American Honda Motor Companycdn.powerequipment.honda.com/pe/pdf/manuals/31QH4000.pdf · American...

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Transcript of American Honda Motor Companycdn.powerequipment.honda.com/pe/pdf/manuals/31QH4000.pdf · American...

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Introduct ion ..................................................... 1 Safety and Inst ruct ional Decals .................................. 2 Assembly 3

Subframe Preparation ........................................... 3 L i f t Mechanism ................................................. 3 Tractor Preparation ............................................ 5 Subframe I n s t a l l a t i o n .......................................... 5

Subframe Removal ................................................. 8 Parts Guide ...................................................... 9 Torque Speci f icat ion Table ........................................ 11

7 .........................................................

Warranty Service ................................. ( ins ide back cover)

Thank you fo r purchasing an HTA attachment f o r your Honda Tractor.

The HTA Model QH4000 Front Quick Hi tch makes it possible t o at tach e i ther an HTA 42" Two Stage Snowblower or Dozer Blade on Honda H4013, H4514 and H4518 Lawn Tractors.

This manual covers the assembly, operation and maintenance of the QH4000 Front Quick Hitch. For your convenience, a par ts guide i s a lso included i n t h i s publication.

NOTE: The information i n t h i s publ icat ion i s based on the l a t e s t product information avai lable a t the t ime of pr in t ing. American Honda Motor Co., Inc. reserves the r i g h t t o make changes a t any time without no t ice and without incur r ing any obl igat ion.

No par t of t h i s publ icat ion may be reproduced without wr i t t en permission.

Pay special a t ten t ion t o the statements preceded by the fo l lowing symbols:

Indicates severe personal i n j u r y or death WILL r e s u l t if inst ruc t ions are not followed.

Indicates a strong p o s s i b i l i t y t h a t ser ious personal i n j u r y or , death could r e s u l t i f ins t ruc t ions are not followed.

Indicates a p o s s i b i l i t y t ha t minor in jury can r e s u l t i f ins t ruc t ions are not followed.

HTA attachments are designed t o g ive safe and dependable service i f assembled and operated according t o instruct ions.

I f a problem should ar ise, or i f you have any questions about t h i s attachment, consult an authorized Honda t rac to r dealer.

OM 0149

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REPLACE IMMEDIATELY IF DAMAGED

. ATTACHING INSTRUCTIONS

1. Insert subframe into attachment completely. 2. Lock in place by movin lever forward to "Lock"

3. e ui ed with P.T.O. drive line, connect to trac-

4: If equipped with lift assist springs, lift theattach-

osition and secure wit a linch pin.

tor%.% and lock in place.

m n t and attach springs. UNLOCK LOCK

LOCATED ON HALE W I C K H I T C H (CANADA & US)

INSTRUCTIONS D'ACCOUPLEMENT 1. lntroduire completement la partie male dans la

partie femelle. 2. Placer le levier dans la position "VERROUILLE" et

securiser avec la goupille a anneau. 3. Si equipe d'un arbre a cardan. fixer a !a PDF du

tracteur et verrouiller en place. 4. Si equipe de ressorts. lever I'instrument et les

accrocher. DEVERROUILLE VERROUILLE

PLACE ON MALE QUICK HITCH

(CANADA ONLY )

d

ro AVOID SERIOUS PERSONAL INJURY WHEN ATTACHIN6 OR OETACHIWG IMPLEMENT

LOCATE0 ON MALE QUICK HITCH (US & CANADA )

POUR EVITER LES BLESSURES GRAVES:

PLACE ON WALE QUICK H I T C H

(CANADA 'ONLY )

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---------- IMPORTANT: Before beginning assembly of t h i s subframe, make sure t rac to r i s on a level surface, parking brake is set and tha t engine i s turned o f f , wi th key removed.

su~ERAME-PREP_ARAILoN a) Loosely at tach rear h i t c h p l a t e (f ig.1,

i tem 1) t o bottom of subframe channel ( f ig.1, i tem 2).

Use a 1/2" x 1 1/4" b o l t (f ig.1, i tem 31, flatwasher, lockwasher and nut, and a 1/2" x 5" bo l t , long tube spacer ( f i g . 1, i tem 101, lockwasher and nut ( f ig.1, item 4 ) . Do not t igh ten yet.

b) Loosely at tach subframe f l a t b a r s (fig.1, i tem 5 ) and the lift support brackets ( f ig.1, i tem 6) t o the sides of channel (fig.1, i tem 2) .

Use four 1/2" x 1 1/2" b o l t s (fig.1, i tem 71, lockwashers and nuts. Do not t ighten yet.

c ) Loosely at tach the support p l a t e (fig.1, i tem 8 ) i ns ide the subframe f l a t b a r s ( f i g . 1 , i tem 5 ) .

Use four 318" x 1 1/4" b o l t s (fig.1, i t e m 91, lockwashers and nuts. Do not t igh ten yet.

LIELMSCHfl!!ISM a) Inser t two 3/8" x 2 1/4" b o l t s (fig.2,

i tem 1) through the smaller holes i n the l i f t lever ( f i g .2 , i tem 21, and secure them with a 3/8" uni- torque (stover) sel f- locking nuts.DC1 NOT E M D THE LEVER.

b) Attach push arm (fig.2, i tem 3) t o the lift lever (f ig.2, i tem 2) with a 17/32" x 2 1/4" p i n (fig.2, i tem 4) as shown. BE SURE TO USE THE CMiRECT HOLE.

Use a 5/32" x 1" co t te r p i n t o secure the p i n (f ig.2, i tem 4) .

OM 0149

FIGURE 1

F IGURE 2

3

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Thread the adjustment f o rk ( f ig.2, i tem 5 ) i n t o the end of the push arm (fig.2, i tem 3 ) . Adjust the overa l l length of push arm assembly t o 32 13/16".

Place an 11/16" f latwasher and a bent re ta iner p la te (f ig.2, i tem 6) on the 5 /8" x 4" b o l t ( f ig.2, i tem 7 ) .

Inser t the b o l t i n t o the lever as shown. Place another bent re ta iner p l a t e and flatwasher on the bo l t , and secure it loosely with a lockwasher and nut.

I n s t a l l a f lange bearing (f ig.3, i tem 1) i n t o each l i f t support bracket (f ig.3, i t em 2 ) from the inside.

Inser t the l i f t arm (f ig.3, i tem 3) through the bearing i n the r i g h t hand l i f t support bracket. Put a tube spacer (f ig.3, item 4) on the arm, and then i nse r t the arm through the l i f t lever (under the 5/8" bo1 t) . Inser t the arm through another tube spacer, and then through the l e f t hand l i f t support bracket bearing. The end of the arm should protrude 2 1/4" beyond the bearing.

Posi t ion the subframe channel (f ig.1, i tem 2) i n l i n e wi th subframe f l a t b a r s ( f i g . 1, i tem 5 ) and securely t igh ten b o l t s ( f ig.1, i tem 7 and 9).

Rotate the l i f t arm (f ig.4, i tem 3) so t ha t i t s handle i s p a r a l l e l t o the ground, and block i n tha t posi t ion. Set the l i f t lever ( f ig.4, i tem 2 ) so that the 5/8" x 4" b o l t ( f i g . 4 , i tem 4) is perpendicular t o the ground, and then t igh ten the b o l t t o 50 lbs. f t.

I n s t a l l 1" x 4 1/2" p l a s t i c handle (fig.4, i tem 3) on l i f t arm ( f ig .4, i tem 1).

4

FIGURE 3

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a)

I

6)

C )

Loosely at tach the f r o n t support brackets (f ig.5, i tem 1) t o the t rac to r frame. For each bracket, use one lOmm x 1.25 x 25mm b o l t (f ig.5, i tem 2) with lockwasher, and two 10mm x 1.25 x 30mm b o l t s ( f ig.5, i tem. 3) wi th lockwashers fo r each bracket. Do not t igh ten yet.

Loosely at tach the attaching p lates ( f ig .5 i tem 4) t o the f ron t support brackets (fig.5, i tem 1). Use three 3/8" x 1" b o l t s ( f ig .5, i tem 5) with lockwashers fo r each plates. Do not t ighten yet.

Loosely i n s t a l l the reinforcement p la te (f ig.5, i tem 6 ) between the two attaching p lates (f ig.5, i tem 4) . Use two 5/16" x 314" b o l t s (f ig.5, item 71, lockwashers and nuts I N THE FRONT HOLES M Y . I n s t a l l the b o l t s heads and lockwashers from the ins ide wi th the nut on the outside as shown. Do not t igh ten yet.

W_A_RQPJg: To avoid in ju ry , park the t rac to r on a leve l surface, tu rn o f f , the engine, remove the key and set the parking brake.

a

b)

I n s t a l l male h i t c h (fig.6, i tem 1) i n the p i vo t bracket ( f ig .6, item 2).Use four 7/16" x 1 1/4" b o l t s (f ig.6, i tem 31, lockwashers and nuts. I n s t a l l the b o l t s from the ins ide as shown, and t igh ten them securely.

Posi t ion the subframe assembly under the t rac tor . Inser t the rear of the assembly between the wheels on the r i g h t hand s ide of the t rac tor , and then p u l l it forward.

OM 0149

9 I

. FIGURE 5

FIGURE 6

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c ) Loosely a t t a c h f r o n t of subframe f l a t b a r s ( f i g . 7 , item 1) t o t h e o u t s i d e a t t a c h i n g p l a t e s . Use two 1/2" x 1 1/2" b o l t s ( f i g . 7 , item 31, lockwashers and n u t s . I n s t a l l t h e b o l t s from t h e i n s i d e as shown. Do n o t t i g h t e n y e t .

d l At tach t h e s u b f r a m e ' s rear h i t c h p l a t e ( f i g . 1 , item 1) t o t h e t rac tor ' s rear draw plate w i t h t h e 1/2" x 5" b o l t ( f i g . 1 , item 4 ) .

e) S e c u r e l y t i g h t e n t h e 5/16 x 1/4" b o l t s ( f i g . 5 , item 7 ) . R e f e r t o t h e t o r q u e s p e c i f i c a t i o n t a b l e on p a g e 11.

f ) S l i d e t h e male h i t c h assembly ( f i g . 8 , item 1) between t h e a t t a c h i n g p l a t e s ( f i g . 7 , item 2 ) . Align t h e h a r d bush ing h o l e s and a t t a c h t h e h i t c h t o t h e subf rame w i t h t h e 5/8" x 10 5/8" p i n ( f i g . 8 , item 2 ) . S e c u r e t h e p i n w i t h a 5/32" x 1" cotter p i n on o n e end and a 4mm x 80mm s p r i n g c l i p ( h a i r p i n ) ( f i g . 8 , item 3) at t h e o t h e r end.

NOTE: I f t h e r e is too much p l a y between male h i t c h assembly and a t t a c h i n g p l a t e s , u s e wi th t h i n f l a t w a s h e r s i n c l u d e d i n k i t as shims.

g) Attach t h e f o r k end of t h e push arm ( f i g . 8 , item 41 t o t h e bot tom of t h e p i v o t b r a c k e t wi th a 5/8" x 1 5/8" p i n and a 4mm x 80mm s p r i n g c l i p ( h a i r p i n ) .

NOTE: The l i f t arm c a n b e r o t a t e d t o f a c i l i t a t e t h i s i n s t a l l a t i o n .

h ) T igh ten t h e lOmm b o l t s ( f i g . 5 , items 2 & 3) t h a t a t t a c h t h e f r o n t s u p p o r t b r a c k e t s t o t h e tractor f rame , and t h e n t i g h t e n t h e t h r e e 3/8" bol t s ( f i g . 5 , item 51 t h a t a t t a c h t h e a t t a c h i n g p l a t e s t o t h e s u p p o r t b r a c k e t s . Refer t o t h e t o r q u e s p e c i f i c a t i o n c h a r t on p a g e 11-

FIGURE 8

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Tighten the 1/2" bolts (fig.9, item 1). Refer to the Torque Specification Table on page 11. Secure the rear hitch plate (fig.1, item 1) to the tractor by tightening the

then the 1/2" x 1 1/4" bolt (fig. 1, item 3). Refer to the Torque Specification Table on page 11.

If necessary, adjust the lift arm (fig.3, item 3) so that the handle section is parallel to the fender with approximately 1" of clearance when it is pulled a1 1 the way back.

Tighten the 5/8" x 4" bolt (fig.-4, item 4) on the lift lever to 100 lbs-ft.

1/2" x J bolt (fig.1, item 41, and

FIGURE g

OM 0149 7

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I IMPORTANT I Red r e f l ec to r s must be i ns ta l l ed on rear fender o f t r ac to r when quick h i t c h i s ins ta l led.

m) Attach the two s e l f adhesive r e f l e c t o r s t o the rear fender as i l l u s t r a t e d i n f i gu re 10.

Ref lectors should be approximately 1/2" (13mm) up and 6" (150mm) i n from outside corners.

To avoid injury, park the t r ac to r on a l eve l surface, turn of f the engine, remove the key, and set the parking brake before removing the subframe.

a) Lower the h i t c h with the l i f t arm.

b) Remove 1/2" x 5" b o l t ( f ig.1, i tem 4) from the t r a c t o r ' s rear draw plate.

c ) Remove the two 1/2" x 1 1/4" bo1 t s (f ig.?, i tem 1) t ha t secure the subframe f l a tba rs t o the at taching plates.

d) Disconnect the end o f the push arm ( f i g . 8, i tem 4) from the p i v o t bracket by removing the 5 /8" x 1 5 /8" pin.

e) Remove the subframe from under the t rac to r .

f ) Carefu l ly remove the f r o n t support brackets (f ig.5, i tem 1) from the t rac to r frame, and then remove the male h i t ch assembly from the t rac to r .

8

FIGURE 10

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PARTS GUIDE

1 '2

! 3 . 4

5 6 7 8 9 10 1 1 12 13 14 15 16

I 17 ~ 18 1 19

3 0

F r o n t s u p p o r t b r a c k e t R H .. 1 F r o n t s u p p o r t b r a c k e t L H -. 1 A t t a c h i n g p l a t e R H ........ 1 A t t a c h i n g p l a t e LH ........ 1 Hex b o l t 1 0 m m x 25mm ...... 2 Hex b o l t 1 0 m m x 30mm ...... 4 L o c k w a s h e r 7/16" . . . . . . . . . - 1 0 L o c k w a s h e r 3 / 8 " ........... 6 Hex b o l t 3/8" x 1 " . .. . . . . . 6 R e i n f o r c e m e n t p l a t e ....... 1 Hex b o l t 5/16" x 3/4" ..... 2 L o c k w a s h e r 5/16". . . . . . . . .. . 2 Hex. n u t 5/16" ... . . . . ... . . 2 P i v o t b r a c k e t ............. 1 P i n 5/8" x 10 5/8" .......- 1 C o t t e r p i n 5/32" x 1 " ..... 1 Hair p i n 4mm x 80mm ....... 1 Hex b o l t 7/16" x 1 1 / 4 " . . . 4 Hex. n u t 7/16" . . . ......... 4 Male h i t c h a s s e m b l y ....... 1

SUBFRAME ASSEMBLY -____--______________------------------------------------------------------- ________________________________________-------______----___-_-------------- REF DESCRIPTION QT Y --------____________-_----_-----__-__ --_-----_-----______--__-------------

1 H i t c h p l a t e ............... 1 2 S u b f r a m e c h a n n e l .......... 1

Hex b o l t 1/2" x 5" . . . ..... 1 2 Tube space r .. ... . . . . . . . . . . 1 5 L o c k w a s h e r 1/2" . . . . . . .... . 6 6 Hex n u t 1 / 2 " ... . . ... . . . . . . 7 Hex. b o l t 1/2" x 1 1/4" ... 8 S u b f r a m e f l a t b a r .......... 9 L i f t s u p p o r t b r a c k e t L . H . . 0 L i f t s u p p o r t b r a c k e t R . H . .

1 1 Hex b o l t 1/2" x 1 1 / 2 " . . .. 4 12 Hex b o l t 3/8" x 1 " ... ..... 13 L o c k w a s h e r 3/8" . . . . . . .. ... 4

5 S u p p o r t p l a t e ............. 1 3 F l a t w a s h e r , 9/16" d i a - h o l e 1

1 4 Hex n u t 3/8" .............. 4

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PARTS GUIDE

1 2 3 4 5 6 7 8 9

1 0 11 1 2 1 3 1 4 1 5 1 6 1 7 1 8

Hex b o l t 3 / 8 " x 2 1/4" .... 2 Hex n u t 3 / 8 " , U n i - t o r q u e . . 2 L i f t l e v e r ................ 1 A d j u s t m e n t fork ........... 1 P u s h arm .................. 1 P i n ( 1 7 / 3 2 " x 2 1 / 4 " ) .-. .- 1

F l a n g e b e a r i n g ............ 2 L i f t arm .................. 2 T u b e spacer ............... 2 Hex b o l t 5/8" x 4 " ........ 1

B e n t r e t a i n e r p l a t e ....... 2 L o c k w a s h e r 5 /8" ........... 1 Hex n u t 5/8" .............. 1 P i n ( 5 / 8 " x 1 5 / 8 " ) -.-.-.. 1

C o t t e r p i n 5 / 3 2 " x 1 " ..... 1

F l a t w a s h e r 1 1 / 1 6 " h o l e .... 2

Hair p i n 3 m m x 6 5 m m ..... 1 P l a s t i c h a n d l e g r i p ....... 1

\$- 14

I

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TORQUE SPECIFICATION TABLE

GENERAL TORQUE SPECIFICATION TABLE (Revised 2-74) USE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN

NOTE: Thew valuer apply to fasteners as recc iwd from supplier. dry, 0, when lutxicatcd with normal enpioe oil. They do not epply if Wcciel praphitcd o r moly dirulphide p r c a ~ s or other ex- treme pressure lubricants are uud. This applies 7 0 both UNF and UNC threads.

SEE Grad8 No. 2 I 6 I a *

8011 Size Pounds Feet N c M m Mctcn Pounds Feet Newton-Meters Pounds Feet N e w t o n - M e t c r r

Inch- 1 Millimeten Min. Max. I Min. Max. Min. Max. I Min. Max. Min. Mar. I Min. Max.

I I

METRIC BOLT TORQUE SPECIFICATIONS

I I 8T I 1 57-66 I 61-75 I 84-101.6

4 1 49-56 I 66.4-75.9 1 52-64 I 705-86.7

M14 7T 2.0 81-93 109.8-126

8T 96-109 130.1-147.7

4 1 67-77 90.8-104.3

M16 7T 2 .o 116-130 157.2-176.2

81 129-145 174.8-196.5

4T 88- 100 119.2-136 M18 7T 2 .o lso-168 703.3-227-6

1 8T 175-194 237.1-2629 4 1 108-130 146.3-1762

122-143.6 107-124 145-168

69-83 935-111-5

162.6-187

177-199 239.8-269.6 I 202c231 273.7-313 132-1SO 1789-203.3

I 81 213-249 288.6-337.4 246-289 3333-391.6

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Your sa t i s fac t ion and goodwill are important t o your dealer and t o us. All Honda warranty d e t a i l s are explained i n the D i s t r i bu to r ' s Limited Warranty. Normally, any problems concerning the product will be handled by your dealer 's service department. I f you have a warranty problem tha t has not been handled t o your sa t i s fac t ion , we suggest you take the fo l lowing action:

Discuss your problem with a member of dealership management. O f ten complaints can be qu ick ly resolved a t that level . I f the problem has already been reviewed wi th the Service Manager, contact the owner of the dealership or t he General Manager.

I f your problem s t i l l has not been resolved t o your sat is fac t ion, contact the Power Equipment Customer Service Department o f American Honda Motor Co.,Inc:

American Honda Motor Co.,Inc. Power Equipment Customer Service Department 4475 River Green Parkway Duluth, Georgia 30136 Telephone: (404) 497-6400

We will need the fo l lowing i n order t o ass is t you:

o Your name, address and telephone number o Product model and se r i a1 number o Date of purchase o Dealer name and address o Nature of the problem

Af ter reviewing a l l the f ac t s involved, you will be advised of what act ion can be taken. Please bear i n mind tha t your problem will l i k e l y be resolved a t the dealership, using the dealer 's f a c i l i t i e s , equipment and personnel, SO it i s very important t ha t your i n i t i a l contact be with the dealer.

Your purchase of a Honda product i s g rea t l y appreciated by both your dealer and American Honda Motor Company. We want t o ass is t you i n every way possible t o assure your sa t i s f ac t i on with your purchase.

For f u t u re reference, record your u n i t ' s model number, s e r i a l number and date of purchase i n the spaces below. Refer t o t h i s informat ion when ordering par ts and when making technical or warranty inqu i r ies .

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H / C 3752482 (9307)