Amputation Prevention and Personal Responsibilities · 2020. 9. 24. · Human Behavior Developing...
Transcript of Amputation Prevention and Personal Responsibilities · 2020. 9. 24. · Human Behavior Developing...
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Amputation Prevention and
Personal Responsibilities
Mark Howell
Howell Safety & Training Solutions
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What’s an Arm and a Leg
Worth?
Take a Stand to Stop
Amputations Today!
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Controlling Amputation Hazards
Safeguarding is essential for protecting employees from needless and preventable injury. A good rule to remember is:
Any machine part, function, or process that may
cause injury must be safeguarded.
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OSHA Definition: Amputation
An amputation is the traumatic loss of all or part of a limb or other external body part. This would include fingertip amputations with or without bone loss; medical amputation resulting from irreparable damage; and amputations of body parts that have since been reattached.
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Machinery Associated with Amputations
1. Mechanical Power Presses
2. Power Press Brakes
3. Powered and Non-Powered Conveyors
4. Printing Presses
5. Roll-Forming and Roll-Bending Machines
6. Shearing Machines
7. Food Slicers
8. Meat Grinders
9. Meat-Cutting Band Saws
10. Drill Presses
11. Milling Machines
12. Grinding Machines
13. Slitters
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Hazardous Activities
Machine set-up/threading/preparation,*
Machine inspection,*
Normal production operations,
Clearing jams,*
Machine adjustments,*
Cleaning of machine,*
Lubricating of machine parts,* and
Scheduled and unscheduled maintenance.*
*These activities are servicing and/or maintenance activities.
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What types of machine components are hazardous?
Point of Operation – the area of a machine where it performs work on material
Power-Transmission Apparatuses – flywheels, pulleys, belts, chains, couplings, spindles, cams, and gear in addition to connecting rods and other machine components that transmit energy
Other Moving Parts – machine components that move during machine operation such as reciprocating, rotating, and transverse moving parts as well as auxiliary machine parts
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Safeguards Against Amputations
Elimination- of any hazards to avoid any possibility
Engineering- by guarding around all moving parts
Including barriers, fencing, interlocks, etc.
Administrative Controls- to control recognized hazards
LOTO is an example of this
Personal Protection- Keep awareness of your hands
Do not bypass guards or work on live equipment
Avoid wearing loose clothing, gloves or jewelry
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Safeguards Against Amputations
Be aware of different hazards that cause
amputations
Focus on eliminating as many as possible
Then look to control you and your co-workers
Not every single hazard can be eliminated
Always be aware of your surroundings
Never put yourself in a situation where injury is
likely to occur
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What kinds of mechanical motion are hazardous?
Rotating
Reciprocating
Transversing
Cutting
Punching
Shearing
Bending
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Design of Equipment
Equipment
Safety
Controls
Guarding
Ergonomic
Accessibility
Free from harm
Allows for production
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Design of Equipment
Guards provide physical barriers that prevent access to hazardous areas.
Devices help prevent contact with points of operation and may replace or supplement guards.
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Criteria for Machine Safeguarding
Prevents worker contact with the hazard area during the operating cycle.
Avoids creating additional hazards.
Is secure, tamper-resistant, and durable.
Avoids interfering with normal operation of the machine.
Allows for safe lubrication and maintenance.
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The Best Prevention of
Amputations and Injuries
Is YOU!
It involves 2 things
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Human Behavior
Personal Responsibility
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PROaction versus REaction
“Well that’s an accident
waiting to happen…”
“Someone ought to do
something…”
That someone is YOU!
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ACCIDENTS
ACCIDENTS HAVE TWO THINGS IN COMMON
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ACCIDENTS
They all have outcomes from the accident
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ACCIDENTS
They all have contributory factors that
cause the accident
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Hazard
Existing or Potential
Condition That Alone or
Interacting With Other
Factors Can Cause Harm
A Spill on the Floor
Broken Equipment
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Risk
A measure of the probability and
severity of a hazard to harm
human health, property, or the
environment
A measure of how likely harm is to
occur and an indication of how
serious the harm might be
Risk 0
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Safety
FREEDOM FROM DANGER OR HARM
Nothing is Free of
BUT - We can almost always make
something SAFER
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Safety Is Better Defined As….
A Judgement of the
Acceptability of Risk
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Human Behavior
Common to
all
accidents
Not limited to the person involved in accident
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Why is one sign often ignored,
the other one often followed?
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$ Direct Costs
Medical
Insurance
Lost Time
Fines
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Indirect Costs Injured, Lost
Time Wages
Non-Injured, Lost Time Wages
Overtime
Supervisor Wages
Lost Bonuses
Employee Morale
Need For Counseling
Turn-over
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Indirect Costs Equipment Rental
Cancelled Contracts
Lost Orders
Equipment/Material Damage
Investigation Team Time
Decreased Production
Light Duty
New Hire Learning Time
Administrative Time
Community Goodwill
Public/Customer Perception
3rd Party Lawsuits
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Real Costs
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9 ways to take personal
responsibility for safety
Behaviors critical to ensure this step change
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Clear Expectations
Make safety important
Follow the rules and procedures
Ensure you understand what is expected of
you and your team members
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Effective Communication
Where possible, use face to face
communication
Always listen carefully
Ask open ended questions
Verify understanding
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Personal Leadership
Lead by example and show safe behavior
Have courage to do the right thing
Never tolerate unsafe behavior even
At work, home or leisure
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Personal Risk Awareness
Stay aware of your surroundings
Remain alert to changes
Never put yourself or others at risk
Contribute to discussions about risks on the job
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Planning
Take time to familiarize yourself with the
safety aspects of the job
Question any areas that are not completely
clear to you
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Duty to Intervene
Challenge any unsafe acts or conditions
Promote and praise positive and safe behavior
Welcome intervention from others
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Accountability
Accept responsibility for your actions and their
consequences
Take action and offer solutions to prevent incidents
Follow the rules, they are there to keep you safe
Take responsibility and ownership for safety
Take time to think about the positive and negative
consequences of your actions and those around you
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Self Evaluation
List your personal commitments to safety
Share them with your team members
Request regular feedback
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Develop, Encourage and Sustain
Safe Behavior
Start everyday by thinking of how you can keep
yourself and others safe
Practice hazard recognition
Consistently do things the safe way at work and
at home
Share good practices
Intervene to change bad practices
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Develop, Encourage and Sustain
Safe Behavior
Give and act on positive and opportunity
feedback
Continually look for opportunities to learn from
others
Keep communicating the benefits of sustained
safety
BE THE LEADER!!!
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Personal Responsibility
Involves Human Behavior
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Human Behavior
Focusing on “Awareness” is a typical educational approach to change safety behavior
Example: You provide employees with a persuasive rationale for wearing safety glasses and hearing protection in certain work areas
WIIFMWhat’s In It For Me!
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Human Behavior
Developing Personal Safety Awareness
A) Before starting, consider how to do job safely
B) Understand required P.P.E. and how to use it
C) Determine correct tools and ensure they are in good condition
D) Scan work area – know what is going on
E) As you work, check work position – reduce any strain
F) Any unsafe act or condition should be corrected
G) Remain aware of any changes in your workplace – people coming, going, etc.
H) Talk to other workers about safety
I) Take safety home with you
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Human Behavior
TIME!
“All this safety stuff takes time doesn’t it”?
“I’m too busy”!
“I can’t possibly do all this”!
“The boss wants the job done now”!
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Human Behavior
Does rushing through the job, working quickly
without considering safety, really save time?
Remember – if an incident occurs, the job may
not get done on time and someone could be
injured – and that someone could be YOU!!
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Accidents are What Happens to
Somebody Else
BUT REMEMBER:
YOU
are somebody else
to somebody else