AMS Conference 2013 - Automotive Manufacturing Solutions · PDF file KUKA Systems India |...
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Transcript of AMS Conference 2013 - Automotive Manufacturing Solutions · PDF file KUKA Systems India |...
AMS | India Conference | Pune
Date : 09. – 11. December 2013
Automated & Flexible Arc Welding Line for Automotive Chassis, RTB & FCM
Amar Patil
Sales, Engineering & Projects
KUKA Systems India Pvt. Ltd
www.kuka-systems.in
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KUKA AG
KUKA Systems
Planning |
Engineering
Assembly &
Test
Body
Structure
Tools & Dies
Technology
Solutions
Operating |
Production
KUKA Laboratories
KUKA Robotics
Customer Service
Controller
Robots
Software
Application modules
Medical applications
Service robotic
Productions-
Assistant
KUKA Group - Structure
www.kuka-systems.in
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KUKA Project
Automated & Flexible Arc Welding
line for Automotive Chassis
www.kuka-systems.in
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Chassis Welding Project Overview
• Design, Manufacturing & Supply of Entire
Line for Cycle time of 124 seconds with :
• Integration of Robots : 39 Nos.
• Welding Fixtures.
• Robotic Grippers.
• Variants considered : 15 Nos.
• Automated Material Handling Systems.
• Mezzanine Structures
• Part Identification & Marking System.
• Air, Water & Gas supply Systems
• Complete Electrical & Control System.
• Cycle time & Quality Prove-out
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Overall Chassis Welding Layout & Material Flow
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Chassis Front Mod Group Cell
• Loose parts loaded by operator.
• Robotic gripper picks front mod loose parts
and load on tack & geo fixture
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• Dual component robotic gripper & Re-weld
stations.
• KUKA standard positioner.
Chassis Front Mod Group Cell
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• Loose parts loaded by operator.
• Robotic gripper picks front mod loose parts
and load on tack & geo fixture
Chassis Rear Mod Group Cell
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• Dual component robotic gripper & Re-weld
stations.
• KUKA standard positioner.
Chassis Rear Mod Group Cell
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RTB & FCM Project layout
Front Cross Member
Rear Twist Beam
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FCM Robotic Weld line
• Complete robotic weld line.
• Synchronized robots working as mirror welding on same part.
• Utilization of KUKA standard positioners
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RTB Robotic Weld line
• Complete robotic weld line.
• Synchronized robots working as mirror welding on same part.
• Utilization of KUKA standard positioners
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Special Fixtures designed & supplied
• Bush pressing fixture for LCA
• Toe & Camber checking fixture for rear axle
• PLC operated and computerized reports generation for toe & camber angles.
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Thank you !!!
KUKA Systems India
