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Transcript of AMF Zero Point 2007 3GB
Catalogue 2007/3GB
CLAMPING. SCREWING. LOCKING.Plus Service Guarantee
Zero-Point Systems
Toggle Clamps mechanical and pneumatic
Hydraulic Clamping Systems
Standard Clamping Elements
CLAMPING. SCREWING. LOCKING.Plus Service Guarantee
Certified
according
to ISO 9001
STAINLESS STEEL
Hand Tools
All sales are subject to our terms of sales and delivery. All rights for creation, photos and text are reserved for editor AMF. Photo-mechanical or any other reproduction on expressed permission only.
KS -/2.5/-/-/07/2007 - Printed in Germany
ANDREAS MAIER GmbH & Co. KG Schloss- und Werkzeugfabrik
Home address: Waiblinger Straße 116 70734 Fellbach Germany
Post address: Postfach 17 60 70707 Fellbach Germany
Phone: +49 (0) 711 / 57 66-0 Fax: +49 (0) 711 / 57 57 25 Internet: www.amf.de Mobile: amf.mobi
Sales: Phone: +49 (0) 711 / 57 66-112 Fax: +49 (0) 711 / 57 57 25 E-mail: [email protected]
Cat. order no. 189308 – 1,75
ZPS Katalog Englisch.indd 36-1 12.07.2007 17:00:12 Uhr
The Service GuaranteeWe offer you confidence – five ways – in every aspect of our products.
At AMF, the service is right too. You can rely on us. Guaranteed!
1 Real technical advice Many tasks and a multitude of solutions. From AMF
Professional Products you can find the right way to
solve your problem – fast and reliably – either at your
local dealer or with the help of the specialist in our
team. Just call us!
2 Short delivery times From the AMF finished-product stores with over 5.000
articles, we can supply 98 % of orders from stock. And
you can be sure that every stock article ordered is des-
patched the same day.
3 Certified quality AMF stands for painstaking production in our own works.
We have followed this tradition since 1890 – today, of
course, with a modern quality assurance system to ISO
9001.
4 Warranty We believe in the high quality of our products.
Complaints are dealt with quickly, unbureaucratically
and generously – as far as possible, even well-beyond
the guarantee period.
5 Individual development You cannot find the product you need? Talk to us; we
will find the right solution for you – from a special ver-
sion, right through to a completely new development.
Company history1890: Company founded by Andreas
Maier as a lock manufacturer.
1920: Production program extended to
include spanners.
1928: Production-line assembly of
“Fellbach locks”.
1951: With the introduction of clamp-
ing elements, AMF diversified into
the fields of workpiece and tool
clamping.
1965: Toggle clamps extend the AMF
product range. AMF catalogues
are now published in ten
languages.
1975: Hydraulic clamping marks further
specialisation.
1982: Clamping and fixture systems.
1996: Introduction of the AMF Team
Organisation in all business sec-
tors. Quality assurance certified
to ISO 9001.
2001: Introduction of the AMF Service
Guarantee.
2004: Introduction of ZPS zero-point
system expands AMF’s clamping
expertise.
2005: Introduction of positioning system
for laser marking.
2007: AMF adds the TTEC clamping
and fixture system for laser weld-
ing to its range of products.
Dear Customers,
Since 1890, the name AMF has stood for reliability and
the highest quality. Today our product range comprises
more than 5000 articles in the sectors clamping, hand
tools, and locks. That makes us a leading European
manufacturer.
Outstanding products are only one side of the coin. For
us, it is just as important to provide our customers with
perfect service, day in and day out. We laid the foun-
dations for this in recent years with our modern Team
Organisation. The service from your partner at AMF will
be quick, direct, and competent.
Now, our exceptional service has a name: the AMF
Service Guarantee. It offers you five significant advan-
tages – see them for yourself on this page.
Hans-Günther Maier Managing Director
ANDREAS MAIER
GmbH & Co. KG
2007/3G
B
How do I order?
AMF e-Business offers you new possibilities! Many of our customers have been ordering AMF products electronically for several years now.Currently, for more than 30% of our sales, orders are placed electronically and processed online. In the side bar, you will fi nd the various ordering op-tions with which you too can profi t from the advantages that AMFe-Business offers.
e-commerce at AMF – the AMF Online Shop
In our new AMF Online Shop, AMF offers you the best conditions for your Internet buying. Its basis today is a medium-neutral database from which our Online Shop and related print media are generated fully automatically.In this way, you have access to the latest products and revisions at all times and immediately.
Using the direct online connection to the AMF inventory control system, you can check the availability and delivery of the goods you need, and check the current status of your order at any time.
If you are a registered customer, then your access data lets you see your specifi c, individual prices and order data.
1. Use the “Products” link to go to our Online Shop
2. Register without obligation, your access data will be sent to you auto-matically by e-mail.
3. Study our range of products and select those you need on the individual product pages, or use the fast-track to put them straight in the trolley.
4. Go to “Prices and availiability” to check when a product can be sup-plied.
5. When you order: send off your order, and you are 98% certain to recieve your goods on the next working day.
6. The entire system is supplemented and extended by its linkage to CAD data for AMF products. These are available to our customers free of charge, in over 60 CAD formats, direct from the AMF Shop.
Go online with us – test our website and register so that you have all these advantages. We look forward to your visit...
About AMF Products CAD-Data Service News Home Contact Imprint
In the Online Shop: Register and order at the click of a mouse – simple and uncompli-cated.
Using EDIFACT: you can order direct from your inventory control system and you receive the delivery note and invoice.
In e-mail format: you send us the necessary data for your order. Please ask us how it must be formatted.
By telephone: just as before, all information is available from our service staff.
+49 (0) 711 57 66-0
e-Business@AMF
ZERO-POINT-SYSTEMS 39
2007
/3G
B
SERVICE5
2 ZERO-POINT-SYSTEMS
ZPS Katalog Englisch.indd 2-3 12.07.2007 17:00:15 Uhr
Table of ContentsNumber index see page 36
ZERO-POINT-SYSTEMS 3
2007
/3G
B
3-8
9-12
13-17
18-21
28-32
33-36
... the Zero-Point-System
Installation clamping modulesK5/10/20/40
Surface-mounting clamping modulesK5/10/20/40
Horizontal rapid-clamping cylinderCompact cylinder
Hydraulic clamping stationsLight-gauge tower
Clamping nipples and engagement nipple screwsK5/10/20/40
Automation solutions
Accessories „Zero-Point-Systems“
22-23
24-27
2007_3_S3-8_mitAMF.qxd 12.07.2007 14:29 Seite 3
4
2007/3GB
ZERO-POINT-SYSTEMS
Specifications subject to change.
The Zero-Point-System
Workpiece/fixture level
Machine level
Interface
2007_3_S3-8_mitAMF.qxd 12.07.2007 14:32 Seite 4
... and its efficiency
ZERO-POINT-SYSTEMS 5
Specifications subject to change.
2007
/3G
B
Procedurewithout zero-point clamping system
with Zero-Point System from AMF
Machine costs € 80,- / h € 80,- / h
Number of set-ups per day 4 x 4 x
Set-up time per procedure 30 min. 2 min.
Set-up time per day 120 min. (2 h) 8 min. (0,13 h)
Set-up costs per day € 160,- € 10,67
Set-up costs per year with 240 work days € 38.400,- € 2.560,80
Annual saving € 35.839,20
Procedurewithout zero-point clamping system
with Zero-Point System from AMF
Machine costs
Number of set-ups per day
Set-up time per procedure
Set-up time per day
Set-up costs per day
Set-up costs per year with 240 work days
Annual saving
Investment for your Zero-Point System
Sample calculation of a customer before and after use of the zero-point system
Are you producing yet or still setting up?
Just run the figures!Your cost-benefit calculation with your payback period for the zero-point system
2007_3_S3-8_mitAMF.qxd 12.07.2007 14:33 Seite 5
The benefits at a glance!Ten important features ensure priceless advantages for you. The sum of these advantages can be found in a new AMF product series,which meets your requirements 100% and is based on experience inzero-point clamping technology dating back to 1985.
Form fit!
Optimised encapsulation of the balls on 3 sides.
Three point principle!
Force transmission through a three pointprinciple! Optimised force distributionprevents sheering load on the balls.
Safety system!
Process-sure - Clamping module canalways be opened.
Connections!
Low installation depth.
Corrosion free!
Hardened high alloy tool steel.
2007_3_S3-8_mitAMF.qxd 12.07.2007 14:34 Seite 6
Specifications subject to change.
Self guiding!
Within 12mm offset.
Alignment!
Tilt compensation on entry andretraction.
No ball cage!
The balls are free to move in the ballchannel. Reduced wear and increasedoperating life.
Large ball diameter!
Providing a high contact area.
High pull-in, holding and locking force!
Size Hold. force [kN]
Pull-in/locking force up to [kN]hydraulic pneumatic
K 5 13 5 1,5K 10 25 10 8K 20 55 20 17K 40 105 40 30
2007_3_S3-8_mitAMF.qxd 12.07.2007 14:36 Seite 7
8
2007/3GB
ZERO-POINT-SYSTEMS
Specifications subject to change.
Technical data
Note: Colour guidance system for hydraulic or pneumatic unlocking!
Design: Round
In the ORANGE part of the table: Hydraulic unlocking!
In the BLUE part of the table: Pneumatic unlocking!
K5
Cat
. P. 1
0 an
d 14
K10
Cat
. P. 1
1 an
d 15
K20
Cat
. P. 1
1 an
d 15
K40
Cat
. P. 1
1 an
d 15
Ho
rizo
ntal
K20
Cat
. P. 1
9
Ho
rizo
ntal
K40
Cat
. P. 1
9
Co
mp
act
cylin
der
K10
Cat
. P. 2
1
hydr. pneum. hydr. pneum. hydr. pneum. hydr. pneum. hydr. hydr. hydr.
Pull-in /locking force in thesystem up to [kN] 5 1,5 10 8,5 20 17 40 30 20 40 13
Holding force [kN] 13 13 25 25 55 55 105 105 55 105 25
Clamping cycles 150.000 150.000 150.000 150.000 150.000 150.000 150.000 150.000 150.000 150.000 150.000
min. operating pressure [bar] 50 6 50 6 50 6 50 6 50 50 50
max. operating pressure [bar] 60 12 60 12 60 12 60 12 60 60 60
Oil volume [cm3] 1,5 1,5 3,0 3,0 10,0 10,0 27,0 27,0 10,0 27,0 3,5
Weight[kg]
Installation 0,15 0,15 0,45 0,45 1,40 1,55 3,45 3,30 2,15 5,25 1,10
Surface-mounting - - 0,90 0,90 2,75 2,60 3,85 6,45 - - -
Clamping time [s] 1,0 0,5 1,0 0,5 1,0 0,5 1,0 0,5 1,0 1,0 1,0
Unclamping time [s] 1,0 0,5 1,0 0,5 1,0 0,5 1,0 0,5 1,0 1,0 1,0
Pre-positioning [mm] 4,0 4,0 6,5 6,5 12,0 12,0 12,0 12,0 11,0 11,0 4,0
Repeatability [mm] < 0,005 < 0,005 < 0,005 < 0,005 < 0,005 < 0,005 < 0,005 < 0,005 < 0,005 < 0,005 < 0,005
Design: Square
K10Cat. P. 12 and 16
K20Cat. P. 12 and 16
K40Cat. P. 12 and 16
hydr. pneum. hydr. pneum. hydr. pneum.
Pull-in /locking force in thesystem up to [kN] 10 8,5 20 17 40 30
Holding force [kN] 25 25 55 55 105 105
Clamping cycles 150.000 150.000 150.000 150.000 150.000 150.000
Moment of torsion [Nm] 200 200 300 300 800 800
min. operating pressure [bar] 50 6 50 6 50 6
max. operating pressure [bar] 60 12 60 12 60 12
Oil volume [cm3] 3,0 3,0 10,0 10,0 27,0 27,0
Weight[kg]
Installation 0,55 0,55 1,70 1,85 3,60 3,45
Surface-mounting 1,00 1,00 2,90 2,75 4,00 6,60
Clamping time [s] 1,0 0,5 1,0 0,5 1,0 0,5
Unclamping time [s] 1,0 0,5 1,0 0,5 1,0 0,5
Pre-positioning [mm] 6,5 6,5 12,0 12,0 12,0 12,0
Repeatability [mm] < 0,005 < 0,005 < 0,005 < 0,005 < 0,005 < 0,005
2007_3_S3-8_mitAMF.qxd 12.07.2007 14:36 Seite 8
Installation clamping modules
ZERO-POINT-SYSTEMS 9
Specifications subject to change.
2007
/3G
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Suitable for installation in:
Potential applications for installation clamping modules:
Quick-closure plates (mounting plates)
Can be installed in all positions, vertical or overend without assembly tools.
Machine tables Clamping profile Clamping towersClamping pallets Base platesFour and Five axis machine tables Index Plates
Pull-in/locking force up to 40 kN
Holding force 105 kNBall diameter 18 mm Pull-in/locking force
up to 20 kNHolding force 55 kNBall diameter 14 mm
Pull-in/locking forceup to 10 kN
Holding force 25 kNBall diameter 8 mm
Pull-in/locking forceup to 5 kN
Holding force 13 kNBall diameter 5 mm
Multiple clamping system device clamped with AMFinstallation clamping modules
Through different dimensions, the advantages of thezero-point clamping system are optimally used.
AMF Zero Point System integrated into a measuringmachine.
K20 Ø 112 mm
K40 Ø 148 mm
K5 Ø 45 mm
K10 Ø 78 mm
2007_3_S9-17_mitAMF.qxd 12.07.2007 14:44 Seite 9
10
2007/3GB
ZERO-POINT-SYSTEMS
Specifications subject to change.
Installation clamping modules K5Order
no. Size Pull-in/locking force up to [kN]
Holding force[kN] g
305953 K5 5 13 300
No. 6370EARH Installation clamping module, round, screw-in versionHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Orderno. Size Pull-in/locking force
up to [kN]Holding force
[kN] g
305979 K5 1,5 13 300
No. 6370EARL Installation clamping module, round, screw-in versionPneumatic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Application:With a small footprint for installation in base plates, machine tables, clamping profiles, columns andtowers, swivel bridges, machine pallets and clamping pallets. Also suitable for use as "cylinder locks"with high repeatability.
Note:Installation clamping module with a low installation height of 19.8 mm and an installation diameter of45 mm (M45 x 1). Hydraulic pressure is only needed for unclamping (min. 40 bar / max. 50 bar). Theinstallation clamping module is mechanically locked in the clamped position. The advantages of thisare that there are no cumbersome lines and no danger of leakage. The contact surface is the uppersurface of the housing.
On request:- Installation diagrams on request - Automation solutions
Orderno. ØD ØDN ØD1 H HA ØLK T
305953 M45 x 1 15 39 19,8 5,8 36 14
Orderno. ØD ØDN ØD1 H HA ØLK T
305979 M45 x 1 15 39 19,8 5,8 36 14
Dimensions:
Dimensions:
Application:With a small footprint for installation in base plates, machine tables, clamping profiles, columns andtowers, swivel bridges, machine pallets and clamping pallets. Also suitable for use as "cylinder locks"with high repeatability. Pneumatic modules are optimally suited for use in the foodstuffs, pharmaceutical and chemical industries, as well as in oil-free applications.
Note:Installation clamping module with a low installation height of 19.8 mm and an installation diameter of45 mm (M45 x 1). Pneumatic pressure is only needed for unclamping (min. 6 bar / max. 12 bar). Theinstallation clamping module is mechanically locked in the clamped position. The advantages of thisare that there are no cumbersome lines and no danger of leakage. The contact surface is the uppersurface of the housing. The pneumatic design has 2 connections: 1 x clamping / unclamping, 1 x turbo connection.
The turbo connection is pressurised only briefly with 6 bar after the clamping process, thus achievingthe specified pull-in forces.
On request:- Installation diagrams on request - Automation solutions
STAINLESS
STEEL!
STAINLESS
STEEL!
2007_3_S9-17_mitAMF.qxd 12.07.2007 14:45 Seite 10
Installation clamping modules K10/20/40
ZERO-POINT-SYSTEMS 11
Specifications subject to change.
2007
/3G
B
Orderno. Size Pull-in/locking force
up to [kN]Holding force
[kN] Blow outg
303628 K10 10 25 - 0,45305367 K10 10 25 X 0,45302984 K20 20 55 - 1,40302992 K20 20 55 X 1,40303024 K40 40 105 - 3,45303032 K40 40 105 X 3,40
No. 6370EARH Installation clamping module, roundHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Orderno. Size Pull-in/locking force
up to [kN]Holding force
[kN] Blow outg
303602 K10 8 25 - 0,45305375 K10 8 25 X 0,45303008 K20 17 55 - 1,40303016 K20 17 55 X 1,40303040 K40 30 105 - 3,45303057 K40 30 105 X 3,40
No. 6370EARL Installation clamping modulePneumatic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Application:With a small foot-print for installation in base plates, machine tables, clamping profiles, columns andtowers, swivel bridges, machine pallets and clamping pallets.
Note:The installation clamping modules have high holding and pull-in forces with very small installationdimensions. Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules are mechanically locked in the clamped position. The advantages of this are that thereare no cumbersome lines and no danger of leakage.
On request:- Installation diagrams on request - Automation solutions
Orderno. ØD ØDN ØD1 H HA ØLK M T
303628 78 22 50 30 7 60 M5 23305367 78 22 50 30 7 60 M5 23302984 112 32 78 44 10 88 M6 34302992 112 32 78 44 10 88 M6 34303024 148 40 102 57 15 118 M8 42303032 148 40 102 57 15 118 M8 42
Orderno. ØD ØDN ØD1 H HA ØLK M T
303602 78 22 50 30 7 60 M5 23305375 78 22 50 30 7 60 M5 23303008 112 32 78 44 10 88 M6 34303016 112 32 78 44 10 88 M6 34303040 148 40 102 57 15 118 M8 42303057 148 40 102 57 15 118 M8 42
Dimensions:
Dimensions:
kg
kg
Application:With a small footprint for installation in base plates, machine tables, clamping profiles, columns andtowers, swivel bridges, machine pallets and clamping pallets.
Note:The installation clamping modules have high holding and pull-in forces with very small installationdimensions. Pneumatic pressure is only needed for unclamping (min. 6 bar / max. 12 bar). The instal-lation clamping module is mechanically locked in the clamped position. The advantages of this are thatthere are no cumbersome lines and no danger of leakage. The pneumatic design has 2 connections: 1 x clamping / unclamping, 1 x turbo connection.
The turbo connection is pressurised only briefly with 6 bar after the clamping process, thus achievingthe specified pull-in forces.
On request:- Installation diagrams on request - Automation solutions
STAINLESS
STEEL!
STAINLESS
STEEL!
2007_3_S9-17_mitAMF.qxd 12.07.2007 14:46 Seite 11
12
2007/3GB
ZERO-POINT-SYSTEMS
Specifications subject to change.
Installation clamping modules K10/20/40Order
no. Size Pull-in/locking forceup to [kN]
Holding force[kN] Blow out
g
305243 K10 10 25 - 0,55305250 K10 10 25 X 0,55305268 K20 20 55 - 1,70305276 K20 20 55 X 1,70305284 K40 40 105 - 3,60305292 K40 40 105 X 3,55
No. 6370EAQH Installation clamping module, squareHydraulic unlocking
Cover and piston hardened. Repeatability < 0.005 mm.
Orderno. Size Pull-in/locking force
up to [kN]Holding force
[kN] Blow outg
305300 K10 8 25 - 0,55305318 K10 8 25 X 0,55305326 K20 17 55 - 1,85305334 K20 17 55 X 1,80305342 K40 30 105 - 3,45305359 K40 30 105 X 3,40
No. 6370EAQL Installation clamping module, squarePneumatic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Application:Can be used as a single clamping point or combined with round installation clamping modules in baseplates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets andclamping pallets. A square clamping module prevents the pallet from twisting. The indexing functionenables positioning every 90°. Specially suitable for use in turning.
Note:The installation clamping modules have high holding and pull-in forces with very small installationdimensions. Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules are mechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. Square pallet for screwing onto the pallet see itemno. 6370ZA.
On request:- Installation diagrams on request - Automation solutions
Orderno. ØDN ØD1 H HA H1 Y L Y L1 ØLK M T
305243 22 50 30 7 3,5 85 70 60 M5 23305250 22 50 30 7 3,5 85 70 60 M5 23305268 32 78 44 10 5,0 120 100 88 M6 34305276 32 78 44 10 5,0 120 100 88 M6 34305284 40 102 57 15 5,0 150 130 118 M8 42305292 40 102 57 15 5,0 150 130 118 M8 42
Orderno. ØDN ØD1 H HA H1 Y L Y L1 ØLK M T
305300 22 50 30 7 3,5 85 70 60 M5 23305318 22 50 30 7 3,5 85 70 60 M5 23305326 32 78 44 10 5,0 120 100 88 M6 34305334 32 78 44 10 5,0 120 100 88 M6 34305342 40 102 57 15 5,0 150 130 118 M8 42305359 40 102 57 15 5,0 150 130 118 M8 42
Dimensions:
Dimensions:
kg
kg
Application:Can be used as a single clamping point or combined with round installation clamping modules in baseplates, machine tables, clamping profiles, columns and towers, swivel bridges, machine pallets andclamping pallets. A square clamping module prevents the pallet from twisting. The indexing functionenables positioning every 90°. Specially suitable for use in turning.
Note:The installation clamping modules have high holding and pull-in forces with very small installationdimensions. Pneumatic pressure is only needed for unclamping (min. 6 bar / max. 12 bar). The modu-les are mechanically locked in the clamped position. The advantages of this are that there are no cum-bersome lines and no danger of leakage. The pneumatic design has 2 connections: 1 x clamping / unclamping, 1 x turbo connection. The turbo connection is pressurised only briefly with6 bar after the clamping process, thus achieving the specified pull-in forces. Square pallet for screwingonto the pallet see item no. 6370ZA. (Cat.-P. 32).
On request:- Installation diagrams on request - Automation solutions
STAINLESS
STEEL!
STAINLESS
STEEL!
2007_3_S9-17_mitAMF.qxd 12.07.2007 14:49 Seite 12
Surface-mounting clamping modules
ZERO-POINT-SYSTEMS 13
Specifications subject to change.
2007
/3G
B
Potential applications for surface-mounted clamping modules:
Hydraulically-actuated surface-mounting clamping modules mounted onmachine table.
Hydraulically-actuated surface-mounting clamping modules with pneumatic blow out mountedon machine table.
AMF surface-mounting clamping module in use withheaviest cutting.
Clamping nipples can also be installed directly into theworkpieces. making 5-sided processing possible.
Best work results even with large and heavy workpiecesand unfavourable lever ratios.
Pull-in/locking force up to 40 kN
Holding force 105 kNBall diameter 18 mm
Pull-in/locking force up to 20 kN
Holding force 55 kNBall diameter 14 mm
Pull-in/locking force up to 10 kN
Holding force 25 kNBall diameter 8 mm
Pull-in/locking force up to 5 kN
Holding force 13 kNBall diameter 5 mm
K20 Ø 112 mm
K40 Ø 148 mm
K5 Ø 45 mm
K10 Ø 78 mm
2007_3_S9-17_mitAMF.qxd 12.07.2007 14:52 Seite 13
14
2007/3GB
ZERO-POINT-SYSTEMS
Specifications subject to change.
Surface-mounting clamping modules K5Order
no. Size Pull-in/locking forceup to [kN]
Holding force[kN] g
306159 K5 5 13 300
No. 6370AARH Surface-mounted clamping module, roundHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Orderno. Size Pull-in/locking force
up to [kN]Holding force
[kN] g
306175 K5 1,5 13 300
No. 6370AARL Surface-mounted clamping module, roundPneumatic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Application:For mounting on machine tables, clamping profiles, columns and towers, measuring machines,assembly stations.
Note:Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules aremechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing.
On request:- Individual housing can be supplied on request - Automation solutions
Orderno.
ØB ØD ØDB ØDN HA K R
306159 5,8 62 54 15 26 15 G1/8
Orderno.
ØB ØD ØDB ØDN HA K R
306175 5,8 62 54 15 26 15 G1/8
Dimensions:
Dimensions:
Application:For mounting on machine tables, clamping profiles, columns and towers, measuring machines,assembly stations.
Note:Pneumatic pressure is only needed for unclamping (min. 6 bar / max. 12 bar). The modules aremechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The contact surface is the upper surface of the housing. The pneumatic design has 2 connections: 1 x clamping / unclamping and 1 x turbo connection.
The turbo connection is pressurised only briefly with 6 bar after the clamping process, thus achievingthe specified pull-in forces.
On request:- Individual housing can be supplied on request - Automation solutions
STAINLESS
STEEL!
STAINLESS
STEEL!
2007_3_S9-17_mitAMF.qxd 12.07.2007 14:54 Seite 14
ZERO-POINT-SYSTEMS 15
Specifications subject to change.
2007
/3G
B
Surface-mounting clamping modules K10/20/40Order
no. Size Pull-in/locking forceup to [kN]
Holding force[kN] Blow out
g
303487 K10 10 25 - 0,90303545 K10 10 25 X 0,90302828 K20 20 55 - 2,75302836 K20 20 55 X 2,70302869 K40 40 105 - 3,85302877 K40 40 105 X 3,80
No. 6370AARH Surface-mounted clamping module, roundHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Orderno. Size Pull-in/locking force
up to [kN]Holding force
[kN] Blow outg
303529 K10 8 25 - 0,90305193 K10 8 25 X 0,90302844 K20 17 55 - 2,60302851 K20 17 55 X 2,60302885 K40 30 105 - 6,45302893 K40 30 105 X 6,40
No. 6370AARL Surface-mounted clamping module, roundPneumatic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Application:For mounting on machine tables, clamping profiles, columns and towers, measuring machines,assembly stations in connection with clamping flange no. 6370ZB.
Note:Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules aremechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping /unclamping (G1/4 or G1/8).
On request:- Automation solutions
Orderno. ØD ØDB ØDN HA K R
303487 78 77,5 22 30 16,50 G1/8303545 78 77,5 22 30 16,50 G1/8302828 112 110,0 32 50 28,25 G1/4302836 112 110,0 32 50 28,25 G1/4302869 148 146,0 40 62 32,50 G1/4302877 148 146,0 40 62 32,50 G1/4
Orderno. ØD ØDB ØDN HA K R
303529 78 77,5 22 30 16,50 G1/8305193 78 77,5 22 30 16,50 G1/8302844 112 110,0 32 50 28,25 G1/4302851 112 110,0 32 50 28,25 G1/4302885 148 146,0 40 62 32,50 G1/4302893 148 146,0 40 62 32,50 G1/4
Dimensions:
Dimensions:
kg
kg
Application:For mounting on machine tables, clamping profiles, columns and towers, measuring machines,assembly stations in connection with clamping flange no. 6370ZB.
Note:Pneumatic pressure is only needed for unclamping (min. 6 bar / max. 12 bar). The modules aremechanically locked in the clamped position. The advantages of this are that there are no cumbersome lines and no danger of leakage. The pneumatic design has 2 connections: 1 x clamping / unclamping, 1 x turbo connection.
The turbo connection is pressurised only briefly with 6 bar after the clamping process, thus achievingthe specified pull-in forces.
On request:- Automation solutions
STAINLESS
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STAINLESS
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ZERO-POINT-SYSTEMS
Specifications subject to change.
Surface-mounting clamping modules K10/20/40Order
no. Size Pull-in/locking forceup to [kN]
Holding force[kN] Blow out
g
305664 K10 10 25 - 1,00305722 K10 10 25 X 1,00305680 K20 20 55 - 2,90305748 K20 20 55 X 2,85305706 K40 40 105 - 4,00305763 K40 40 105 X 3,95
No. 6370AAQH Surface-mounted clamping module, squareHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Orderno. Size Pull-in/locking force
up to [kN]Holding force
[kN] Blow outg
305672 K10 8 25 - 1,00305730 K10 8 25 X 1,00305698 K20 17 55 - 2,75305755 K20 17 55 X 2,70305714 K40 30 105 - 6,60305771 K40 30 105 X 6,50
No. 6370AAQL Surface-mounted clamping module, squarePneumatic unlocking.Cover and piston hardened. Repeat-ability < 0.005 mm.
Application:Can be used as a single clamping point or combined with round surface-mounted clamping modulesin machine tables, clamping profiles, columns and towers, measuring machines, assembly stations inconnection with clamping flanges no. 6370ZB). Clamping flange size 20 for K10, size 40 for K20, forK40 integrated onto the housing.
Note:Hydraulic pressure is only needed for unclamping (min. 50 bar / max. 60 bar). The modules aremechanically locked in the clamped position. The ad-vantages of this are that there are no cumbersome lines and no danger of leakage. The hydraulic version has 1 connection for clamping /unclamping (G1/4 or G1/8). Square pallet for screwing onto the pallet see item no. 6370ZA.
On request:- Automation solutions
Orderno. ØDB ØDN HA H1 K Y L Y L1 R
305664 77,5 22 30 3,5 16,5 85 70 G1/8305722 77,5 22 30 3,5 16,5 85 70 G1/8305680 146,0 32 57 5,0 35,5 120 100 G1/4305748 146,0 32 57 5,0 35,5 120 100 G1/4305706 240,0 40 62 5,0 32,5 150 130 G1/4305763 240,0 40 62 5,0 32,5 150 130 G1/4
Orderno. ØDB ØDN HA H1 K Y L Y L1 R
305672 77,5 22 30 3,5 16,5 85 70 G1/8305730 77,5 22 30 3,5 16,5 85 70 G1/8305698 146,0 32 57 5,0 35,5 120 100 G1/4305755 146,0 32 57 5,0 35,5 120 100 G1/4305714 240,0 40 62 5,0 32,5 150 130 G1/4305771 240,0 40 62 5,0 32,5 150 130 G1/4
Dimensions:
Dimensions:
kg
kg
Application:Can be used as a single clamping point or combined with round surface-mounted clamping modulesin machine tables, clamping profiles, columns and towers, measuring machines, assembly stations inconnection with clamping flanges no. 6370ZB. Clamping flange size 20 for K10, size 40 for K20, forK40 integrated onto the housing.
Note:Pneumatic pressure is only needed for unclamping (min. 6 bar / max. 12 bar). The modules aremechanically locked in the clamped position. The advantages of this are that there are no cumberso-me lines and no danger of leakage. The pneumatic design has 2 connections: 1 x clamping / unclamping, 1 x turbo connection.
The turbo connection is pressurised only briefly with 6 bar after the clamping process, thus achievingthe specified pull-in forces. Square pallet for screwing onto the pallet see item no. 6370ZA. For module size K40, housing and clamping flange are made from one part.
On request:- Automation solutions
STAINLESS
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Clamping flanges
ZERO-POINT-SYSTEMS 17
Specifications subject to change.
2007
/3G
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Orderno. Size Pieces per module ØD ØDB H ØLK M
g
303495 10 2 114 77,5 7,75 94 8,5 180302901 20 2 164 110,0 13,00 136 11,0 400302919 40 2 202 146,0 16,00 172 13,0 550
No. 6370ZB Clamping flangeBlack nitrided.
Examples of machine table mounting:
Application:Clamping flanges are used to fasten surface-mounted clamping modules on the machine table.
On request:- Special clamping flanges for various T-slot tables - Clamping flange and housing manufactured as a single piece
K10
Groove distance 63 mm
K20
Groove distance 63 mm
K40
Groove distance 63 mm
K40
Groove distance 80 mm
K10
Groove distance 80 mm
K10
Groove distance 50 mm
K20
Groove distance 50 mm
K40
Groove distance 50 mm
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ZERO-POINT-SYSTEMS
Specifications subject to change.
Horizontal rapid-clamping cylinder
Figure on left:Whether by hand, crane, handlingdevice or robot, the combination ofhorizontal rapid clamping cylinder andnipple offers you optimum protectionand comfort.
Figure on right:Once the pallet has been hooked intothe horizontal nipple, it is easy to pushin and out by hand.
We can provide automated motion onrequest.
Fully automated:- With the media bushing through the
tableSemi-automatic:- With lever
Our newhorizontal rapid-clamping cylinder
makes palletization...
Our newhorizontal rapid-clamping cylinder
makes palletization......very swift and simple by hooking into a hole at the top and moving downwards.
No searching for the holesNo damage to zero point bore or nippleNo risk of injury
Unlocking and removal is even quicker andeasier, because no pre-tensioning with thecrane is required. Our horizontal rapid clam-ping cylinder functions without hydraulic orpneumatic pre-tensioning and is based,like almost all our products, on our building-block principle.Rapid palletization significantly reduces yourpalletization times and therefore cuts costs.
Benefits:• with and without blow out• completely rust-free• can be installed in all positions without
assembly tools• suspension piston also acts as dirt traps• when not in use, the suspension piston is
extended and can be locked. This relieves the plate springs.
Can also be installed in:• Clamping tower• Clamping profile• Automated handling devices• General machine building applications
2007_3_S18-31_mitAMF.qxd 12.07.2007 15:50 Seite 18
Horizontal rapid-clamping cylinder
ZERO-POINT-SYSTEMS 19
Specifications subject to change.
2007
/3G
B
... when unlocked
Functional principle:... when locked
Orderno. Size Pull-in/locking
force up to [kN]Holding
force [kN]Blow out Advance motion, hydr.
suspension piston g
303065 K20 20 55 2,1306217 K20 20 55 X 2,1303073 K20 20 55 X 2,1306233 K20 20 55 X X 2,1303107 K40 40 105 5,2306258 K40 40 105 X 5,2303115 K40 40 105 X 5,2306274 K40 40 105 X X 5,2
No. 6370HARH Horizontal rapid-clamping cylinderHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Note:As standard, there is a manaul or hydraulic advance motion of the suspension piston.
On request:- Installation diagrams on request
Orderno. ØD ØDN ØD1 ØD2 H HA ØLK ØLK1 M M1 T T1
303065 112 32 78 40 109 10 88 60 M6 M6 56,5 99306217 112 32 78 40 109 10 88 60 M6 M6 56,5 99303073 112 32 78 40 109 10 88 60 M6 M6 56,5 99306233 112 32 78 40 109 10 88 60 M6 M6 56,5 99303107 148 40 102 48 144 15 118 76 M8 M6 73 129306258 148 40 102 48 144 15 118 76 M8 M6 73 129303115 148 40 102 48 144 15 118 76 M8 M6 73 129306274 148 40 102 48 144 15 118 76 M8 M6 73 129
Dimensions:
kg
STAINLESS
STEEL!
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2007/3GB
ZERO-POINT-SYSTEMS
Specifications subject to change.
Zero-Point-Systems
Rapid jaw chuck change on the machine table using the AMF zero point system.Unused clamping modules are protected from contamination by protective nipples.
Dimensional accuracy und surface quality of the workpieces are maintained without difficulty even during cutting with unfavourable lever ratios. No undesired vibrations occur.
Through a completely sealed spring area, the clamping modules are protected fromentry of liquid and dirt during fixture change. Additional options such as blowing out andaway are always possible.
2007_3_S18-31_mitAMF.qxd 12.07.2007 15:54 Seite 20
Compact cylinder
ZERO-POINT-SYSTEMS 21
Specifications subject to change.
2007
/3G
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Orderno.
Pull-in/locking force up to [kN]
Holding force[kN] g
303503 13 25 2,5
Orderno. ØD ØDN ØD1 H HA K ØLk M R T
303503 68 22 48 90 10 81 4x56 M6 G1/8 80
No. 6370KARH Compact cylinderHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Application:For retrofitting to modular profiles, columns, tombstones and cubes. Can be used with thin wall sections.
Note:There are 5 standard connection options. 4 equally spaced at 90° around the outside diameter andone in the base.Clamping Nipple: K10, see p. 28 & 29
On request:- Installation diagrams on request - Automation solutions
kg
Dimensions:
STAINLESS
STEEL!
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ZERO-POINT-SYSTEMS
Specifications subject to change.
Our automation solutions
Standardised and individual automation solutions from AMF, such as ...Standardised and individual automation solutions from AMF, such as ...
Sensors at a glance - 3 possibilities for monitoring (depiction in a clamping module)
Hydraulic, pneumatic, electrical monitoringBlowing off and outCentral locking against contaminationHorizontal clamping module with vertical arrangementSupport control through sealing airInsular support
Pneumatic sensingBlow-off function with compressedair for clean contact surfaces. Whenthe pallet or fixture is in place, pres-sure rises and can be monitored using a pressure sensor.
Hydraulic sensingPosition monitoring of the operating piston using a hydraulic stop valve. A dynamic pressure is reached with the clamping module open and free flow when the clamping module is closed, which can bemonitored using a pressure sensor
Electrical sensingDirect position monitoring of the opera-ting piston using an inductive sensor.Electrical signal with the clamping module closed. Low installation height as with installation clampingmodules K5 (19.8mm), K10 (23mm), K20 (34mm), K40 (42mm).
Dynamic pressure
Dynamic pressure
Sensor
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Clamping modules for automation solutions
ZERO-POINT-SYSTEMS 23
Specifications subject to change.
Orderno.
Pull-in/locking force up to [kN]
Holding force[kN] g
306068 20 55 2,8
Orderno. ØD ØDN ØD1 ØLk H HA M T
306068 112 32 78 8 x 88 57 10 M 6 47
No. 6370EARHASV Installation clamping module for automation solutionsHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
No. 6370EARHMV Installation clamping module with central lockingHydraulic unlocking.Cover and piston hardened. Repeatability < 0.005 mm.
Application:For installation in base plates, machine tables, clamping profiles, columns and towers, machine palletsand clamping pallets. Very small footprint in automation solutions
Note:- Hydraulic locking control by means of integrated control valve. Flow in locked position. The unlocked
position can also be monitored with parallel control of the individual clamping modules. - Isolated application with sealing air for automatic support control - Blow out for automatic dirt removal (0.6 Mpa) - Blowing off of the contact surface - Simple deep boreholes - All of the product advantages from pages 8 and 9 are integrated into the clamping module.
On request:- Installation diagrams on request - Further automation options
Application:For installation in base plates, machine tables, clamping profiles, columns and towers, machine palletsand clamping pallets.
Note:The central locking prevents the entry of dirt into the nipple bore. The central locking element advances with an individually defined spring force
On request:- Installation diagrams on request - Hydraulic advance of the central locking element
Dimensions:
Orderno.
Pull-in/locking force up to [kN]
Holding force[kN] g
306027 20 55 2,1
Dimensions:
Orderno. ØD ØDN ØD1 ØD2 H HA ØLK ØLK1 M M1 T T1
306027 112 32 78 40 109 10 88 60 M6 M6 66,5 99
kg
kg
2007
/3G
B..
STAINLESS
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STAINLESS
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ZERO-POINT-SYSTEMS
Specifications subject to change.
Hydraulic clamping stationsOrder
no. Size Pull-in/locking force up to [kN] g
303263 20 2 x 20 16,25303271 40 2 x 40 32,00
No. 6370S2-001 2-way clamping stationHydraulic unlocking.Repeatability < 0.005 mm.
Note:On request, we can incorporate mounting holes to your requirements in the base plate.
Orderno. A B HA K L L1 ØN R S SM
303263 196 296 10 21 17 260 20 G1/4 46 80303271 246 346 15 30 21 300 25 G1/4 61 110
Dimensions:
Orderno. Size Pull-in/locking force
up to [kN] g
303289 20 2 x 20 21,9303297 40 2 x 40 59,5
No. 6370S2-002 2-way clamping stationHydraulic unlocking.Repeatability < 0.005 mm.
Note:On request, we can incorparate mounting holes to your requirements in the base plate. Other dimen-
sions, gauges and number of clamping module layouts on request.
Orderno. A B HA K L L1 ØN R S SM
303289 196 396 10 19 45 180 20 G1/4 46 200303297 296 546 15 26 57 250 25 G1/4 61 320
Dimensions:
kg
kg
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Hydraulic clamping stations
ZERO-POINT-SYSTEMS 25
Specifications subject to change.
2007
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Orderno. Size Pull-in/locking force
up to [kN] g
303305 20 4 x 20 25,1303313 40 4 x 40 45,6
No. 6370S4-001 4-way clamping stationHydraulic unlocking.Repeatability < 0.005 mm.
Note:On request, we can incorparate mounting holes to your requirements in the base plate.
Orderno. A B HA K L L1 ØN R S SM
303305 296 296 10 21 23 260 20 G1/4 46 80303313 346 346 15 30 34 300 25 G1/4 61 110
Dimensions:
Orderno. Size Pull-in/locking force
up to [kN] g
303321 20 4 x 20 44,0303339 40 4 x 40 110,0
No. 6370S4-002 4-way clamping stationHydraulic unlocking.Repeatability < 0.005 mm.
Note:On request, we can incorparate mounting holes to your requirements in the base plate. Other dimensi-ons, gauges and number of clamping module layouts on request.
Orderno. A B HA K L L1 ØN R S SM
303321 396 396 10 18 148 180 20 G1/4 46 200303339 546 546 15 26 217 250 25 G1/4 61 320
Dimensions:
kg
kg
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2007/3GB
ZERO-POINT-SYSTEMS
Specifications subject to change.
Light-gauge tower
AMF Zero Point clamping angle and cube:
AMF Zero Point clamping angle and cube:
Light constructionVibration-dampening designUp to 60% weight savingsNo loss of stability to customary designsLight-gauge tower can be achieved with all zero point modulesIntegration of automation solutions
2007_3_S18-31_mitAMF.qxd 12.07.2007 16:02 Seite 26
AMF zero point clamping systems are made exclusively of rust-free materials and so are ideally suited for use in the food-service area as well as in the pharmaceutical and che-mical industry.
Zero-Point-Systems
ZERO-POINT-SYSTEMS 27
Specifications subject to change.
2007
/3G
B
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ZERO-POINT-SYSTEMS
Specifications subject to change.
Accessories - clamping nipple K5/10/20/40Order
no. Size Description ØDN ØD1 ØD2 H H1 M Tg
306019 K5 Zero point nipple 15,0 10 6 12,7 10,2 - 2,5 15306035 K5 Timing nipple 15,0 10 6 12,7 10,2 - 2,5 15306050 K5 Clearance nipple 15,0 10 6 12,7 10,2 - 2,5 15306076 K5 Protection nipple 14,8 - - 10,2 - M 6 8,0 12
No. 6370ZN-5 Clamping nipple for clamping modules K5Hardened, for hydraulic and pneumatic clamping modules item nos. 6370EAR, EAQ (size K5).
Orderno. Size Description ØDN ØD1 ØD2 H H1 M T
g
303149 K20 Zero point nipple 32,0 25 12 28 23 - 5 110303156 K20 Timing nipple 32,0 25 12 28 23 - 5 110303164 K20 Clearance nipple 32,0 25 12 28 23 - 5 110303172 K20 Protection nipple 31,8 - - 23 - M8 16 110
No. 6370ZN-20 Clamping nipple for clamping modules K20Hardened, for hydraulic and pneumatic clamping modules item nos. 6370EAR, EAQ, AAR, AAQ and S (size K20).
Orderno. Size Description ØDN ØD1 ØD2 H H1 M T
g
303180 K40 Zero point nipple 40,0 25 16 34 29 - 5 180303198 K40 Timing nipple 40,0 25 16 34 29 - 5 180303206 K40 Clearance nipple 40,0 25 16 34 29 - 5 180303214 K40 Protection nipple 39,8 - - 29 - M8 20 180
Size ØD1 ØM S1 S2
K 5 10 M 6 2,5 12K10 15 M 8 3,5 16K20 25 M12 5,5 23K40 25 M16 5,5 30
No. 6370ZN-40 Clamping nipple for clamping modules K40Hardened, for hydraulic and pneumatic clamping modules item nos. 6370EAR, EAQ, AAR, AAQ and S (size K40).
Orderno. Size Description ØDN ØD1 ØD2 H H1 M T
g
303610 K10 Zero point nipple 22,0 15 8 19 16 - 3 30303636 K10 Timing nipple 22,0 15 8 19 16 - 3 30304519 K10 Clearance nipple 22,0 15 8 19 16 - 3 30304535 K10 Protection nipple 21,8 - - 16 - M 8 12 30
No. 6370ZN-10 Clamping nipple for clamping modules K10Hardened, for hydraulic and pneumatic clamping modules item nos. 6370EAR, EAQ, AAR and AAQ (size K10).
Dimensions for machining nipple mountings
Figure:Shown with clamping nipple and engagement nipple screw
Zero point-, Timing- and Clearance-nipple Protection nipple
Note:- Clamping nipple with internal thread for clamping from above- Clamping nipples with different diameter D1, preventing interchange of the zero point, timing and
clearance nipples during installation.- Clamping nipple for series production, (notch type), Floating nipples for compensation of thermal
expansion- Automatic lifting of the pallet / fixture
+1
STAINLESS
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STAINLESS
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STAINLESS
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Accessories - nipple screw K5/10/20/40
ZERO-POINT-SYSTEMS 29
Specifications subject to change.
2007
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Orderno. Size M L L1
g
306092 K 5 M 6 25 3,4 18303578 K10 M 8 37 6,0 30303222 K20 M12 54 9,0 70303230 K40 M16 69 10,0 130
No. 6370ZNS-001 Engagement nipple screwStrength class 10.9. Suitable for article-nos. 6370EAR, EAQ, AAR, AAQ and S.
Orderno. Size M L L1
g
303248 K20 M12 56 10,5 100303255 K40 M16 73 13,0 200
No. 6370ZNS-002 Horizontal engagement nipple screwStrength class 10.9. Suitable for article-no. 6370HARH.
BLUEZero point nipple
GREENTiming nipple
REDClearance nipple
On request:Engagement nipple screws in various lengths and materials (e.g. high-grade stainless steel).
On request:Horizontal engagement nipple screw in various lengths and materials (e.g. high-grade stainless steel).
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ZERO-POINT-SYSTEMS
Specifications subject to change.
Zero-Point-Systems
Quick fixture change thanks to the AMF Zero-Point System for processing castings.
Diverse range of uses using the AMF Zero-Point System. Unused clamping modules areprotected from contamination by protective nipples.
Through completely swing-free run-in and -out, even large and unwieldy fixtures canbe replaced easily.
2007_3_S18-31_mitAMF.qxd 12.07.2007 16:07 Seite 30
Zero-Point-Systems
ZERO-POINT-SYSTEMS 31
Specifications subject to change.
2007
/3G
B Large workpieces can be clamped without difficulty. The AMF Zero-Point System is optimal for use with the heaviest cutting on five sides.
Workpiece equipped directly with clamping nipples, which makes 5-sided processingpossible.
Fixture change accomplished in seconds thanks to the AMF Zero-Point System.
2007_3_S18-31_mitAMF.qxd 12.07.2007 16:09 Seite 31
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ZERO-POINT-SYSTEMS
Specifications subject to change.
Accessories - Plug gauge and square palletOrder
no.for clamping
modules ØD1 ØDN Hg
306241 K 5 8 15 48 60306167 K10 12 22 48 85306183 K20/G1000 16 32 64 225306209 K40 20 40 82 455306225 G2000 20 47 82 550
No. 6370ZZ Plug GaugeHardened.
for clampingmodules A ØD1 H ØM S1 S2
K10 70 15 3,5 M 8 3,5 16K20 100 25 5,0 M12 5,5 25K40 130 25 5,0 M16 5,5 30
G1000 100 25 5,0 - 5,5 -G2000 130 25 5,0 - 5,5 -Unitool 130 25 5,0 M10 5,5 22
No. 6370ZA Square palletTempered steel, hardened.
Note:This square pallet is manufactured to the dimensions you specify.To do this, we need the following information (see drawing):- Overall height "X"- Bore spacing "Y"- Bore or thread diameter "Z"
Application:The Plug Gauge is used to position surface mounted modules. It can be mounted in the machinespindle to achieve the desired position and alignment when the machine is traversed.
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ZERO-POINT-SYSTEMS 33
Specifications subject to change.
2007
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Accessories - pressure intensifierOrder
no. Size Oil capacity[cm3]
Flow rate[cm3/min] Ratio
max. no. ofclampingcylinders g
303347 1 183 96 1: 8,1 6,8303354 2 653 431 1: 8,1 9,5
No. 6370ZD Pressure intensifierMax. operating pressure 50 bar.
Design:Compact, air-pressure operated hydraulic intensification pump for single-acting circuits. Complete withair-pressure regulator, air manometer, oil manometer, oil connection nipple and air connection nipple.
Application:The pressure intensifier can be used as the drive element for individual clamping modules or hydraulicclamping stations. It is designed for single acting cylinders.
Hydraulic circuit:
Fig.: Size 1
kg
8 (Typ 20)3 (Typ 40)36 (Typ 20)16 (Typ 40)
for quick-action clip40 bar
Pressure gauge 10 bar
Air connection 5 bar
Pressure regulator3/2-way gate valve
Pressure intensifier
Fig.: Size 2
Pressure gauge 100 bar
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Specifications subject to change.
Accessories
Orderno. Design Air connection
g
305383 4/3 Manual direction valve G 1/4 250305391 2/2 Manual direction valve G 1/4 100
No. 6370ZVL Manual directional valves
Orderno. Figure A B C D E L R SW
g
320986 1 26 12,5 21,0 9 20 29,0 G 1/4 19 80305409 1 20 9,5 17,5 6 15 25,5 G 1/8 14 44321000 2 35 22,0 - - - 6,0 G 1/4 14 31305417 2 30 18,0 - - - 4,0 G 1/8 12 23321026 3 36 12,5 21,0 9 20 29,0 G 1/4 19 95305425 3 20 9,5 17,5 6 15 25,5 G 1/8 14 60321042 4 For dimensions, see drawing 37321067 5 For dimensions, see drawing 56320960 Brass piping D 8x1, length 2,5 475
No. 6370ZR Pipe fittings, brassfor brass pipes external Ø 8 mm, internal Ø 6 mm. Max. operating pressure 100 bar.
Note:Hydraulic manual directional valve 3/2 (Order no. 114298) and connection plate (Order no. 60335), seeAMF catalogue HYDRAULIC CLAMPING SYSTEMS.
Order no. 305383Order no. 305391
Note for Order no. 320960:Circular piping 8 x 1 CuZn37 hard F45 DIN 17660 drawn seamless.
Sealing:A clamping ring provides an axial seal with the face of thefitting and a radial seal by contracting into the pipe.
Mounting advice:Cut pipe at right angles. Trim inside and out. The Pipeend must be straight over a length of 1,5 x d and exhibitan undamaged surface.
Fig. 1Angular swivelling screw fitting
Fig. 3T-Swivelling screw fitting
Fig. 4Angular fitting
Circuits:
Fig. 5T-fitting
Fig. 2Straight screw-in fitting
Clamping module, hydraulic Clamping module, hydraulic with blowing out
Clamping module, pneumatic with turbo effekt and blowing outClamping module, pneumatic with turbo effekt
Order no. 305391Order no. 114298Order no. 114298
Order no. 305383 Order no. 305383 Order no. 305391
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ZERO-POINT-SYSTEMS 35
Specifications subject to change.
2007
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Demonstration - training - instruction
Demonstration, training and consulting:In our own training and show rooms, qualified application engineers will demonstrate the diversity, benefits and specialfeatures of the new Zero-Point-System.
Instruction and support:During the planning phase and after your purchase, our applications engineers will provide detailed training andinstruction.
Our objective = the benefits to you:Significant reduction in your tooling and auxiliary processing times, thus providing cost reduction and increasedproduction thanks to sound expert advice, demonstrations and information.
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ZERO-POINT-SYSTEMS36 ZERO-POINT-SYSTEMS
Index ...
Article no. Cat.page Article no. Cat.page Article no. Cat.page Article no. Cat.page... by article no.
... by order no.Order no. Cat.pageOrder no. Cat.page Order no. Cat.page Order no. Cat.page
302828 15302836 15302844 15302851 15302869 15302877 15302885 15302893 15302901 17302919 17302984 11302992 11303008 11303016 11303024 11303032 11303040 11303057 11303065 19303073 19303107 19303115 19303149 28303156 28303164 28303172 28303180 28303198 28303206 28
303214 28303222 29303230 29303248 29303255 29303263 24303271 24303289 24303297 24303305 25303313 25303321 25303339 25303347 33303354 33303487 15303495 17303503 21303529 15303545 15303578 29303602 11303610 28303628 11303636 28304519 28304535 28305193 15305243 12
305250 12305268 12305276 12305284 12305292 12305300 12305318 12305326 12305334 12305342 12305359 12305367 11305375 11305383 34305391 34305409 34305417 34305425 34305664 16305672 16305680 16305698 16305706 16305714 16305722 16305730 16305748 16305755 16305763 16
305771 16305953 10305979 10306019 28306027 23306035 28306050 28306068 23306076 28306092 29306159 14306167 32306175 14306183 32306209 32306217 19306225 32306233 19306241 32306258 19306274 19320960 34320986 34321000 34321026 34321042 34321067 34
6370AAQH 166370AAQL 166370AARH 14+156370AARL 14+156370EAQH 126370EAQL 126370EARH 10+11
6370EARHASV 236370EARHMV 236370EARL 10+116370HARH 196370KARH 216370S2-001 246370S2-002 24
6370S4-001 256370S4-002 256370ZB 176370ZD 336370ZN-5 286370ZN-10 286370ZN-20 28
6370ZN-40 286370ZNS-001 296370ZNS-002 296370ZR 346370ZVL 346370ZZ 32
... by alphabet0-9 Cat. page2/2 Manual direction valve 342-way clamping station, hydraulic 244/3 Manual direction valve 344-way clamping station, hydraulic 25
A Cat. pageAccessories „Zero-Point-Systems“ 33-36
C Cat. pageCentral locking 23Clamping flange 17Clamping nipple K5/10/20/40 28Compact cylinder 21
E Cat. pageEngagement nipple screw 29Engagement nipple screw, horizontal 29
H Cat. pageHorizontal engagement nipple screw 29Horizontal rapid-clamping cylinder 19
I Cat. pageInstallation clamping module for automation solutions 23Installation clamping module K5, round 10Installation clamping module K10/20/40, quadratisch 12Installation clamping module K10/20/40, rund 11Installation clamping module with central locking 23
M Cat. pageManual direction valve 34
P Cat. pagePipe fittings, bras 34Plug gauge 32Pressure intensifier 33
S Cat. pageSurface-mounted clamping module K5, round 14Surface-mounted clamping module K10/20/40, round 15Surface-mounted clamping module K10/20/40, square 16
2007_3_S32-38_mitAMF.qxd 12.07.2007 15:41 Seite 36
Seitentitel
ZERO-POINT-SYSTEMS 37
Specifications subject to change.
2007
/3G
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CLAMPING. SCREWING. LOCKING.Plus Service Guarantee
With AMF you are always a stepahead!AMF CAD data are transmitted tosub-assemblies with active links.This feature can be exploited bythe CAD systems Solid Works,Unigraphic, Inventor and Catia V5.
Further advantages:Complete transmission of thestructure tree, including allaccessories, with all CADsystems!When parts lists are generated,the article designations from thestructure tree are automaticallyincorporated.Ordering procedures can thus beinitiated directly.In addition, sample functions aretransmitted whicha) increase computer speed andb) simplify the job of the tooldesigner.When they are not needed, the sample functions can besuppressed
Your Ideas Workshop.We are your partner in innovation for solu-tions to mechanical, pneumatic, andhydraulic clamping problems.
Reduction of set-up times
Advice
Automation solutions
CAD data in over 60 formats with kinematics and collision functions
Just test us!
ZERO-POINT-SYSTEMS 37
2007_3_S32-38_mitAMF.qxd 12.07.2007 15:42 Seite 37
38
2007/3GB
ZERO-POINT-SYSTEMS
Conditions for Sales, Payment and DeliveriesThese conditions of sale apply to business conducted with companies, legal entities in thepublic sector, and legal entities with special budget in the public sector. Our deliveries and ser-vices are carried out exclusively on the basis of the conditions stated below. Deviating pur-chasing conditions of the buyer will not become part of the contract, not even throughacceptance of the order, unless we have expressly accepted them.
1. Offer and entering into a contractThe basis of our delivery contracts is the latest edition of our catalogue. Orders are notconsidered as accepted until they have been confirmed by us in writing. When goods are sup-plied from stock and, for organisational reasons, you receive no separate confirmation, theinvoice has the additional function of confirming the order. Details of dimensions and weights,and illustrations, drawings and data are not binding and may be changed by us at any time.Deviations cannot be excluded.
2. PricesPrices are quoted in EUR ex-works excluding turnover tax, packing, freight, carriage, andinsurance. Unless otherwise agreed, our list prices on the day of delivery apply. In order tocover our costs, orders under EUR 50,– net value are subject to a small order surcharge ofEUR 10,–.
3. DeliveryDelivery delays are quoted to the best of our knowledge but without guarantee. Agreed deli-very delays begin on the day we accept the order and refer to the completion of the goods inour works.
4. Transfer of riskRisks are transferred to you when the goods are passed to a specific person, company, ororganisation that is charged with the execution of carriage of the goods. This applies also topartial deliveries and when we have accepted the costs of carriage, delivery or erection. Therisks are also transferred to you when you have defaulted on acceptance.
5. DispatchGoods are supplied ex-works. Dispatch is at your cost and risk. Scheduled, FOB, and CIFdeliveries are also at your risk. In the absence of specific instructions concerning dispatch, wewill arrange same as we think fit, but without accepting any responsibility for choosing thecheapest or most suitable method of dispatch. We make a handling charge of EUR 5,– ifgoods are sent at your request to a third party.You accept that your order can be supplied in partial deliveries insofar as this is reasonable.
6. Reservation of proprietary rightsGoods delivered remain our property until payment of all claims has been received in full or untilredemption of cheques given in payment. The cancellation of individual positions in an openinvoice and the drawing of a balance and its acceptance do not affect proprietary rights. Youhave the right to dispose of the goods as a normal commercial transaction, but you are for-bidden to pawn, mortgage, or transfer ownership of them in settlement of a debt or debts. You surrender to us herewith your right to payment for goods for which we reserve ourproprietary rights. You have the right to collect these payments as long as you meet yourobligations to us. If we request it, you are obliged to name the third party and we have the rightto publish this information and the transfer of rights.
7. Cancellation rights due to late payment or insolvencyIf you do not pay for the goods by the time payment is due, and if you have not paid after expiryof a reasonable time limit set by us, we have the right to withdraw from the contract anddemand the return of goods already supplied. Rights under § 323 BGB (BGB = German civillaw code) remain otherwise unaffected.Application for the opening of insolvency proceedings gives us the right to withdraw from thecontract and demand the immediate return of goods supplied before the bankruptcy courtorders protective measures.
8. PackagingPackages comply with the German packaging regulations (WO). Disposable packaging ischarged at cost. The packaging is not returnable.
9. Tooling costsIn the absence of any agreement to the contrary, tooling made for the execution of an orderremains our property in all cases. This applies even if we have made a charge for a proportionof the tooling costs.
10. PaymentOur invoices are payable net within 30 days of the date of the invoice, or with 2% discount ifpaid within 10 days. Invoices below EUR 50,– are payable immediately without discount. Our credit notes and your charges on us reduce the amount subject to discount. Late pay-ment entitles us to interest at the rate the bank charges us for a current account overdraft butat least 8 percent above the current base rate of the European Central Bank. If payment isoverdue, we are entitled, after giving you notice in writing, to cease fulfilling our obligationsunder the contract until payment is received.
11. Offsetting exclusionYou can only offset payments with legally-established or unopposed counter claims.
12. GuaranteeIf you come to an agreement with us on properties of the goods, we include this agreement inour technical specifications. If we have to supply to your drawings, specifications, samples,etc., you accept the risk associated with suitability for the intended purpose. The point in timeat which risk is transferred is decisive for the contractual condition of the goods. The deterio-ration of parts subject to wear in the course of normal use does not constitute a defect.If the goods supplied are defective, we will – at our choice and within a reasonable time limitset by you – supply a replacement or repair the goods. If such repair or replacement is notsatisfactory, you have the right to reduce the price or withdraw from the contract. Any furtherguarantee claims are excluded. Recognisable defects must be notified at the latest within 10 days of receipt and defects that are not recognisable must be notified as soon as they arediscovered. The guarantee period is 24 months and starts with dispatch of the goods from ourworks.
13. Hindered or impossible performanceIf we are prevented from meeting our obligation by some unforeseeable event (e.g. disruptionof our plant, or delay in the delivery of important raw materials), which, in spite of taking all rea-sonable care appropriate to the circumstances of the case, we have been unable to avert, andit has become impossible to execute the delivery or service punctually, the delivery delay willbe extended to an appropriate extent.
14. LiabilityExcept in the case of injury to life or limb, or damage to health caused by our breach of duty,we are only liable in the event of intent or culpable negligence on our part.
15. Customer specialsOrders for customer specials must be in writing and include binding details of execution, quan-tities etc. For technical reasons we reserve the right to supply 10% more or less than the quan-tity specified. If technical changes or cancellation are required, the costs incurred will be charged to thecustomer.
16. Deliveries of samples and return of goodsSamples will be charged. When goods have been sent for testing or as samples, we will credityou with the additional price against subsequent orders, as long as the net contract value is atleast EUR 125,–. The return of goods is only possible with prior agreement. Customer specials maynot be returned. For goods returned for reasons outside our responsibility (e.g. wrongly ordered), we charge 10% of the value of the goods but at least EUR 7.50, to cover administration costs.
17. Place of fulfilment, court of jurisdictionThe place of fulfilment for all obligations arising from this contract is D-70707 Fellbach. The court of jurisdiction for any legal dispute arising from this contract is D-71332 Waiblingen.(All disputes that arise from this contract or about its validity will be decided by a court of arbi-tration according to the Arbitration Rules of the German Committee for ArbitrationCourts/Settlement and Arbitration Procedure of the International Chamber of Commerce. Suchdecisions will be final and normal legal procedures are excluded.) German law applies (BGBand HGB = civil and commercial codes). The application of UN purchasing law (CISG) is exclu-ded.
18. Validity clauseIf individual conditions should be found to be not legally valid, the remaining conditionscontinue to apply. The invalid conditions will be replaced by conditions which fulfil as closelyas possible the commercial intent of the contract with reasonable consideration of the interestsof both parties. With the publication of these Conditions for Sales, Deliveries and Payment, all previousversions become invalid. This does not apply to contracts agreed before publication.
… just copy
and mail or fax!
ANDREAS MAIERGmbH & Co. KGSchloss- undWerkzeugfabrikPostfach 1760D-70707 FELLBACHGERMANY
Request for cataloguesZero-Point-Systems
Hydraulic Clamping Systems
Modular Fixturing Systems
Company/Adress (please also mention your phone no.)
Responsible:
Standard Clamping Elements
Toggle Clamps
Hand Tools
2007_3_S32-38_mitAMF.qxd 12.07.2007 15:42 Seite 38
The Service GuaranteeWe offer you confidence – five ways – in every aspect of our products.
At AMF, the service is right too. You can rely on us. Guaranteed!
1 Real technical advice Many tasks and a multitude of solutions. From AMF
Professional Products you can find the right way to
solve your problem – fast and reliably – either at your
local dealer or with the help of the specialist in our
team. Just call us!
2 Short delivery times From the AMF finished-product stores with over 5.000
articles, we can supply 98 % of orders from stock. And
you can be sure that every stock article ordered is des-
patched the same day.
3 Certified quality AMF stands for painstaking production in our own works.
We have followed this tradition since 1890 – today, of
course, with a modern quality assurance system to ISO
9001.
4 Warranty We believe in the high quality of our products.
Complaints are dealt with quickly, unbureaucratically
and generously – as far as possible, even well-beyond
the guarantee period.
5 Individual development You cannot find the product you need? Talk to us; we
will find the right solution for you – from a special ver-
sion, right through to a completely new development.
Company history1890: Company founded by Andreas
Maier as a lock manufacturer.
1920: Production program extended to
include spanners.
1928: Production-line assembly of
“Fellbach locks”.
1951: With the introduction of clamp-
ing elements, AMF diversified into
the fields of workpiece and tool
clamping.
1965: Toggle clamps extend the AMF
product range. AMF catalogues
are now published in ten
languages.
1975: Hydraulic clamping marks further
specialisation.
1982: Clamping and fixture systems.
1996: Introduction of the AMF Team
Organisation in all business sec-
tors. Quality assurance certified
to ISO 9001.
2001: Introduction of the AMF Service
Guarantee.
2004: Introduction of ZPS zero-point
system expands AMF’s clamping
expertise.
2005: Introduction of positioning system
for laser marking.
2007: AMF adds the TTEC clamping
and fixture system for laser weld-
ing to its range of products.
Dear Customers,
Since 1890, the name AMF has stood for reliability and
the highest quality. Today our product range comprises
more than 5000 articles in the sectors clamping, hand
tools, and locks. That makes us a leading European
manufacturer.
Outstanding products are only one side of the coin. For
us, it is just as important to provide our customers with
perfect service, day in and day out. We laid the foun-
dations for this in recent years with our modern Team
Organisation. The service from your partner at AMF will
be quick, direct, and competent.
Now, our exceptional service has a name: the AMF
Service Guarantee. It offers you five significant advan-
tages – see them for yourself on this page.
Hans-Günther Maier Managing Director
ANDREAS MAIER
GmbH & Co. KG
2007/3G
B
How do I order?
AMF e-Business offers you new possibilities! Many of our customers have been ordering AMF products electronically for several years now.Currently, for more than 30% of our sales, orders are placed electronically and processed online. In the side bar, you will fi nd the various ordering op-tions with which you too can profi t from the advantages that AMFe-Business offers.
e-commerce at AMF – the AMF Online Shop
In our new AMF Online Shop, AMF offers you the best conditions for your Internet buying. Its basis today is a medium-neutral database from which our Online Shop and related print media are generated fully automatically.In this way, you have access to the latest products and revisions at all times and immediately.
Using the direct online connection to the AMF inventory control system, you can check the availability and delivery of the goods you need, and check the current status of your order at any time.
If you are a registered customer, then your access data lets you see your specifi c, individual prices and order data.
1. Use the “Products” link to go to our Online Shop
2. Register without obligation, your access data will be sent to you auto-matically by e-mail.
3. Study our range of products and select those you need on the individual product pages, or use the fast-track to put them straight in the trolley.
4. Go to “Prices and availiability” to check when a product can be sup-plied.
5. When you order: send off your order, and you are 98% certain to recieve your goods on the next working day.
6. The entire system is supplemented and extended by its linkage to CAD data for AMF products. These are available to our customers free of charge, in over 60 CAD formats, direct from the AMF Shop.
Go online with us – test our website and register so that you have all these advantages. We look forward to your visit...
About AMF Products CAD-Data Service News Home Contact Imprint
In the Online Shop: Register and order at the click of a mouse – simple and uncompli-cated.
Using EDIFACT: you can order direct from your inventory control system and you receive the delivery note and invoice.
In e-mail format: you send us the necessary data for your order. Please ask us how it must be formatted.
By telephone: just as before, all information is available from our service staff.
+49 (0) 711 57 66-0
e-Business@AMF
ZERO-POINT-SYSTEMS 39
2007
/3G
B
SERVICE5
2 ZERO-POINT-SYSTEMS
ZPS Katalog Englisch.indd 2-3 12.07.2007 17:00:15 Uhr
Catalogue 2007/3GB
CLAMPING. SCREWING. LOCKING.Plus Service Guarantee
Zero-Point Systems
Toggle Clamps mechanical and pneumatic
Hydraulic Clamping Systems
Standard Clamping Elements
CLAMPING. SCREWING. LOCKING.Plus Service Guarantee
Certified
according
to ISO 9001
STAINLESS STEEL
Hand Tools
All sales are subject to our terms of sales and delivery. All rights for creation, photos and text are reserved for editor AMF. Photo-mechanical or any other reproduction on expressed permission only.
KS -/2.5/-/-/07/2007 - Printed in Germany
ANDREAS MAIER GmbH & Co. KG Schloss- und Werkzeugfabrik
Home address: Waiblinger Straße 116 70734 Fellbach Germany
Post address: Postfach 17 60 70707 Fellbach Germany
Phone: +49 (0) 711 / 57 66-0 Fax: +49 (0) 711 / 57 57 25 Internet: www.amf.de Mobile: amf.mobi
Sales: Phone: +49 (0) 711 / 57 66-112 Fax: +49 (0) 711 / 57 57 25 E-mail: [email protected]
Cat. order no. 189308 – 1,75
ZPS Katalog Englisch.indd 36-1 12.07.2007 17:00:12 Uhr