Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock...

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Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi – ENGIE Lab CRIGEN – Key Expert Pingyang Li – Hydrogen BU- SVP, Business Development 13th November 2019 – AICHE 2019 -Orlando 18/03/2019 Industry Lab short presentation 1 [email protected] 18/03/2019 Industry Lab short presentation 1 [email protected]

Transcript of Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock...

Page 1: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables

Dr Camel Makhloufi – ENGIE Lab CRIGEN – Key ExpertPingyang Li – Hydrogen BU- SVP, Business Development

13th November 2019 – AICHE 2019 -Orlando

18/03/2019Industry Lab short presentation 1

[email protected]

18/03/2019Industry Lab short presentation 1

[email protected]

Page 2: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

167,000employees

€60.6 billionin revenue

€2.5 billionrecurring profit after tax

€11 billionof planned investment in growth in 2019-2021

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NORTH AMERICA€3.9 billionin revenue

Our worldwide presence*

LATIN AMERICA€4.2 billionin revenue

EUROPE€47.2 billion

in revenue

NEAR AND MIDDLE EAST

€1.9 billionin revenue

ASIA AND OCEANIA€3 billionin revenue

AFRICA€0.4 billionin revenue

*on 31/12/2018

OF WHICH, FRANCE €24.9 billion in revenue

AND BENELUX€6 billion in revenue

ENGIE LAB HYDROGEN RESTRICTED – NO REPRODUCTION ALLOWED - PROPERTY OF ENGIE - 13/11/2019 AICHE Conference Orlando

Page 3: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Hydrogen Thematic

We pave together the way for a competitive zero-carbon hydrogen economy

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Page 4: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

ENGIE Lab CRIGEN – HydrogenOngoing Funded Collaborative projects at Global Scale

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Page 5: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

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Main fossil fuel exporters to Europe

Lowest PV auction bid worldwide in 2018 and 2019

Hybrid Wind and PV cumulative full load hours –Source VTT

Hydrogen as dispatchable form of energy storage for energy supply diversification

Hydrogen is key for new energy corridors and energy supply diversification through international trading

New energy corridor with countries showing electricity economic potential lower than 30€/MWh with cumulativeload hours higher than 5000 hours are possible!

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Page 6: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

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Technical resource potential at the end of 2030 per 100 km2 WindEurope (2017)

Technical resource potential at the end of 2030 by country (2017)

Economically attractive potential in 2030 by sea basin (WindEurope)-2017

Hydrogen and ammonia will be key to harvest offshore wind energy and reduce curtailement

Wind energy potential is huge but implies to make use of far from the shore wind mills in order to be harvestedglobally. This increases energy transmission cost and reduces thus the economic potential of offshore wind.

ENGIE LAB HYDROGEN RESTRICTED – NO REPRODUCTION ALLOWED - PROPERTY OF ENGIE - 13/11/2019 AICHE Conference Orlando

Page 7: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Decision-making tools for efficient R&D

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COSTHY is an in-house dynamic decision-making toolwhich allows :

• to self-design the architecture of the process (Electrolysers /Storages / Compressors…)

• to study multi end-use applications (H2, Gas, Liquid, Power)• to consider variable electricity sourcing

HYTAC is an in-house add-on linked with COSTHYwhich allow to determine levelized cost related tomulti-segment transportation of hydrogen

• Consider up to 6 conditioning method• Up to 3 three segments terrestrial or maritime

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Page 8: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Long distance hydrogen transportation : case study in Morocco

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— 4 different hydrogen carrier are considered Liquid hydrogen, DBT, NH3, SNG : hydrogenated, transported and dehydrogenated except for SNG

— Electricity is produced from PV or from hybrid PV and wind electricalsourcing in three different city in Morocco : Essaouira, Agadir and Tarfaya

— Discharged energy cost are calculated for 3 time frame : 2030,2040 and 2050 respectively for 5, 10 and 20 TWh equivalent

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Page 9: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Electricity cost and profile in Morrocco

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2030 2040 2050

PV 42 €/MWh 32 €/MWh 23 €/MWhWind 42 €/MWh 34/MWh 29/MWhGrid >100 €/MWh >100 €/MWh >100 €/MWhELY 450€/kW 300€/kW 300€/kW

Sources :• PV : "Current and Future cost of

photovoltaics" Fraunhofer ISE• Eolien : 2009 NREL "Wind LCOE" for IEA,

"Forecasting wind energy cost ans costdrivers" IEA Wind + USDoE June 2016

• Grid : Enerdata, internal estimate

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Page 10: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Levelized cost of discharge energy : true, wrong or in between – Case of Agadir

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LH2 LSNG NH3 DBT

PV - 2030

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Hybrid PV + wind - 2030

Y. Ishimoto and al. 2015.D. Teichmann and al., 2012.M. Eypasch et al.,2017.M. Reuß, 2017.M. Appl, 2012

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Hybrid PV + wind - 2050

q H2 production cost is predominant with strong effect of hybridation on levelized cost of discharge energy

q Apparently, LH2 and NH3 are the most promising…. But in which extent can we trust these results since maturity levels of each solution are very different

q Ammonia production is particularly mature but pure hydrogen recovery from ammonia cracker is still a question : — No large scale cracker exists so far and data are not available in the literature. Decentralized cracker for pure H2 does not exist!

LH2 LSNG NH3 DBT

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Page 11: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Ammonia cracking : Centralized versus decentralized

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Page 12: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

CENTRALIZED AMMONIACRACKING

Page 13: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

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Outside Steam methanereformer Detailed view Ammonia cracker modeled under

Aspen software

Design of a large scale ammonia cracker based on SMR

The convection section is subdivided into 4 compartments or banks with different functions each : The first oneservers as a feed water evaporator, the second as a process ammonia evaporator, the third as a high pressuresteam superheater and the last one as a combustion air preheater.

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Page 14: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Centralised Ammonia Reformer : how to get to 0.1 ppm NH3?

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93.1

61.2 69

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Base case Without cogeneration Methane as fuel

Ther

mal

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ncy

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Overall LHV efficiency Firebox Convection section Stream Composition

Fuel 85% NH3 15% H2

Feed NH3

Steam H2O

Flue gas 67% N2 31% H2O <2% O2, Ar

Product 69% H2 23% N2 8% NH3

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Page 15: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Decentralized ammonia cracking : membrane reactor

Page 16: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Process beyond thermodynamic equilibrium2

Decentralized Ammonia Reformer : Membrane reactors

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Membrane reactor for NH3 cracking Reaction and separation simultaneously in one unit

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Lower operating temperatures3

In-situ H2 recovery.4

Large decrease in number of operation units and BoP.

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Page 17: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Decentralised Ammonia Reformer : Results of NH3 conversion

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Experimental results confirmed by modeling and simulation and extrapolated

q In a conventional reactor, the NH3conversion stays far from theequilibrium at low temperatures.

q In a membrane reactor, theconversion is clearly increased andit can reach equilibrium conditions.

q When vacuum is used in thepermeate, virtual full conversion ofNH3 is obtained, even at 400 ͦC, andin all the cases beyond equilibrium.

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No Membrane

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Page 18: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Decentralized ammonia cracking Vs centralized ammonia cracking

Page 19: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

DecentralizedCentralized

Ammonia Cracking : Distance Impact – Preliminary results

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500 km10.3$/kg

300 km9.1 $/kg

100 km8.0$/kg

500 km6.0 $/kg

300 km5.9 $/kg

100 km5.7 $/kg

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The transition to zero carbonis under way

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What is the end game?

ENGIE architect, invest, build and operate large scale hydrogen solutions, across the value chain.

HydrogenElectricity

Heat & coldCarrierMultifluid

PV

HydroElectrolyzer

Heat & Cold

Heat& Cold

Mobility

IndustryWind

Storage

Transport of green energyto regions with

limited RES potential

Mobility

Energy intensive as mines, ammonia, steel, cement…

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Local multi-usage business : electricity, heat, cold, process, transport, storage,…

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Storage

Multi-usage green offerMassive green H2

production from cheap RES

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Page 22: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Enables full unlocking of renewables

More renewables

Environmental pressure

Decarbonization:the vital role of,

and golden opportunity for

Early Adopters!

Grid instability,more storage needed

Cost decrease,industrialization

End uses

More green

H2

H2 H2

O2

How to get there?Early Adopters have started the Virtuous Circle

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ENGIE’s concrete projects with “early adaptors”

Our commercial development projects span the globe over a range of industries & sectors

Zero Emission Valley (ZEV) Project

Yuri Project

HyNetherlands Project

Rhyno Project

Other Hydrogenprojects of ENGIE

Rungis

HyEx Project

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Page 24: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

Yara & Engie Project Overview•Client: Yara in Australia.

•Purpose: Design, build, operate arenewable energy powered greenhydrogen plant.

•H2 usage: Ammonia for domestic andinternational markets – renewablefertilizers, renewable industrial feedstock,renewable fuel.

•First milestone: double digit MW, industrialscale.

•End game: GW league.

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Page 25: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

•Client: ENAEX in Chile.

•Purpose: Design, build, operate arenewable energy powered greenhydrogen plant.

•H2 usage: new ammonia plant – greenblasting services for the mining industry,a.o.

•First milestone: double digit MW, industrialscale.

•End game: GW league.

Enaex & Engie Project Overview

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Page 26: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key

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Dr N. KezibriENGIE Lab H2

Dr O. PierreENGIE Lab H2

Mr S. FortinENGIE Lab H2

Mr. Alexi LiedesENGIE Lab H2

Acknowledgments

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Ms Secil Torun ENGIE Lab H2

TEAM LEADER

Page 27: Ammonia As Hydrogen Carrier to Unlock the Full Potential ......Ammonia As Hydrogen Carrier to Unlock the Full Potential of Green Renewables Dr Camel Makhloufi –ENGIE Lab CRIGEN –Key