American Modular Tooling Llc

Paul W. Marino Gages, Inc.

21300 MacArthur Blvd.Warren, MI 48089-3020

Phone 586.759.2400Fax 586.759.2423

[email protected]

American Modular Tooling, LLC.Product Overview and Value

Paul W. Marino Gages, Inc.

Material Properties of AMT Components

AMT “Professional Grade” Extruded Profiles and Locators

AMT “Commercial Grade” Extruded Profiles and Locators

AMT Locator and connection Elements

7075-T6, Temper 6 6061-T6, Temper 6 2024-T6

KSI Tensile: 78,000 PSI KSI Tensile: 47,000 PSI KSI Tensile: 69,000 PSI

KSI Yield: 68,000 PSI KSI Yield: 40,000 PSI KSI Yield: 57,000 PSI

Hard Coat Anodized Hard Coat Anodized Hard Coat Anodized

Elongation Factor: 6% Elongation Factor: 8% Elongation Factor: 10%

AMT “Special Duty” Extruded Profiles

AMT “Special Duty” Cast Products

6082-T6, Temper 6, Special Blend 319, 0-T5 Sand Cast

KSI Tensile: 45,000 PSI KSI Tensile: 30,000 PSI

KSI Yield: 30,000 PSI KSI Yield: 26,000 PSI

Hard Coat Anodized Hard Coat Anodized

Elongation Factor: 4.5 - 5.5% Elongation Factor: 1.5%

American Modular Tooling: Machine-able Fixed Nets with Clamps, Clevis, SPC, and more.

AMT angled clamp blocks apply equal pressure when clamping two pieces together.

Net BlockAdapters

Pin BlockHolds NAAMS

style pins

SPC Set Master with

Bushing

Universal Clevis/Hinge

Pre-squared Net Blocks

Caster Assemblies

Benefits of the American Modular Tooling System

Manufacturing and Engineering Manufacturing and Assembly

Facility Usage 48% Less Assembly Labor 70% Less

Lead Time 60% Less Through-put Increase 45% More

Tooling Costs 44% Less Accuracy of Assemblies 50% Greater

Tooling Labor 60% Less Periodic Inspection 50% Less

Tooling Design Cost 50% Less Reconfigurable Priceless

Equipment Needs 70% Less Modularity Priceless

Reusable Material 70% Reusable Rapid Engineering Changes Priceless

Other Benefits

Fewer corrosion problems due to hard coat aluminum Can be used as temporary rate tool

Lower shipping costs due to lighter weight Less space required for storage

Faster setup at customer facility Minimal maintenance requirements

Good ROI on leasing tool (70% reusable) Environmentally correct

Quality Metal Craft

Frame and Components,Customer Assembled

o It’s easy to learno It’s like working with one of those Erector® sets

you had when you were a kid. o It’s very, very user friendly.

o “If it’s going to cost us a measly $3,000.00 to build, say, a $100,000.00 fixture…we

want to do it.” Quality Metal Craft, Inc.

Chrysler, 1994 and 2000

Liberty, in process of build with full modular base plate. Class A surface nets require 5 sliding units for closures loading.

1994 Durango, 35 day delivery schedule

Honda, 2008

Master Interior Buck for Instrument Panel and Center Console.

MBUSA/Gestamp USA, 251, 2002-2003

Right and Left Suspension Strut. Tool originally designed for weld, then modified with check rails and SPC checks.

Main Floor Match Check: Engine Compartment, Plenum, Tunnel and Lower Floor

Toyota, 2007

Wheel House, 1R / 1L

Toyota, 2006

Radiator Support

Honda, 2007

Measuring Screen holds 21 different panels using all standard AMT components.

The Tool Kit

The Plan

Part A, Operation Procedure and Part

Part B, Operation Procedure and Part

Part C, Operation Procedure and Part

Honda, 2006

Wheel Opening Garnish Molding, 1 R/1 L Front and Rear

Honda, Center Console

BMW, 2006

1 Right / 1 Left

BMW, 2006Set of four Front/Rear, Left / Right

Design World Wide Studio Coordination ProgramExterior Armature for Pre-prototype and Prototype Models, 50 units

Studio Tools®: A System for Design Studios

Scale Model Mirror Tables

Studio Tools®: A System for Design Studios Utilizing Common Process and Practice

Instrument Panel with Rightand Left Door Armatures,Milling Stands and SeatPlatform.

Components are Accurately Combined for Interior Buck.

Remove the door stands and the doors are fully functional.

United States of America Air Force (USAF), 2008

Bomb Bay Doors for B52, 1 right/1 left, 1 upper/1 lower, tow tools, 4 parts.AMT Special Duty 120 x 160 Hollows. Tool is 4,400mm long x 2,400mm high

Chrysler Corp. 2005

Prototype Build, 4 Units

American Modular Tooling Kits

AMT-10015379 pieces, System 25



AMT-100161,100 pieces, System 25



AMT Storage Cabinets keep kits organized and clean. Rolling cabinets can hold hundreds of parts and have room for an optional granite surface plate.

Small storage cabinets and drawers come with reconfigurable drawer dividers and allow easy transportation of components to build sites.

Equipment: Capabilities

CNC Capabilities

o CNC machine, Giddings & Lewis - Fadal, 40x20x20 MP32 processor, laser compensation, certified, 2 unitso CNC machine, Giddings & Lewis - Fadal, 80x30x20 MP32 processor, laser compensation, certified, 3 unitso CNC machines, Hardinge, 2 unitso CNC machine, TaChen, 48x84x42, dual pallet, full 4 axis.o CNC machine, KSI Swiss Lathe Multi Spindle, 18 Station SA 32.o Parts Washer.o Deburr machine.

Inspection Equipment

o CMM 3000 x 1200 x 1500 MORA, manual operation, Inca software, ISO tolerance package and import/export CAD files, graphical representation of parts or tools. Model 0119, plated, fresh certification and calibration, A2LA service.

o CMM 7500x4500x2000, MORA, dual arm, DCC operation, Inca DCC software, graphic reports and CAD import/export of data files. Certification and calibration. Model 0119D, fully plated, fresh certification and calibration, A2LA service.

o Surface plates, granite, 5’ x 10’, grades A and B, 6 unitso Surface plates, granite, 4’ x 8’, grade A, 2 unitso Surface plates, granite, 3’ x 4’, grade A, 3 unitso Height gages, indicators, micrometers, pin sets and more.

Equipment: Capabilities

Shop Equipment

o Misc Bridgeport Knee Mills with digital read-outs, 9 unitso Precision lathe, 200 x 800o Brown & Sharpe 6 x 12 surface grinder with magnetic chucko 1 each, press, roll and break, sheero Spray booth with exhaust fan, spray guns and auto-clean stationo TIG welder, argono Acetylene torch seto 6’ x 12’ weld tableo Kalamazoo programmable automatic cut-off saw with feedero Weller cut-off sawo Misc table saws, & high speed 6’ x 10’ table and fenceo Powermatic vertical saw, 12”o Delta vertical saw, 24”o Drill press, 3 unitso Misc. disc and belt sanderso Compressor, 20hpo Hi-Lo, 12,000 lbs and other handling equipment

Paul W. Marino Gages, Inc.21300 MacArthur Blvd.Warren, MI 48089-3020

Phone (586) 759-2400Fax (586) 759-2423

Website: www.americanmodulartooling.comEmail: [email protected]

American Modular Tooling Llc

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