Amaprop - KSB€¦ · gear unit (e.g. for higher-viscosity fluids) Special installation parts...
Transcript of Amaprop - KSB€¦ · gear unit (e.g. for higher-viscosity fluids) Special installation parts...
Legal information/Copyright
Type Series Booklet Amaprop
All rights reserved. The contents provided herein must neither be distributed, copied, reproduced,edited or processed for any other purpose, nor otherwise transmitted, published or made available toa third party without the manufacturer's express written consent.
Subject to technical modification without prior notice.
© KSB Aktiengesellschaft, Frankenthal 02.07.2013
Contents
Biogas .................................................................................................................................................................4
Submersible Mixer ..........................................................................................................................................................4
Amaprop .................................................................................................................................................................... 4
Main applications ................................................................................................................................................ 4
Fluids handled ...................................................................................................................................................... 4
Operating data ....................................................................................................................................................4
Designation .......................................................................................................................................................... 4
Design details ....................................................................................................................................................... 4
Materials ..............................................................................................................................................................5
Coating and preservation ...................................................................................................................................5
Product benefits .................................................................................................................................................. 5
Acceptance tests / Warranties ............................................................................................................................. 5
Selection information .......................................................................................................................................... 6
Minimum level of fluid handled ................................................................................................................... 6
Standard and special designs .............................................................................................................................. 7
Technical data ...................................................................................................................................................... 8
Dimensions ......................................................................................................................................................... 10
Amaprop 1000 ............................................................................................................................................ 10
Amaprop 2500 .............................................................................................................................................11
Scope of supply .................................................................................................................................................. 12
Accessories ......................................................................................................................................................... 13
Propeller fitting tool .................................................................................................................................... 13
Forcing screw ...............................................................................................................................................13
Cable support/carabine hook ...................................................................................................................... 14
Lifting equipment ........................................................................................................................................ 15
Guide rails .................................................................................................................................................... 15
Installation accessories ................................................................................................................................16
General assembly drawings with list of components ...................................................................................... 30
Amaprop 1000 with motors: 11 4, 16 4, 23 4 .............................................................................................30
Amaprop 2500; motor: 6 4 ..........................................................................................................................31
Selection of Submersible Mixers ....................................................................................................................... 32
Contents
3
Biogas
Submersible Mixer
Amaprop
Main applications
▪ For mixing the digestion substrate and homogenising theconcentration and temperature in the main digester andpost-digester
▪ To prevent (or destroy and re-homogenise) floating sludgeblankets
▪ For mixing the digestion substrates
– In mixing tanks
– In main digesters and post-digesters
– In final storage tanks (digestate storage tanks)
– In tanks for semi-liquid manure
Fluids handled
▪ Fluids with a DS content:
– < 10 % (Amaprop 2500)
– > 10 % to 15 % (Amaprop 1000)
Operating data
Operating properties
Characteristic Value
Amaprop1000
Amaprop2500
Motor rating P 6 - 6.5 kW 10 - 20 kWInstallation depth H Up to 10 m1)
Fluid temperature t Up to 45 °C (up to 60 °C)
Designation
Example: Amaprop K 184 - 1000 / 16 4 UR G
Key to the designation
Code DescriptionAmaprop Type seriesK Propeller material
K Amaprop 2500: ceramic-coatedcomposite material
J Amaprop 1000: nodular cast ironJS 1030
184 Nominal propeller speed [rpm]1000 Size/nominal propeller diameter [mm]:
10002500
16 Motor size111623
Amaprop 1000
6 Amaprop 25004 Number of motor polesUR Motor version
UR StandardYR Explosion-proof (T4)WR For fluid temperatures up to 60 °CZR Explosion-proof (T3) up to 60 °C
G Material variantG Grey cast iron
Design details
Design
▪ Fully flooded submersible mixer
▪ Horizontal installation
Propeller type
▪ Self-cleaning (ECB) propeller
Shaft seal
▪ Two bi-directional mechanical seals in tandemarrangement, with liquid reservoir
▪ Additional leakage chamber between the mating ringholder and the gear unit
Bearings
▪ Motor-end rolling element bearings, greased for life
▪ Gear-end rolling element bearings, oil-lubricated
Drive
▪ Three-phase asynchronous squirrel-cage motor
Motors integrated in explosion-proof submersible mixers aresupplied in type of protection Ex d IIB.
1) Larger installation depths on request
BiogasSubmersible Mixer
4 Amaprop
Materials
Overview of available materials
Part No. Description Material variant G
Amaprop 1000 Amaprop 2500811 Motor housing JL 1040812 Motor housing cover JL 1040870 Gear housing JL 1040476 Mating ring carrier JL 104023-9 Propeller JS 1030 Glass fibre reinforced epoxy
resin433.01 Mechanical seal Drive end SiC/SiC433.02 Propeller end SiC/SiC732 Guide bracket JL 1040, plastic-lined JS 1030, plastic-lined- Propeller shaft 1.4122- Elastomer seals FPM/NBR- Screws/bolts A4 (= 1.4571)
JL 1040 grey cast iron (lamellar graphite cast iron)
Lamellar graphite cast iron to DIN 1691 is the most widely usedcast material for handling municipal sewage, waste water andsludges as well as stormwater and surface water. It is suitablefor neutral fluids which are only slightly aggressive and causelittle wear. The ph-value should be ≥ 6.5, the sandcontent ≤ 0.5 g/l.
Nodular cast iron JS 1030 (nodular graphite cast iron)
Its ductile structure, mechanical properties and wear resistancemake this nodular cast iron to EN 1561 a suitable propellermaterial. Also suitable for handling digestion substrate.
Glass fibre reinforced epoxy resin
The high-performance composite material consists of glassfibre reinforced epoxy resin, a metal hub insert and aprotective gel coating which is resistant to abrasion andchemicals.
Coating and preservation
Primer and top coat
Surfacetreatment:
SA 2 1/2 degree of cleanliness toDIN EN ISO 12944
Primer coat: 2-component epoxy resin zinc phosphateprimer, min. film thickness = 35 µm
Top coat: 2-component high-solid epoxy resin topcoat (RAL 5002), min. film thickness =100 µm
Special coating
Available from the manufacturer on request (a surcharge andlonger delivery time apply).
Product benefits
▪ Two bi-directional mechanical seals with oil reservoir filledwith ecologically acceptable oil provide double safety
▪ Perfectly protected by absolutely water-tight cable glandprotecting the motor against moisture
▪ Motor monitored by temperature sensors to prevent itfrom overheating
▪ Leakage chamber between oil chamber and gear unit forhigh reliability
▪ Easy to install
Amaprop 1000
▪ Little wear, high break resistance and long service life dueto propeller made of nodular cast iron
Amaprop 2500
▪ Absolutely break-proof due to propeller blades made ofglass fibre reinforced epoxy resin with metal hub insertand ceramic coating.
Acceptance tests / Warranties
▪ Functional testEvery submersible mixer is subjected to a functional test toKSB standard ZN 56525.
▪ Quality is assured by means of an audited and certifiedquality assurance system to DIN EN ISO 9001.
▪ Special acceptance tests are available on request.
Warranty information
Our warranty is based on and exclusively applies to yourspecifications as documented in the data sheet of thesubmersible mixer, and covers the relevant physical properties.Any warranty claims beyond the aforementioned aspects, aswell as any claims resulting from an excessive solids content inthe plant, the formation of floating blankets as well as failureto produce a specific gas yield, shall be excluded. The correctpositioning of the submersible mixers is crucial for the overallfunction of the equipment. KSB's warranty obligations shallnot cover any damage that may occur as a result of incorrectmixer positioning, i. e. installing the mixer in a position notexpressly approved by KSB. In addition, low-flow areas (flowseparation) resulting from the tank geometry shall not becovered by our warranty. Furthermore, we shall not assumeany liability if our submersible mixers are used in patentedprocesses and/or in case of protected rights of third parties.
BiogasSubmersible Mixer
Amaprop 5
Selection information
▪ The fluid properties specified in the "Selection ofSubmersible Mixers" data sheet (⇨ Page 32) provide thebasis for selection and positioning of the equipment.
▪ Good mixing results and safe and reliable operation of thesubmersible mixers essentially depend on the position ofthe mixers in the tank and relative to each other. It istherefore imperative to position the submersible mixers asshown in KSB’s general arrangement drawing. KSB shallnot be held responsible for any damage resulting frommixer positions not expressly approved by KSB.
▪ The minimum and maximum submergence indicated inthe data sheet of the submersible mixer must be compliedwith. The propeller must not be operated outside thefluid. Air-entraining vortices must be avoided. Always uselevel control equipment which trips the submersible mixerif the fill level drops below the minimum operating level.
▪ For servicing the submersible mixers, access openings andappropriate means of removal must be provided, so thatthe mixers can be lifted out of the filled tank at any time.For this purpose, the minimum dimensions for removingthe submersible mixers must be observed.
▪ If the submersible mixer trips due to excessivetemperature, check the motor housing for insulatingsubstrate deposits and clean with appropriate equipment(e. g. high-pressure cleaner) as required. Consult KSB, ifnecessary.
▪ For higher fill levels, the guide rails of the Amaprop 1000installation accessories must be secured against vibrationsby means of a middle support fitted on site.
▪ In order to prevent any damage caused by the propeller orlayers of floating sludge, if any, cable supports must beused for routing the power cable properly, i.e. withoutexcessive slack.
Information on frequency inverter operation
▪ All submersible mixers from KSB are suitable for frequencyinverter operation.
▪ The permissible control range is 30-50 Hz.
▪ In addition to any capacity reserves required for hydraulicreasons, a motor power reserve of 5 % must be providedwhen mixers are operated via frequency inverters.
Minimum level of fluid handled
h2
Ø D
h1
WT
Minimum level of fluid handled
The submersible mixer is operational when the fluid level is notlower than dimension WT . This minimum level of the fluidhandled must also be ensured during automatic operation.
A submergence h2 from the top propeller tip to the substratesurface must be ensured to reliably prevent the formation ofair-entraining vortices. Air-entraining vortices will cause roughrunning and damage to mixers and installation parts. Theformation of air-entraining vortices can be checked throughthe sight glasses fitted in the tank wall (⇨ Page 6) . Thesituation can be remedied by increasing the fill level or
adjusting the installation level of the mixer, if possible (forAmaprop 1000 mixers operated suspended from liftingequipment).
Minimum level of fluid handled
Ø D[mm]
h12)
[m]h2
2)
[m]1000 0.3 0.52500 0.3 0.5
2) Minimum
BiogasSubmersible Mixer
6 Amaprop
Standard and special designs
Standard and special designs
Option NotesMechanical seal with coveredsprings
Available for all sizes
Power cable > 20 m Available for all sizesLeakage sensor in leakagechamber of mechanical seal
Available for all sizes of UR,WR versions
Analysing device for leakagesensor, thermistor trippingunit for monitoring thewinding temperature
Available for all sizes
Special voltages 500 V and 690V
Available for all sizes
Two-component epoxy resincoating, 250 µm
Available for all sizes
Additional operating manuals Standard: 1 operating manualper mixer
Customer-specific installationdrawing
Available for all sizes
Flow measurements Available for all sizes
Option NotesFlow simulation Available for all sizesInstallation consultancy Available for all sizes
For any versions not documented in this type series booklet orspecial versions please always contact KSB for technical details,prices and delivery periods.
Examples:
▪ Other voltages (except 400 V / 500 V / 690 V)
▪ Special coatings
▪ Combinations with special motor/special propeller/specialgear unit (e.g. for higher-viscosity fluids)
▪ Special installation parts
▪ Special cables
▪ Tank
▪ Tank accessories (wall duct for electric cables)
▪ Access openings and associated covers in tank roof forrapidly removing/re-installing pump sets
BiogasSubmersible Mixer
Amaprop 7
Technical data
Technical data of material variant G
Feature Amaprop 1000 Amaprop 2500Explosion protectionMotor version UR Not explosion-proof (fluid temperatures < 45 °C)Motor version WR Not explosion-proof (fluid temperatures < 60 °C)Motor version YR II2G Ex dc IIB T4 (fluid temperatures < 45 °C)Motor version ZR II2G Ex dc IIB T3 (fluid temperatures < 60 °C)MotorStarting method DOL or star-deltaVoltage and frequency 400 V3) 50 Hz, suitable for frequency inverter operationCooling By surrounding fluidSubmergence Up to 10 m4)
Power cableLength 10 m5)
Cable entry Absolutely watertightType See table "Overview of power cables"BearingsMotor Grease-packed rolling element bearings sealed for lifeGear unit Oil-lubricated rolling element bearingsGear unit Spur gearSealsElastomer seals Viton (fluorocarbon rubber FPM)Shaft seal Bellows-type mechanical seal6)
MonitoringWinding temperature PTC resistorsMotor leakage Leakage sensor in the motor spaceMechanical seal leakage Optional: additional leakage monitor in the leakage chamber;
for UR/WR version onlyCoating Two-component epoxy resin coatingPermissible fluid temperatureMotor versions UR, YR 45 °CMotor versions WR, ZR 60 °CAcceptance tests To ISO 90017)
InstallationStationary Installation depth up to 10 m8)
Overview of power cables
Feature S1BN8-Frubber-sheathed cable
S07RC4N8-Frubber-sheathed cable
Type Standard OptionalRated voltage 1000 V 750 VEMC screening - ✓Insulation material EPR9) EPR9)
Max. continuous temperature of insulation 90 °C 90 °CFor permanent immersion in waste water to DIN VDE 0282-16/HD22.16 ✓ ✓
3) Optional: 500 V, 690 V4) Deeper submergence on request5) Optional: 15 m, 20 m, > 20 m on request6) Optional: mechanical seal with covered spring7) Optional: with test report 10204-2.28) Larger installation depths on request9) EPR = ethylene propylene rubber
BiogasSubmersible Mixer
8 Amaprop
Performance data (400 V, 50 Hz), material variant G
Designation Propeller speed n2
[rpm]Motor rating P2
[kW]Gear unit size [kg]10)
Amaprop J 1000 (motor version UR/YR, applications with fluid temperatures of up to 45 °C)166-1000/11 4 URG / YRG 166 10 SP 190 327175-1000/16 4 URG / YRG 175 15 SP 190 340184-1000/16 4 URG / YRG 184 15 SP 190 340192-1000/16 4 URG / YRG 192 15 SP 190 340185-1000/23 4 URG / YRG 185 20 SP 190 351208-1000/23 4 URG / YRG 208 20 SP 190 351Amaprop J 1000 (motor version WR/ZR, applications with fluid temperatures from 45 °C to 60 °C)166-1000/16 4 WRG / ZRG 166 11,8 SP 190 340174-1000/16 4 WRG / ZRG 174 11,8 SP 190 340181-1000/23 4 WRG / ZRG 181 16 SP 190 351184-1000/23 4 WRG / ZRG 184 16 SP 190 351189-1000/23 4 WRG / ZRG 189 16 SP 190 351Amaprop K 2500 (motor version UR/YR, applications with fluid temperatures of up to 45 °C)38-2500/6 4 URG / YRG 38 6,5 SP 190 27642-2500/6 4 URG / YRG 42 6,5 SP 190 276Amaprop K 2500 (motor version WR/ZR, applications with fluid temperatures from 45 °C to 60 °C)38-2500/6 4 WRG / ZRG 38 6 SP 190 27642-2500/6 4 WRG / ZRG 42 6 SP 190 276
10) Weight incl. guide bracket
BiogasSubmersible Mixer
Amaprop 9
Dimensions
Amaprop 1000
Dimensions [mm]
130 1400
636
219
100
1530
150
264
452
A
B
Minimum dimensions of access opening
min. 1750
min
. 550
442
A
Square guide railB
5
100
100
BiogasSubmersible Mixer
10 Amaprop
Amaprop 2500
Dimensions [mm]
A
B
5
100
100
B
UG 1257187
A
650
1502
(188
)
1406 96
min. 1600
660
588 45
(488
)
Ø 2500
ca.6
1019
2
310
BiogasSubmersible Mixer
Amaprop 11
Scope of supply
Depending on the model, the following items are included inthe scope of supply:
▪ Submersible mixer, complete with lifting bail orsupporting strap and power cable
▪ Guide bracket
▪ Gear unit
▪ Two shackles (for lifting tackle and cable support)
▪ Separate name plate
Amaprop 1000:
1
2.1 2.2
Amaprop 1000 with accessories set 22 and withaccessories for gas-tight tanks
1 Supporting strap2.1 Guide bracket with individual rollers (for accessories
set 22 and for operation with mixer suspended fromlifting equipment)
2.2 Guide bracket (for operation with mixer suspendedfrom lifting equipment)
Amaprop 2500:
1
Amaprop 2500
1 Lifting bail
▪ Cable support for power cable
Accessories
▪ Submersible mixer stand
▪ Cable support for properly routing the power cables insidethe tank
▪ Forcing screw
▪ Other accessories on request
BiogasSubmersible Mixer
12 Amaprop
Accessories
Propeller fitting tool1 2 3
Propeller fitting tool Propeller with propeller fitting tool
1 Hexagon nut2 Disc3 Threaded bolt
The propeller fitting tool facilitates mounting the propeller(23-9) on the shaft of the submersible mixer. Screw thethreaded bolt into the shaft and position the propeller (23-9)on the shaft. Tighten the hexagon nut until flush to pull thepropeller (23-9) onto the shaft.
Accessory: propeller fitting tool
Description Material Material No. [kg]Propeller fitting tool for Amaprop 1000, Amaprop 2500 A4-70 01428379 1.22
Forcing screw1 2
Forcing screw Propeller with forcing screw
1 Hexagon nut2 Forcing screw
The forcing screw facilitates dismantling. It helps remove thepropeller (23-9) from the shaft of the submersible mixer.Remove the hexagon socket head cap screw (914.06) and disc
(550.01) from the propeller. Screw the forcing screw into theforcing thread of the propeller (23-9) as far as it will go. Thepropeller (23-9) can now easily be pulled off the shaft.
Accessory: propeller forcing screw
Description Material Material No. [kg]Forcing screw for Amaprop 1000, Amaprop 2500 A4-70 11306649 1.05
BiogasSubmersible Mixer
Amaprop 13
Cable support/carabine hook
Cable support
The cable support is used for supporting the power cable atthe lifting rope or tank edge (one included in standard scopeof supply; additional or spare cable supports optionallyavailable).
1
2
3
4
5
Illustration of cable support
1 Diameter of power cable D = 17 ... 25 mm11)
2 U-bolt3 Polypropylene4 Hexagon nut made of A45 Polypropylene
Carabine hook
0W 384695-00
9
60
5
9
6
Dimensions of carabine hook [mm]
Load-carrying capacity = 150 kg
Overview of cable supports/carabine hooks
Description Suitable for Material Material No. [kg]Amaprop 1000Cable holder, incl. carabine hook Motor 6 4 (power cable diameters: D = 17 … 25 mm) Plastic / A4,
carabine hook: A419555523 0.09
Amaprop 2500Cable holder, incl. carabine hook Motor 11 4, 16 4, 23 4 (power cable diameters: D =
17 … 25 mm)Plastic / A4,carabine hook: A4
19555523 0.09
11) Refer to the power cable data given in the motor catalogue.
BiogasSubmersible Mixer
14 Amaprop
Lifting equipment
▪ See type series booklet "KSB Lifting Equipment" 1596.5/...
Guide rails
The guide rail length required depends on the fluid level.Guide rails are supplied in standard lengths of 3 m or 6 m. Freeguide rail ends should not protrude more than 0.5 m above thefluid surface. If the guide rail is to be fastened to the roofingstructure, the guide rail length must be selected accordingly.The guide rails must be shortened at the site as required.
For larger installation depths, the guide rails must be extendedby adding guide rail extensions (3 m or 6 m). Welding andsubsequent treatment must be performed at the site inaccordance with the relevant regulations. To allow smoothlifting and lowering of the submersible mixers, the weld seamat the outside of the guide rail must be ground down to amax. projection of 0.5 mm.
t
100
100
UG 1145303
t = 3 or 5 mm Square guide rail to DIN EN 10219-2
Amaprop 1000
Overview of guide rails for Amaprop 100012)
Description Material Material No. [kg]Guide rail 100 x 100 x 5, length 3 m 1.4301 11304598 43.2Guide rail 100 x 100 x 5, length 3 m 1.4571 11304599 43.2Guide rail 100 x 100 x 5, length 6 m 1.4301 11304600 86.4Guide rail 100 x 100 x 5, length 6 m 1.4571 11304601 86.4
Amaprop 2500
Overview of guide rails and installation types
Guide rail Free-standing With upperholderLength Cross-section
< 7 m 100 x 100 x 5 ✘ ✘13)
< 9 m 100 x 100 x 3 - ✘> 9 m 100 x 100 x 5 - ✘
Overview of guide rails for Amaprop 2500
Description For size Material Material No. [kg]Low-position guide railsGuide rail 100 x 100 x 3, length 3 m Amaprop 2500 1.4571 11302888 27.9Guide rail 100 x 100 x 3, length 6 m Amaprop 2500 1.4571 11302891 56Guide rail 100 x 100 x 5, length 3 m14) Amaprop 2500 1.4571 11304599 43.2
Guide rail 100 x 100 x 5, length 6 m14) Amaprop 2500 1.4571 11304601 86.4High-position guide railsGuide rail 100 x 100 x 3, length: 4 m14) Amaprop 2500 1.4571 01212875 36.2Guide rail 100 x 100 x 5, length: 4 m Amaprop 2500 1.4571 01212874 58.2
12) In biogas digester: 1.4571 as standard; in mixing tank and digestate storage tank: 1.4301 as standard / 1.4571 on option13) Only if guide rail is not fastened to roofing structure14) If guide rail cannot be fastened to roofing structure: combined with insert sleeve
BiogasSubmersible Mixer
Amaprop 15
Installation accessories
Overview of installation accessories
Overview of installation accessories for Amaprop 1000 and Amaprop 2500
Accessories Typical installationAmaprop 1000Accessories set 22 Mounting on tank wall
and horizontal tank floor(0 - 0.5°)
(⇨ Page 17)
Mounting on tank walland sloping tank floor
(0.5° - 10°)(⇨ Page 19)
Middle support for guiderail 100x100x5 for large
installation depths (⇨ Page 21)
Amaprop 2500Low-position submersible mixer stand
UG 1307922
Free-standing installation on horizontal tank floor in biogas digesters (near-floorposition) (⇨ Page 23)
High-position submersible mixer stand
UG 1308395
Free-standing installation on horizontal tank floor in biogas digesters (near-surface position) (⇨ Page 23)
BiogasSubmersible Mixer
16 Amaprop
Accessories set 22 for Amaprop 1000
Mounting at the top of the tank wall and on a horizontal tank floor (0° - 0.5°), level-adjustable and with horizontalswivelling option
1
2
3
4
Installation example: Amaprop 1000 mounted on tank wall and horizontal tank floor
1 Upper holder 3 Retaining bracket2 Guide rail 4 Lower holder
Accessories set 22 - Mounting on tank wall and horizontal tank floor
Description Material Material No. [kg]Upper holder, incl. 2 chemical anchors 1.4301 01313458 23.23Upper holder, incl. 2 chemical anchors 1.4571 01313459 23.23Guide rail (⇨ Page 15)Retaining bracket 1.4301 01129810 3.5Retaining bracket 1.4571 19202370 3.5Lower holder, incl. 4 chemical anchors 1.4301 01118892 5.68Lower holder, incl. 4 chemical anchors 1.4571 01118903 5.68
BiogasSubmersible Mixer
Amaprop 17
General arrangement drawing of accessories set 22 -Amaprop 1000
For mounting at the top of the tank wall and on a horizontaltank floor(0° - 0.5°), level-adjustable and with horizontal swivellingoption.
1)
1)
300≥ 160100x100x5
264
150
≥ 53
580
150
200
≥ 16
0
≥ 30
0
400
≥ 12
0
≥ 80
0
150
200
Ø1000
1750
550
64
UG1266091
Installation of accessories set 22 - Amaprop 1000
1) Hole diameter = 18 mm, hole depth = 125 mm, max.tightening torque = 60 Nm
BiogasSubmersible Mixer
18 Amaprop
For mounting on tank wall and sloping tank floor (0.5° - 10°), level-adjustable and with horizontal swivelling option
1
2
3
4
Installation example: Amaprop 1000 mounted on sloping tank floor
1 Upper holder 3 Retaining bracket2 Guide rail 4 Lower holder
Accessories set 22 - Mounting on tank wall and sloping tank floor
Description Material Material No. [kg]Upper holder, incl. 2 chemical anchors 1.4301 01313458 23.23Upper holder, incl. 2 chemical anchors 1.4571 01313459 23.23Guide rail (⇨ Page 15)Retaining bracket 1.4301 01129810 3.5Retaining bracket 1.4571 19202370 3.5Lower holder, incl. 4 chemical anchors 1.4301 01118906 11.92Lower holder, incl. 4 chemical anchors 1.4571 01118907 11.92
BiogasSubmersible Mixer
Amaprop 19
General arrangement drawing of accessories set 22 -Amaprop 1000
For mounting at the top of the tank wall and on a sloping tankfloor(0.5° - 10°), level-adjustable and with horizontal swivellingoption.
100x100x5
300≥ 160
1)
1)
150
265
≤ 1
0°
150
200
≥ 12
0
400
316
360
1750
UG 1266114
64 550
Ø 1000
300
Installation of accessories set 22 - Amaprop 1000
1) Hole diameter = 18 mm, hole depth = 125 mm, max. tightening torque = 60 Nm
BiogasSubmersible Mixer
20 Amaprop
Middle support
Middle support for guide rail 100 x 100 x 5, for largeinstallation depths
1
Installation example: Amaprop 1000 mounted on tank edge and horizontal tank floor
1 Middle support
Middle supports per submersible mixer
Submersible mixer Middle support requiredAmaprop ≤ 175-1000/ … from 8 mAmaprop ≥ 181-1000/ … from 6 m
Standard accessories set 22 - Middle support for guide rail 100 x 100 x 5, for large installation depths
Description Material Material No. [kg]Middle support, incl. 2 chemical anchors 1.4301 01313462 19.26Middle support, incl. 2 chemical anchors 1.4571 01313463 19.26
BiogasSubmersible Mixer
Amaprop 21
General arrangement drawing of accessories set 22 -Amaprop 1000
For mounting at the top of the tank wall and on a horizontaltank floor(0° - 0.5°), level-adjustable and with horizontal swivellingoption.
1)
1)
1)
≥ 160
300
150
200
300
100x100x5
400240
50
≥ 12
0
450
240
60
ø 1000
≥ 16
0
150
200
80
150
265
≥ 53
5
550
1750
64
1400
Installation of accessories set 22 - Amaprop 1000
1) Hole diameter = 18 mm, hole depth = 125 mm, max. tightening torque = 60 Nm
BiogasSubmersible Mixer
22 Amaprop
Standard accessories - low-position and high-positionbiogas stands
Design details
Design
Welded stainless steel tripod
Design
Submersible mixer stand consisting of:
▪ Stand (tripod)
▪ Square guide rail
▪ Retaining bracket
Optional:
▪ 3 leg extensions (for high position only)
▪ 6 diagonal struts (for high position only)
▪ Square guide rail extension
Fastening
▪ The submersible mixer stand is fastened to the tank floor(min. concrete quality C20/25 to DIN 1045) with chemicalanchors.
Square guide rail
▪ Cross-section: 100 x 100 mm
▪ Wall thickness: 3 or 5 mm (depending on guide rail lengthand fastening of upper guide rail end)
▪ Material 1.4571
Installation
▪ Free-standing, without upper holder
▪ With upper holder mounted on the tank wall or roofingstructure
Submersible mixer standLow position
Submersible mixer standHigh position
Free-standing,with insert sleeve
Installationwith upper holder
Free-standing,with insert sleeve
Installationwith upper holder
Scope of supply
Depending on the model, the following items are included inthe scope of supply:
Submersible mixer stand - Low position
▪ Stand (tripod)
▪ Square guide rail/Square guide rail extension, if necessary
▪ Retaining bracket for square guide rail (2 pcs.)
▪ Insert sleeve or upper holder (fixed or with swivellingoption)
▪ Chemical anchor (6 pcs.)
▪ Installation accessories
BiogasSubmersible Mixer
Amaprop 23
Submersible mixer stand - High position
▪ Stand (tripod)
▪ Square guide rail/Square guide rail extension, if necessary
▪ Retaining bracket for square guide rail (2 pcs.)
▪ Leg extensions (3 pcs.)
▪ Diagonal strut (6 pcs.)
▪ Insert sleeve or upper holder (fixed or with swivellingoption)
▪ Chemical anchor (10pcs.)
▪ Installation accessories
Standard accessories: submersible mixer stand for Amaprop 2500
Standard accessories: submersible mixer stand for Amaprop 2500
Description Material No. Material [kg]Submersible mixer stand for low-position installationSubmersible mixer stand (incl. installation accessories), mixer shaft centreline height: 1550 mmabove tank floor
01205324 1.4301 177
Submersible mixer stand for high-position installationTripod (incl. installation accessories), upper part of submersible mixer stand, identical for allshaft centreline heights
01213034 1.4301 217
Leg extensions (3 pcs.), shaft centreline height: 3.0 m - 4.5 m 01213223 1.4301 18,9 -32,9
Leg extensions (3 pcs.), shaft centreline height: 4.5 m 01200190 1.4301 48.7Leg extensions (3 pcs.), shaft centreline height: 8.0 m 01200190 1.4301 101.4Diagonal struts (6 pcs.), shaft centreline height up to 3 m15) 01201525 1.4301 6.4Diagonal struts (6 pcs.), shaft centreline height: 3.01 m - 3.50 m 01201526 1.4301 7.8Diagonal struts (6 pcs.), shaft centreline height: 3.51 m - 4.00 m 01200192 1.4301 9.75Diagonal struts (6 pcs.), shaft centreline height: 4.01 m - 4.50 m 01201543 1.4301 11.7Diagonal struts (6 pcs.), shaft centreline height: 4.51 m - 5.00 m 01201544 1.4301 15.6Diagonal struts (6 pcs.), shaft centreline height: 5.01 m - 5.50 m 01201546 1.4301 17.55Diagonal struts (6 pcs.), shaft centreline height: 5.51 m - 6.00 m 01201557 1.4301 19.5Diagonal struts (6 pcs.), shaft centreline height: 6.01 m - 6.50 m 01201558 1.4301 21.45Diagonal struts (6 pcs.), shaft centreline height: 6.51 m - 7.00 m 01201559 1.4301 23.4Upper holderUpper holder 90° Additional upper holder for supporting the top end of the guide rail100 x 100 x 3, incl. 2 chemical anchors
01189497 1.4571 7.35
Upper holder 45°/60°/75° Additional upper holder for supporting the top end of the guide rail100 x 100 x 3, incl. 2 chemical anchors
01189499 1.4571 8.15
Upper holder 90° Additional upper holder for supporting the top end of the guide rail100 x 100 x 5, incl. 2 chemical anchors
01108430 1.4571 7.35
Upper holder 45°/60°/75° Additional upper holder for supporting the top end of the guide rail100 x 100 x 5, incl. 2 chemical anchors
01108432 1.4571 8.15
Insert sleeveInsert sleeve for guide rail 100 x 100 x 5 11306485 PP 0.8
15) No diagonal struts required for shaft centreline heights of 2.2 m and 2.5 m
BiogasSubmersible Mixer
24 Amaprop
General arrangement drawing
1406
600
100 x 100
1550
300
150
660 592
1253
525
200
260
135
1304
1104
431
610
Amaprop 2500/64
Ø 2500
210
3001443
Amaprop biogas mixer stand - Low position
BiogasSubmersible Mixer
Amaprop 25
1406600
Amaprop 2500/64
M6M5M4
85
170
200
260
M2M3
M1151
135
M8
M7
100 x 100
M9
M10
H1
H
Ø 2500
Amaprop biogas mixer stand - High position
Amaprop biogas mixer stand - High position
H[mm]
H1
[mm]M1
[mm]M2
[mm]M3
[mm]M4
[mm]M5
[mm]M6
[mm]M7
[mm]M8
[mm]M9
[mm]M10[mm]
3450 2200 604 696 1300 755 781 1536 1500 1770 635 36153750 2500 644 777 1420 795 862 1656 1640 1910 935 36154250 3000 711 911 1621 862 996 1857 1872 2142 1435 36154350 3100 724 937 1662 875 1022 1898 1918 2188 1535 36154450 3200 738 964 1702 889 1049 1938 1965 2235 1635 36154550 3300 751 991 1742 902 1076 1978 2011 2281 1735 36154650 3400 764 1018 1782 915 1103 2018 2057 2327 1835 36154750 3500 778 1045 1822 929 1130 2058 2104 2374 1935 36154850 3600 791 1071 1863 942 1156 2099 2150 2420 2035 36154950 3700 805 1098 1903 956 1183 2139 2197 2467 2135 3615
BiogasSubmersible Mixer
26 Amaprop
H[mm]
H1
[mm]M1
[mm]M2
[mm]M3
[mm]M4
[mm]M5
[mm]M6
[mm]M7
[mm]M8
[mm]M9
[mm]M10[mm]
5000 3750 811 1112 1923 962 1197 2159 2220 2490 2185 36155050 3800 818 1125 1943 969 1210 2179 2243 2513 2235 36155150 3900 831 1152 1983 982 1237 2219 2289 2559 2335 36155250 4000 845 1179 2023 996 1264 2259 2336 2606 2435 36155350 4100 858 1205 2064 1009 1290 2300 2382 2652 2535 36155450 4200 872 1232 2104 1023 1317 2340 2429 2699 2635 36155550 4300 885 1259 2144 1036 1344 2380 2475 2745 2735 36155650 4400 898 1286 2184 1049 1371 2420 2521 2791 2835 36155750 4500 912 1313 2224 1063 1398 2460 2568 2838 2935 36155850 4600 925 1339 2265 1076 1424 2501 2614 2884 3035 36155950 4700 939 1366 2305 1090 1451 2541 2661 2931 3135 36156050 4800 952 1393 2345 1103 1478 2581 2707 2977 3235 36156150 4900 965 1420 2385 1116 1505 2621 2753 3023 3335 36156250 5000 979 1447 2425 1130 1532 2661 2800 3070 3435 36156350 5100 992 1473 2465 1143 1558 2701 2846 3116 3535 36156450 5200 1006 1500 2506 1157 1585 2742 2893 3163 3635 36156550 5300 1019 1572 2546 1170 1612 2782 2939 3209 3735 36156650 5400 1032 1554 2586 1183 1639 2822 2986 3256 3835 36156750 5500 1046 1580 2626 1197 1665 2862 3032 3302 3935 36156850 5600 1059 1607 2666 1210 1692 2902 3078 3348 4035 36156950 5700 1073 1634 2707 1224 1719 2943 3125 3395 4135 36157050 5800 1086 1661 2747 1237 1746 2983 3171 3441 4235 36157150 5900 1099 1688 2787 1250 1773 3023 3218 3488 4335 36157250 6000 1113 1714 2827 1264 1799 3063 3264 3534 4435 36157350 6100 1126 1741 2867 1277 1826 3103 3310 3580 4535 36157450 6200 1140 1768 2908 1291 1853 3144 3357 3627 4635 36157550 6300 1153 1795 2948 1304 1880 3184 3403 3673 4735 36157650 6400 1166 1822 2988 1317 1907 3224 3450 3720 4835 36157750 6500 1180 1848 3028 1331 1933 3264 3496 3766 4935 36157850 6600 1193 1875 3068 1344 1960 3304 3542 3812 5035 36157950 6700 1207 1902 3109 1358 1987 3345 3589 3859 5135 36158050 6800 1220 1929 3149 1371 2014 3385 3635 3905 5235 36158150 6900 1233 1956 3189 1384 2041 3425 3682 3952 5335 36158250 7000 1247 1982 3229 1398 2067 3465 3728 3998 5435 3615
BiogasSubmersible Mixer
Amaprop 27
General assembly drawing showing individualcomponents
Biogas mixer stand - Low position
Upper holder of square guide rail,fixed position (90°)
Upper holder of square guide rail,with swivelling option (45° / 60° / 75°)
Insert sleeve made of polypropylene (PP) for square guide rail < 7 m
Square guide rail extension (shown shortened)
Square guide rail (shown shortened)
Submersible mixer stand(low position)
Chemical anchors M16 x 190with resin capsulesHole diameter 18 mmHole depth 125 mm
Concrete floor,at least 160 mm thick
Biogas mixer stand - Low position
BiogasSubmersible Mixer
28 Amaprop
Biogas mixer stand - High position
Upper holder of square guide rail,fixed position (90°)
Upper holder of square guide rail,with swivelling option (45° / 60° / 75°)
Insert sleeve made of polypropylene (PP)for square guide rail < 7 m
Square guide rail extension (shown shortened)
Square guide rail (shown shortened)
Submersible mixer stand(high position)
Chemical anchors M20 x 260with resin capsulesHole diameter 25 mmHole depth 170 mm
Concrete floor,at least 220 mm thick
Biogas mixer stand - High position
BiogasSubmersible Mixer
Amaprop 29
General assembly drawings with list of components
Amaprop 1000 with motors: 11 4, 16 4, 23 4
575
69-14
23-9
421.02
476
411.01903.01
932.05
932.04
412.06
433.01
471
321.01
732
412.05
411.05 811
412.04
322
914.03
970 812
421.03
870
412.01
412.02
81-59
550.03 932.02
500 412.07
932.01
81-51
834
932.07
529
443
818 421.04
550.01
914.06
914.05
433.02
903.02411.02
903.04411.04
903.03411.03
General assembly drawing of Amaprop 1000
List of components
Part No. Description Part No. Description23-9 Axial propeller 69-14 Leakage monitor321 Radial ball bearing 719 Flexible tube322 Radial roller bearing 732 Guide bracket411 Joint ring 81-51 Clamping element412 O-ring 81-59 Stator421 Lip seal 811 Motor housing433.01 Gear-side mechanical seal 812 Motor housing cover433.02 Propeller-side mechanical seal 818 Rotor443 Seal insert 834 Cable gland471 Seal cover 870 Gear unit476 Mating ring carrier 903 Screw plug500 Ring 914 Hexagon socket head cap screw529 Bearing sleeve 920 Nut550 Disc 932 Circlip575 Supporting strap 970 Label/plate
BiogasSubmersible Mixer
30 Amaprop
Amaprop 2500; motor: 6 4
932.04
471
411.05
476932.03
411.01903.01 914.05
412.05
a)
b)
421.03
412.07
550.03932.02
932.01500
72081-51
834
571
81-73
412.02732
932.07529322
69-14
812
970
412.01
818
421.02
932.07932.07
811
81-59321.01421.04
443
412.04
903.03411.03
412.06
433.01
903.04411.04903.02411.02
433.02
932.05
23-9
550.01914.06
719.02
General assembly drawing of Amaprop 2500; motor: 6 4
a) Oil filler plug b) Oil drain plug
List of components
Part No. Description Part No. Description23-9 Axial propeller 69-14 Leakage monitor321 Radial ball bearing 719 Flexible tube322 Radial roller bearing 720 Fitting411 Joint ring 732 Guide bracket412 O-ring 81-51 Clamping element421 Lip seal 81-59 Stator433.01 Gear-side mechanical seal 81-73 Cable support433.02 Propeller-side mechanical seal 811 Motor housing443 Seal insert 812 Motor housing cover471 Seal cover 818 Rotor476 Mating ring carrier 834 Cable gland500 Ring 903 Screw plug529 Bearing sleeve 914 Hexagon socket head cap screw550 Disc 932 Circlip571 Lifting bail 970 Label/plate
BiogasSubmersible Mixer
Amaprop 31
Selection of Submersible MixersTo: KSB Aktiengesellschaft
Turmstraße 9206110 Halle/SaaleAbt.: P&A Tauchmotorrührwerke
Tel.: +49 (345) 4826-4627Fax: +49 (345) 4826-4695From:
............................................................................................................................................................................................................................
............................................................................................................................................................................................................................
Project:
............................................................................................................................................................................................................................
Data for selection
Digestion processes
⃞ Mesophilic/thermophilic ⃞ Substrate preparation⃞ Wet digestion ⃞ Dry digestion⃞ External hydrolysis stage ⃞ Other:
.....................................................
.....................................................
Tank (round)
Main digesterInside diameter:
............................................. mTank height:
............................................. mFill level:
............................................. mFill volume:
.............................................. m3
Expected DS content:.............................................. %
Temperature:.............................................. ° C
Fill levels vary:between ........ m and ........ m
Post-digesterInside diameter:
.............................................. mTank height:
.............................................. mFill level:
.............................................. mFill volume:
.............................................. m3
Expected DS content:.............................................. %
Temperature:.............................................. ° C
Fill levels vary:between ........ m and ........ m
Tank (round)
Mixing tank (open/closed)Inside diameter:
.............................................. mTank height:
.............................................. mFill level:
.............................................. mFill volume:
.............................................. m3
Expected DS content:.............................................. %
Temperature:.............................................. ° C
Fill levels vary:between ........ m and ........ m
Final storage tank open/closedInside diameter:
.............................................. mTank height:
.............................................. mFill level:
.............................................. mFill volume:
.............................................. m3
Expected DS content:.............................................. %
Temperature:.............................................. ° C
Fill levels vary:between ........ m and ........ m
Fluid
Daily input volumes⃞ Corn silage
.............................................. t/d⃞ Grass silage
.............................................. t/d⃞ Rye WPS
.............................................. t/d⃞ Dry chicken manure
.............................................. t/dOther: ⃞ .............................................. .............................................. t/d⃞ .............................................. .............................................. t/d⃞ Semi-liquid cow manure
.............................................. m3/d⃞ Semi-liquid pig manure
.............................................. m3/d⃞ Centrate
.............................................. m3/dOther: ⃞ .............................................. .............................................. m3/d⃞ .............................................. .............................................. m3/d
Total DS content of substrates.............................................. %
Note
......................................................................................................................................................................................................................
......................................................................................................................................................................................................................
......................................................................................................................................................................................................................
......................................................................................................................................................................................................................
BiogasSubmersible Mixer
32 Amaprop