AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

11
AMS TRD GAS SUPPLY SYSTEM AMS TRD GAS SUPPLY SYSTEM BOX_S BOX_S Mechanical Structure Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1 **MIT CERN, July 16-17 2002

description

AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1 **MIT CERN, July 16-17 2002. USS. Mixing tank. z. x. y. C.GARGIULO. CERN 16 07 2002. “ Box_S ” Mechanics Lay-out. Upper USS Interface. Brackets. XENON tank. CO2 tank. - PowerPoint PPT Presentation

Transcript of AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

Page 1: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

AMS TRD GAS SUPPLY SYSTEMAMS TRD GAS SUPPLY SYSTEM

BOX_SBOX_SMechanical StructureMechanical Structure

Corrado Gargiulo*Robert Becker**

*INFN Roma1**MIT

CERN, July 16-17 2002

AMS TRD GAS SUPPLY SYSTEMAMS TRD GAS SUPPLY SYSTEM

BOX_SBOX_SMechanical StructureMechanical Structure

Corrado Gargiulo*Robert Becker**

*INFN Roma1**MIT

CERN, July 16-17 2002

Page 2: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

““Box_S Box_S ” Mechanics Lay-out” Mechanics Lay-out““Box_S Box_S ” Mechanics Lay-out” Mechanics Lay-out

Upper USS Interface

Lower USS Interface

XENON tank

CO2 tank

Brackets

Plate Weight 12 kgMaterial Al alloy 7050 T7451Overall dimension 154.875 X 557 X 863 mm

Mixing tank

USS

C.GARGIULO

CERN 16 07 2002

xy

z

Page 3: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

““Box_S Box_S ” Geometry updates” Geometry updates““Box_S Box_S ” Geometry updates” Geometry updates

C.GARGIULO

CERN 16 07 2002

USS Upper Trunnion Bridge Beam section

from 6 inches to 5 inches

Corner Cut

Side rib thickness from 3 mm to 5 mm

OLD NEW

Additional rib

Additional rib

Material : Al 7075 T6 Material : Al 7050 T7451

Chamfers from R 5 mm to R 10 mm

Page 4: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

RR

R

““Box_S Box_S ” FEA: new model” FEA: new model““Box_S Box_S ” FEA: new model” FEA: new model

ASSEMBLYPLATEPLATE CHAMFERS

MIX_TANK BRACKETS

C.GARGIULO

CERN 16 07 2002

R

R

R

Xe / CO2 TANKS BRACKETS

Page 5: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

Ux Uy Uz0 0 0

Ux Uy Uz9.301 2.350 2.746

x y z Yeld (1.25) Ultimate (2)13 3,25 3,25 132 0,75 3,3 3,6

3,25 13 3,25 149 0,77* 3,0 4,23,25 3,25 13 91 0.36 4,8 5,2-13 -3,25 -3,25 157 1,45 2,8 3,6

-3,25 -13 -3,25 189 1,10 2,3 2,4-3,25 -3,25 -13 87 0,57 5,1 5,0

Safety FactorAcceleration (g) Max Stress (VM) (MPa)

Max Displacement (mm)

Lower USS displaced

RESULTSLOADS:

Upper USS clampedRESTRAINTS:

xy

z

C.GARGIULO

CERN 16 07 2002

““Box_S Box_S ” FEA: STATIC ANALYSIS ” FEA: STATIC ANALYSIS ““Box_S Box_S ” FEA: STATIC ANALYSIS ” FEA: STATIC ANALYSIS

* @ Xe bracket

Page 6: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

““Box_S Box_S ” FEA: STATIC ANALYSIS ” FEA: STATIC ANALYSIS Inertial load (Inertial load (1313, 3.25, 3.25)g, 3.25, 3.25)gAttachement points relative deflection (9.301, 2.350,2.746)Attachement points relative deflection (9.301, 2.350,2.746)

““Box_S Box_S ” FEA: STATIC ANALYSIS ” FEA: STATIC ANALYSIS Inertial load (Inertial load (1313, 3.25, 3.25)g, 3.25, 3.25)gAttachement points relative deflection (9.301, 2.350,2.746)Attachement points relative deflection (9.301, 2.350,2.746)

C.GARGIULO

CERN 16 07 2002

x

y

z

1.32E+002N/mm^2

7.55E- 001mm

x

z

Page 7: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

C.GARGIULO

CERN 16 07 2002

1.49E+002N/mm^2

7.74E- 001mm

““Box_S Box_S ” FEA: STATIC ANALYSIS ” FEA: STATIC ANALYSIS Inertial load (3.25, Inertial load (3.25, 1313, 3.25)g, 3.25)gAttachement points relative deflection (9.301, 2.350,2.746)Attachement points relative deflection (9.301, 2.350,2.746)

““Box_S Box_S ” FEA: STATIC ANALYSIS ” FEA: STATIC ANALYSIS Inertial load (3.25, Inertial load (3.25, 1313, 3.25)g, 3.25)gAttachement points relative deflection (9.301, 2.350,2.746)Attachement points relative deflection (9.301, 2.350,2.746)

xy

z

Page 8: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

x y z1 64.29 0.0331 0.7258 0.004365

2 74.16 0.2743 0.0667 0.03178

3 95,04 0.0045 0.0284 0.0012

4 115,06 0.01375 0.00124 0.0016

5 163,17 0.0459 0.0009 0.007

6 197,59 0.3747 0.0003 0.004

7 239,82 0.0450 0.0015 0.050

8 262.41 0.0001 0.073 0.002

9 282,67 0.0005 0.009 0.0049

10 342,65 0.0856 0.0002 0.3468

Normalized effective massMode Frequency (Hz)

““Box_S Box_S ” FEA: ” FEA: MODAL ANALYSIS MODAL ANALYSIS OLDOLD ““Box_S Box_S ” FEA: ” FEA: MODAL ANALYSIS MODAL ANALYSIS OLDOLD

C.GARGIULO

CERN 16 07 2002

x

zx

z

y

First mode 64,29 Hz

y

z

x

z

Second mode 74.16 Hz

Page 9: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

““Box_S Box_S ” FEA: MODAL ANALYSIS ” FEA: MODAL ANALYSIS New model Vs OldNew model Vs Old

““Box_S Box_S ” FEA: MODAL ANALYSIS ” FEA: MODAL ANALYSIS New model Vs OldNew model Vs Old

OLD

NEW 1st mode: 74.0Hz

1st mode: 64.3 Hz

Xe Bracket Area

C.GARGIULO

CERN 16 07 2002

Page 10: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

““Box_S Box_S ” FEA: ” FEA: MODAL ANALYSIS MODAL ANALYSIS NEW NEW ““Box_S Box_S ” FEA: ” FEA: MODAL ANALYSIS MODAL ANALYSIS NEW NEW

x y z

1 74,023 0.2701 0.14496 0.0254

2 87,867 0.0414 0.6649 0.0050

3 109,842 0.1160 0.0009 0.0003

4 126,063 0.0153 0.0050 0.0037

5 148,756 0.00187 0.0010 0.0030

6 169,017 0.0022 0.0000 0.0005

7 177,985 0.1218 0.0020 0.0001

8 204,05 0.2444 0.0042 0.0065

9 217,405 0.00943 0.0221 0.0337

10 256,739 0.0447 0.0000 0.0038

Normalized effective massMode Frequency (Hz)

C.GARGIULO

CERN 16 07 2002

x

z

y

z

x

1st mode: 74,0 Hz

2nd mode: 87,9 Hz

Page 11: AMS TRD GAS SUPPLY SYSTEM BOX_S Mechanical Structure Corrado Gargiulo* Robert Becker** *INFN Roma1

C.GARGIULO

CERN 16 07 2002

““Box_S Box_S ” Production ” Production ““Box_S Box_S ” Production ” Production