AC 65-15A - Airframe & Powerplant Mechanics - Airframe Handbook
AMD INTERNATIONAL TECHNOLOGIES, LLC.AMD...
Transcript of AMD INTERNATIONAL TECHNOLOGIES, LLC.AMD...
Manufacturer of Airframe Structural Components & Assemblies
Precision Sheet Metal Fabrication & Machining
Process & Product Development * Value Engineering
What We Do
AMD INTERNATIONAL TECHNOLOGIES, LLC.AMD INTERNATIONAL TECHNOLOGIES, LLC.AMD INTERNATIONAL TECHNOLOGIES, LLC.AMD INTERNATIONAL TECHNOLOGIES, LLC.
Established 1994 * DUNS Number: 926010760 * Cage Code: 00WV8
NAICS Codes 332322: Sheet Metal Work Manufacturing * 332710: Machine Shops
336412: Aircraft Engine and Engine Parts Manufacturing 336413: Other Aircraft Parts and Auxiliary Equipment Manufacturing
336414, 336415, 336419: Guided Missile and Space Vehicle Manufacturing
FSC Code 1560: Airframe Structural Components * 1680: Misc. Aircraft Accessories and Components
Certifications SBA 8A – Small Disadvantaged Business AS9100 REV C * ISO 9001:2008 – QUALITY
Company Designations
AMD International Technologies, LLC. 1725 South Campus Ave. Ontario, CA 91761 USA
Phone No. 909-985-8300 Fax No. 909-985-8388
Web Page www.amdinttech.com
Who We Are
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
AMD International Technologies, LLC.
Who We Are
Our Services
Mission Statement
Mission Statement Our Services
Our values reflect who we are. They are the pillars of our culture. AMD International Technologies cul-
ture draws on our core values of leadership, people, service, diversity, accountability, and partnerships.
At AMD International Technologies, we are committed to being the best at what we do. Building and
maintaining strong relationships with our customers, vendors and employees is critical to the way we
operate.
It is our goal to always develop and respect collaborative partnerships. We do this by delivering what we
promise when we promise it, providing innovative solutions that address the specific needs of our cus-
tomers, and creating a working environment that makes our employees proud, while always striving to
improve and exceed expectations, all at the same time maintaining our core values.
Who We Are
Sheet Metal Fabrication
• Single Part Processing
• Assembly Processing
Stretch Forming
• Skin Fabrication
Extrusion Stretch Forming
• Extrusion Forming
Hydro-Forming
• Hydro-Form Fabrication
Precision Machining
• Production Machining
• Tool Manufacturing
Multi Part Assembly Processing
• Fabricated Assemblies
• Machined Assemblies
Program Management
• Engineering Design
• Quality Assurance
• Process Control
AMD International Technologies mission is
to exceed our Customers expectations in
innovation, quality, cost and delivery
through continuous improvement, employ-
ees’ involvement, supplier participation
and customer interaction.
Sheet Metal Fabrication
Single Part Processing
Assembly Processing
Engineering Process Control Processing
Materials Equipment
Fabrication, Cutting, Shearing,
Blanking, Stamping, Brake Forming,
Hydro-Forming, Stretch Forming,
Roll Forming, Routing Trimming,
Check & Straighten, Deburring,
Multi Part Assembly Processing,
Tooling Designed & Built In-house
ISO9001: 2008/AS9100C Approved,
Written Planning & Process Controls,
CAD / CAM Engineering,
Model Based Definition (MBD),
All Major CAD Software Supported,
CATIA, Siemens NX, Solid Works,
Verisurf, Master CAM, CompareVidia,
Quality Assurance, CMM Inspection
Sheers, Cutoff Saws,
Brake Form Presses,
Hydro-Form Presses,
Stretch Form Presses,
Turret Punch Presses,
Roll Form 20 foot Cap,
Deburring Equipment,
Assembly Presses
Wide Range of Materials
Aluminum, Steel,
Stainless Steel,
High Temperature Alloys,
Titanium, Copper, Brass,
Bronze, Non-Metallics
Sheet Metal Fabrication
AMD International Technologies is committed to the highest standards of quality and productivity in the industry. Our
well trained team of professionals are results oriented with quality as our main focus. Innovative lean processes
make us very competitive. From a simple flat pattern part to complete assemblies, our engineering and process con-
trol assures reliability.
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
Stretch Forming
Skin Fabrication
Part Configuration Equipment
Materials Engineering Tooling
Skin Stretch Press 150 Ton
64" x 120", 150 Ton
Skin Stretch Press 300 Ton
120" x 160", 300 Ton
Covers, Doors, Panels,
Leading Edges, Skins, Shells,
Any Sheet Metal Part Requiring
Contoured Forming
Value Engineering
Short Run Tools & Shop Aids
Long Run Class "A" Tools
Designed & Built In-house
Aluminum, Steel,
Stainless Steel,
High Temperature Alloys
Stretch Forming Process
The stretch forming process is ideal for producing a wide range of parts requiring contour surfaces such as door
panels, nose sections, skin sections and wing leading edges, due to lower non-recurring costs associated with the
process. The variety of shapes and cross sections that can be stretch formed is almost unlimited. The process in-
volves the sheet material to be held in place and the use of hydraulic rams to force a form tool into the sheet,
stretching it to shape.
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
Extrusion Stretch Forming
Extrusion Forming
Part Configuration Equipment
Materials Engineering Tooling
Horizontal Stretch Press 25 Ton
300 In., 25 Ton
Horizontal Stretch Press 35 Ton
264 In., 35 Ton
Angels, Formers, Longerons, Ribs,
Stringers, Supports, Tees,
Any Extruded or Formed Metal Part
Requiring Contoured Forming
Value Engineering
Short Run Tools & Shop Aids
Long Run Class "A" Tools
Designed & Built In-house
Engineered Shapes in
Aluminum, Stainless Steel,
High Temperature Alloys,
Titanium
Extrusion Stretch Forming Process
The extrusion stretch forming process is ideal for producing a wide range of parts requiring contour shapes such as
Angels, Formers, Longerons, Ribs, Stringers, Supports, Tees, because this process has typically lower non-
recurring costs. The variety of shapes that can be formed is almost unlimited. The process involves the brake formed
or extruded material to be held in place and with the use of hydraulic rams and manipulators a form tool is driven into
the material to achieve the forming process.
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
Hydro-Forming
Hydro-Form Fabrication
Part Configuration Equipment
Materials Engineering Tooling
Hydro-Form Press 500 Ton
36" x 36" x 36" 500 Ton
Hydro-Form Press 600 Ton
48" x 52" x 18", 600 Ton
Formers, Longerons, Robs, Stiffeners
Any Thin Metal Part
Requiring Forming
Simple to Complex Shapes
Value Engineering
Short Run Tools & Shop Aids
Long Run Class "A" Tools
Designed & Built In-house
Aluminum, Steel,
Stainless Steel,
High Temperature Alloys,
Titanium, Brass, Copper
The Hydro-Forming Process
Hydro-Forming is a metal forming and fabricating process developed to provide a cost effective means to produce irregular contours that do not lend themselves well to stamping. This can be a single stage, or a multi stage process saving labor, tools, and materials. Sheet Hydro-Forming uses a form die and a sheet of metal. The blank sheet is driven into the die forming the desired shape. Virtually all metals capable of cold forming can be hydro-Formed. The process is very cost effective when it comes too small and medium quantity requirements along with complex shapes.
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
Precision Machining
Production Machining
Tool Manufacturing
Engineering Programing Processing
Materials Equipment
3 Axis Milling, 4 Axis Milling, 5 Axis Milling,
5 Axis Profiling, Long & Short Run Production,
Form Tooling, Trim Jigs and Fixtures
CAD / CAM Engineering Programming, Model Based Definition (MBD),
Master CAM Programming All Major CAD Software Supported, CATIA, Siemens NX, Solid Works, Verisurf, (CompareVidia Validation)
Machining Center CNC 3 Axis, HASS VF-4
X50, Y20, Z25, 10,000 RPM
Machining Center CNC 4 Axis, HASS VF-7
X84, Y32, Z30, 15,000 RPM
Machining Center CNC 3 Axis, HASS VF-8
X64, Y40, Z30, 10,000 RPM
Router / Profiler CNC 5 AXIS, DMS
X144, Y72, Z48, 15,000 RPM
Wide Range of Materials
Aluminum,
Steel, Stainless Steel,
High Temperature Alloys,
Titanium,
Copper, Brass, Bronze,
Non-Metallics, Wood, Plastic
Machining Process
AMD International Technologies utilizes late model, well maintained CNC machine tools and equipment to assure product quality and repeatability. Our machining department is well adapted to support the needs of our fabrication shop. It serves as a source for tooling used in the forming and fabrication process along with the processing of pro-duction parts that range from extruded shapes, thin metal components and hog out parts produced from a wide range of materials. We use the latest software compatible with most major CAD data. Our well trained team of pro-fessionals is results oriented with quality as our main focus. Innovative lean processes make us very competitive.
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
Multi Part Assembly Processing
Fabricated Assemblies
Machined Assemblies
Part Configuration Processing
Nut Plates, Huck bolts, Lock bolts, Eddie Bolts, Hi-Lok, Hi-Shear, Self-Clinching Hardware
Mechanical and Sub-Assemblies Installation
Riveting, Pressing
Staking, Sizing
Cutting Trimming Fitting
Sealing and Touchup
Multi Part Assembly
Structural Assembly
Bracket Assembly
Precision Mechanical Assemblies
Assembly Processing
The multi part assembly process is one of our core service offerings. We manufacture the components gather spec
hardware and bring it all together to produce the complete assembly. Written engineering instructions help assure a
proper assembly process and high quality results. Assembly personnel are well trained and experienced. When re-
quired custom tooling is designed and built in support of the assembly process.
Solid Rivets, Blind Rivets, Drive Rivet, Cherry Max, Cherry Lock, Semi-Tubular, Full Tubular
Rivet Fastening Assembly
Treaded Inserts, Helicoil Insert, Keensert, Slimsert, Rosan Fittings, Blind Nut, Lock Wire Safety Wire
Threaded Fastener Installation
Bearing installation, Staking, Swaging, Roller Swaging, Chisel Staking, Ball Staking, V-groove Staking
Precision Part Assembly
Press-Fit, Shrink Fit, Sizing After Installation, Lee Plug Installation
Bushing Installation
Primers, Sealant, Loctite, Silicone and Adhesive sealing to Specifications
Sealing and Touchup
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
AOG priority
AOG priority, (Aircraft On Ground) applies to spare parts that are needed im-mediately for an aircraft to return to service. AOG is a term in aviation indicat-ing that a problem is serious enough to prevent an aircraft from flying. Gener-ally there is a rush to acquire the parts to put the aircraft back into service, and prevent further delays to operation.
Expedited Processing Service
EPS Service
AMD International Technologies has available to its customers that require it. Expedited Pro-cessing Service (EPS). We have a system in place that allows us to take on jobs and man-ufacture them in a short period of time. We utilize innovative technics to produce and pro-cess parts per engineering requirements with-out the need to build expensive tooling.
Expedited Processing Service
AOG Priority Service
Aircraft On Ground
Customers requiring parts under an AOG priority can get parts in days or weeks rather than months. Fabrication, special process such as heat treat, NDT inspection, plating and painting are all hand carried and walked through the process for fast turnaround.
Depending on your requirement, we can help you out as well.
Computerized Order Administration
Comprehensive Contract Review
Comprehensive Engineering
Comprehensive Operational Procedures
Step by Step Process Planning
Dedicated Project Management
Quality Assurance Inspection and Review
Production Control and Scheduling
Material Control
Special Tool Control
Program Management
Engineering Design
Quality Assurance
Process Control
AMD International Technologies has available for its engineers the latest software packages in the industry.
We are able to work with most types of CAD / CAM Engineering data including, CATIA, Siemens NX, Solid
Works, Verisurf, Master CAM, and CompareVidia. We have in place a documented process to control digital
product definition (DPD).
Our team of degreed engineers work very closely with manufacturing production to provide clear and accu-
rate engineering and planning. We work hard to develop cost-cutting innovative solutions without compromis-
ing quality.
Engineering Design
Quality System: Our quality assurance system is well implemented throughout our manufacturing process. We are ISO 9001:2008 / AS 9100:Rev. C Certified. Our commitment to quality goes far beyond the inspec-
tion of parts. From contract review to shop travelers, onto first article, in process and final inspection, our
quality department is involved in the entire process.
Continuous improvement efforts: Lean Manufacturing & Six Sigma Principles * Continuous Training for All Employees * Acquisitioning State-of-the-Art Inspection Equipment * Continuous improvement and value-
added activities focused on results * Root-cause analysis of challenges
Experience Counts: Because of our many years of experience we are well adapted to work with all type of inspection and engineering requirements. From full scale mylars to full 3D model CMM inspection, we pro-
duce results that meet our Customer's expectations.
Quality Assurance
Process control is a discipline that deals with all aspects of a process for maintaining the output of a specific
process within a desired range. At AMD we believe in controlling the process from start to finish. Below is a
list of controls we have in place to maximize our ability to produce a positive outcome for our customers.
Process Control
DPD Control
Mistake Proofing
Lot Control
Inventory Control
Lean Manufacturing
Cost Accounting
Customer Support and Service
Outsourcing Control Measures
Equipment Preventive Maintenance Program
ISO 9001:2008 / AS 9100:Rev. C Certified
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com
Doing Business With Us
Prime Customers
Programs
Contact Us
Quotes & Technical Review Turn Times Manufacturing Production Turn Times
Expedited Processing Service, AOG Priority
Standard Production Lead Time 10 to 16 Wks
Long Term Agreements Going Out 5 to 10 Yrs
Expedite Quotes 24 Hours Standard Quotes 2 to 5 days Large Packages 1 to 4 weeks
LTA Packages 4 Weeks
The Boeing Company Lockheed Martin
Northrop Grumman Nordam
US Government Department of The Navy
DLA Defense Logistics Agency
Prime Customer Relationships
Boeing B-52 Stratofortress Lockheed C-130 Hercules Lockheed C-141 Starlifter
Boeing KC-135 Stratotanker Boeing KC-767 Tanker
McDonnell Douglas F-15 Eagle General Dynamics F-16 Fighting Falcon
McDonnell Douglas F/A-18 Hornet Northrop T-38 Talon
Northrop F-5 Freedom Fighter Lockheed P-3 Orion
List of Aircraft Programs we Have Supported
Ravi Joshi President
Contact any of our qualified Estimators and Program Managers for assistance.
Lou Pattengell General Manager
George Ruben Program Manager
AMD International Technologies, LLC. Manufacturer of Airframe Structural Components & Assemblies * AS9100 Approved
1725 South Campus Ave. * Ontario, CA 91761 * Ph. # 909-985-8300 * Web Page www.amdinttech.com