

M

2001 2002 2003 2004 2005 2006

Latest Cost Forecast to completion: R1 238 319

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CAPACITY INCREASE PROJECT

Page 16: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

PROJECT SAFETY RECORD

• As of the end of April 2005:– Two Restricted Work Cases (RWC) and 11 Lost Time Injuries (LTI) to

date.– Total hours worked on site: 6 215 604– Total hours since last LTI: 1 204 064– LTIFR (incl. RWC): 0.35– Number of contractors on site: 235

Page 17: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

ORIGINAL PROJECT APPROACH - Y2000

• Original expansion strategy for PMR was to expand production from 2 million oz T Pt in 2000 to 3.5 million oz T Pt in 2006.

• Approach selected for providing additional capacity was sequential expansion that addressed, in order of priority, identified constraints. Various areas of PMR would become constrained at different times between 2000 and 2006.

• Regarded as a low cost, high capital efficiency approach, as only constrained areas were expanded and were to be addressed in time to meet the constraint.

• The Project was also to ensure that any possibility of expanding beyond 3.5 million oz T Pt equivalent production if ever required was not compromised. Modular approach to be taken where possible.

• Project started at the beginning of Y2001.

Page 18: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

CHANGED BUSINESS SCENARIO –Y2003

• Revised Project Drivers:– Group-wide initiative to rationalize capital expenditure on all projects.– 2.9 M oz T Pt equivalent production pa the next milestone (Y2006).

• However: – Business benefits could be derived immediately from new / enhanced

process areas e.g. new Rhodium treatment processes.

Page 19: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

UNIQUE PROJECT FEATURES• Health & Safety:

– Live plant containing flammable, corrosive and / or explosive chemicals.– Hazards present in areas dictated timing and scopes of work.

• Security:– Construction / engineering more difficult and time consuming inside higher

security areas of PMR due to security requirements.– Major new plant areas (utilities, new process areas) built outside security

areas then incorporated into existing PMR at hot commissioning stages.• Phasing:

– Major study & scoping phase of project initiated first to identify capacity constraints.

– Process / utility areas of PMR sub-divided into 32 sub-projects, all of which were constrained or affected at different times leading up to 2006.

– 32 separate sub-projects, at different project phases, running concurrently.• Confidentiality:

– Security of process and commercial information a project priority.

Page 20: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

CHANGE IN PROJECT COSTS – Y2003

(18.97%)(16.82%)Variance

(296)(222)Variance (ZAR)

1 2641 098LCF

1 5601 320Approved

Nominal Money Terms (ZAR millions)

Constant mid 2002 Money Terms (ZAR millions)

Page 21: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

HOW WAS THIS ACHIEVED?

• All studies on PMR areas completed, with bottlenecks and operational issues identified.

• R & D work, pilot plant and plant based test work, carried out since start of project in Y2001, reached successful conclusion of first major phase.

• Operational work arounds identified and implemented.

• Change in Project drivers.

Page 22: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

CURRENT STATUS OF THE PMR EXPANSION PROJECT

• 88% of the sub-projects are complete and in production.

• New Rhodium plant commissioned and operating well.

• First half of new gold processing areas has been commissioned and is currently being optimised. Commissioning of the second half is to start in July 2005.

• Remaining sub-projects to complete the PMR capacity increase will be completed in 2006.

Page 23: An Anglo Platinum Group Company · Platinum SX Pt - Sidestream Ruthenium Distillation Ru - Sidestream Iridium SX Ir - Sidestream Value Recovery Effluent Storage Pure Metal Handling

THANK YOU

QUESTIONS ?

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An Anglo Platinum Group CompanyWorld Leader in Platinum